2008 Polaris Victory Hammer, Hammer S, Vegas Jackpot, Ness Signature Series Vegas Jackpot Workshop Service Repair Manual

2008 HAMMER ® • HAMMER ® S • VEGAS JACKPOT ® NESS SIGNATURE SERIES VEGAS JACKPOT ® SERVICE MANUAL PN 9921247 FOREWORD This manual is designed primarily for use by Victory service technicians in a properly equipped shop and should be kept available for reference in the shop area. All references to left and right side of the motorcycle are from the operator's perspective when seated in a normal riding position. Some procedures outlined in this manual require a sound knowledge of mechanical theory, tool use, and shop procedures in order to perform the work safely and correctly. Read the text and be familiar with the service procedures before starting the work. Certain procedures will require the use of special tools. Use only the proper tools as specified. If you have any doubt as to your ability to perform any of the procedures outlined in this service manual, contact an authorized Victory dealer for service. This manual includes procedures for maintenance, component identification and repair, along with service specifications for the above model motorcycles. Comments or suggestions about this manual may be directed to: Service Publications Dept. @ Polaris Sales Inc. 2100 Hwy 55 Medina Minnesota 55340. © Copyright 2007 Polaris Sales Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A.

TRADEMARKS The following are Registered Trademarks of Polaris Sales Inc.: Freedom Hammer Hammer S Vegas Jackpot Ness Signature Series Vegas Jackpot Polaris Sales Inc. acknowledges the following products mentioned in this manual: Loctite, Registered Trademark of the Henkel Corporation Nyogel, Registered Trademark of Wm. F. Nye Co. FLEXLOC, Registered Trademark of SPS Technologies Fluke, Registered Trademark of John Fluke Mfg. Co. Mity-Vac, Registered Trademark of Neward Enterprises, Inc. STA-BIL, Registered Trademark of Gold Eagle Torx, Registered Trademark of Textron Dunlop, Registered Trademark of Dunlop Tire Corporation. Some Victory publications can be downloaded from www.polarisindustires.com, purchased from www.purepolaris.com or purchased through your Victory dealer.

GENERAL INFORMATION / ROUTING CHAPTER 1 GENERAL INFORMATION / ROUTING 1 1.1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 TRADEMARKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 SERVICE RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 SAFETY INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 UNDERSTANDING SAFETY LABELS & INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . 1.4 GENERAL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 HAMMER / HAMMER S SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 HAMMER / HAMMER S SPECIFICATIONS (CONT.) . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6 GENERAL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7 VEGAS JACKPOT, NSS JACKPOT SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 1.7 VEGAS JACKPOT, NSS JACKPOT SPECIFICATIONS (CONT.) . . . . . . . . . . . . . . . . . . 1.8 VEHICLE LOADING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9 LOADING EXAMPLES FOR (GVWR) - HAMMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9 LOADING EXAMPLES FOR (GVWR) - VEGAS JACKPOT . . . . . . . . . . . . . . . . . . . . . . . 1.9 REFINISHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10 VICTORY TOUCH-UP AND REFINISHING PAINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10 VICTORY DETAIL AND FINISH RESTORER KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10 PAINTING TERMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10 PAINT COLORS BY MODEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11 PAINT COLOR CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.13 VEHICLE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.14 VEHICLE IDENTIFICATION NUMBER (VIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.14 MODEL NUMBER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.14 VIN NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.15 MANUFACTURER LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.15 ENGINE NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.15 KEY IDENTIFICATION NUMBER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.15 PUBLICATIONS & TECHNICAL LITERATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.16 PUBLICATION PART NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.16 MATERIAL SAFETY DATA SHEET (MSDS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.16 BREAK IN PERIOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.17 BREAK-IN PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.17 EMISSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.18 EMISSION CONTROL SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.18 EMISSION SOURCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.18 EXHAUST EMISSION CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.18 NOISE EMISSION CONTROL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.18 CRANKCASE EMISSION CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.18 EVAPORATIVE EMISSION CONTROL (CALIFORNIA MODELS) . . . . . . . . . . . . . . . . 1.18 INSTRUMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.19 SPEEDOMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.19 TACHOMETER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.19 ODOMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.19 TRIP ODOMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.19 INDICATOR LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.20

