2009-2011 Yamaha FZ6R Service & Repair Manual

36P-28199-12 FZ6RA(C) OWNER’S MANUAL Read this manual carefully before operating this vehicle. LIT-11626-24-54

EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.

INTRODUCTION EAU10083 Congratulations on your purchase of the Yamaha FZ6RA(C). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer. The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur- rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. If there is any question concerning this manual, please consult a Yamaha dealer. WARNING EWA10011 Please read this manual and the “YOU AND YOUR MOTORCYCLE: RIDING TIPS” booklet carefully before operating this motorcycle. Do not attempt to operate this motorcycle until you have attained adequate knowledge of its controls and operating features. Regular inspections and careful maintenance, along with good operating techniques, will help ensure that you safely enjoy the capabilities and reliability of this motorcycle.

IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property. A TIP provides key information to make procedures easier or clearer. WARNING NOTICE TIP

IMPORTANT MANUAL INFORMATION EAU10193 FZ6RA(C) OWNER’S MANUAL ©2010 by Yamaha Motor Corporation, U.S.A. 1st edition, October 2010 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan. P/N LIT-11626-24-54

TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS .............................................1-1 SAFETY INFORMATION ..................2-1 DESCRIPTION ..................................3-1 Left view ..........................................3-1 Right view ........................................3-2 Controls and instruments.................3-3 INSTRUMENT AND CONTROL FUNCTIONS .......................................4-1 Main switch/steering lock ................4-1 Indicator lights and warning lights ............................................4-2 Multi-function meter unit .................4-5 Handlebar switches ........................4-8 Clutch lever .....................................4-9 Shift pedal .......................................4-9 Brake lever ...................................4-10 Brake pedal ..................................4-10 Fuel tank cap ................................4-10 Fuel ...............................................4-11 Fuel tank breather/overflow hose ..........................................4-12 Catalytic converter ........................4-13 Seats ............................................4-14 Adjusting the rider seat height ......4-15 Helmet holder ...............................4-17 Storage compartment ...................4-18 Handlebar position ........................4-18 Rear view mirrors ......................... 4-19 Adjusting the shock absorber assembly ................................... 4-19 Sidestand ..................................... 4-20 Ignition circuit cut-off system ........ 4-21 FOR YOUR SAFETY – PRE-OPERATION CHECKS ............. 5-1 OPERATION AND IMPORTANT RIDING POINTS................................. 6-1 Starting the engine ......................... 6-1 Shifting ........................................... 6-2 Engine break-in .............................. 6-3 Parking ........................................... 6-4 PERIODIC MAINTENANCE AND ADJUSTMENT ................................... 7-1 Owner’s tool kit ............................... 7-2 Periodic maintenance chart for the emission control system ....... 7-3 General maintenance and lubrication chart .......................... 7-5 Removing and installing cowlings and panels .................................. 7-9 Checking the spark plugs ............. 7-12 Canister (for California only) ........ 7-13 Engine oil and oil filter cartridge ...7-13 Coolant ......................................... 7-16 Replacing the air filter element ..... 7-19 Checking the engine idling speed ........................................ 7-20 Checking the throttle grip free play ........................................... 7-21 Valve clearance ........................... 7-21 Tires ............................................. 7-21 Cast wheels ................................. 7-24 Adjusting the clutch lever free play ........................................... 7-24 Checking the brake lever free play ........................................... 7-25 Brake light switches ..................... 7-26 Checking the front and rear brake pads .......................................... 7-26 Checking the brake fluid level ...... 7-27 Changing the brake fluid .............. 7-28 Drive chain slack .......................... 7-28 Cleaning and lubricating the drive chain .......................... 7-29 Checking and lubricating the cables ................................. 7-30 Checking and lubricating the throttle grip and cable ......... 7-30 Checking and lubricating the brake and shift pedals ........ 7-31 Checking and lubricating the brake and clutch levers ...... 7-31 Checking and lubricating the sidestand ............................ 7-32 Lubricating the swingarm pivots ........................................ 7-32

TABLE OF CONTENTS Checking the front fork ................. 7-33 Checking the steering ................... 7-33 Checking the wheel bearings ....... 7-34 Battery .......................................... 7-34 Replacing the fuses ...................... 7-35 Replacing the headlight bulb ........ 7-36 Replacing the tail/brake light bulb ........................................... 7-37 Replacing a turn signal light bulb ........................................... 7-38 Replacing the license plate light bulb ........................................... 7-39 Supporting the motorcycle ............ 7-39 Front wheel ................................... 7-40 Rear wheel ................................... 7-41 Troubleshooting ............................ 7-43 Troubleshooting charts ................. 7-44 MOTORCYCLE CARE AND STORAGE .......................................... 8-1 Matte color caution ......................... 8-1 Care ................................................ 8-1 Storage ........................................... 8-3 SPECIFICATIONS ............................. 9-1 CONSUMER INFORMATION........... 10-1 Identification numbers .................. 10-1 Reporting safety defects ............... 10-3 Motorcycle noise regulation .......... 10-4 Maintenance record ...................... 10-5 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY .............. 10-7 YAMAHA EXTENDED SERVICE (Y.E.S.) ..................................... 10-9

LOCATION OF IMPORTANT LABELS 1-1 1 EAU10384 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. 1 2 3 4 5,6,7,8

LOCATION OF IMPORTANT LABELS 1-2 1 4 5 6 1 2 3 Cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent. WARNING Improper loading can cause loss of control. Read owner’s manual for proper loading. 3JJ-28446-A1 NOTICE 4B5-2815K-00

LOCATION OF IMPORTANT LABELS 1-3 1 7 California only 8 California only

2009-2011 Yamaha FZ6R Service & Repair Manual

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