GENERAL INFORMATION / ROUTING 1.2 SPECIAL SERVICE TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.21 GENERAL & PRECISION MEASUREMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.21 TUNE UP & MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.21 ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.21 ENGINE, CLUTCH, & TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.22 STEERING & SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.22 WHEEL & TIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.23 FUEL SYSTEM & FUEL INJECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.23 TOOL ORDERING INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.23 TRANSPORTING AND SECURING THE MOTORCYCLE. . . . . . . . . . . . . . . . . . . . . . . 1.24 ROUTING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.25 WIRE HARNESS - RIGHT REAR FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.25 WIRE HARNESS - RIGHT SIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.26 WIRE HARNESS - LEFT SIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.27 WIRE HARNESS - UNDER SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.28 WIRE HARNESS CONNECTOR LOCATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.29 WIRE HARNESS FRONT VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.29 WIRE HARNESS RIGHT SIDE VIEW / TOP VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.30 REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.31 SAE TAP DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.31 METRIC TAP DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.31 DECIMAL EQUIVALENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.31 FAHRENHEIT TO CELSIUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.32 MEASUREMENT CONVERSION CHART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.32

GENERAL INFORMATION / ROUTING 1 1.3 GENERAL INFORMATION TRADEMARKS The following are REGISTERED trademarks of Polaris Industries Inc.: POLARIS; POLARIS THE WAY OUT; VICTORY MOTORCYCLES; FREEDOM; VEGAS; VEGAS JACKPOT; HAMMER; KINGPIN; NESS SIGNATURE SERIES VEGAS JACKPOT. Polaris acknowledges the following products mentioned in this manual: LOCTITE, is a registered trademark of the Henkel Corporation DUNLOP, is a registered trademark of the Dunlop Tire Corporation. STA-BIL, is a registered trademark of Gold Eagle NYOGEL, is a registered trademark of the William F. Nye Company FLUKE, registered trademark of the Fluke Corporation SERVICE RULES In order to perform service work efficiently and prevent costly errors, technicians should read the text in this manual and familiarize themselves with the procedures before beginning. Notes, Cautions and Warnings have been included for clarification of text and safety concerns. Knowledge of mechanical theory, tool use and shop procedures are necessary to perform some procedures in this manual safely and correctly. Use only genuine Victory service parts, including fasteners that require replacement if removed. Do NOT substitute fasteners or hardware. Cleanliness of parts and tools as well as the work area is of primary importance. Dirt and foreign matter will cause damage to precision parts. Clean the motorcycle before beginning service. Clean all parts before installing. If difficulty is encountered in removing or installing a component, look to see if a cause for the difficulty can be found. If it is necessary to tap the part into place, use a soft face hammer and tap lightly. Always follow torque specifications as outlined throughout this manual. Incorrect torquing may lead to serious machine damage or in the case of steering, driveline, and chassis components, can result in loss of control during operation of the motorcycle, which may result in severe personal injury or death. If a torquing sequence is indicated for nuts, bolts or screws of a certain component, start all fasteners and hand tighten. Following the method and sequence indicated, tighten evenly to the specified torque value. When removing nuts, bolts or screws from a component with several fasteners, loosen them all about 1/4 turn before removing them to prevent distortion of that component. Replace all oil seals, sealing washers, gaskets, and O-rings with new ones during assembly. Be sure the mating surfaces for the gasket are clean and smooth to avoid leaks and maintain specified tolerances. Some procedures require removal of retaining rings or clips. Removal can weaken and deform these parts, therefore, they should always be replaced with new parts. When installing new retaining rings and clips, use care not to expand or compress them beyond what is required for installation. Victory lubricants and greases have been specially formulated to provide maximum performance and protection when applied properly. In some applications, warranty coverage may be void if improper lubricants are used. Parts requiring grease should be cleaned thoroughly and fresh grease applied before reassembly. Deteriorating grease loses lubricity and may contain abrasive foreign matter. Always replace locking hardware such as lock nuts or lock washers, fasteners that have pre-applied locking agent, or any other fasteners as noted in this service manual with genuine Victory hardware from an authorized Victory dealer. Working with batteries can be hazardous. Review all battery warnings and cautions. See “BATTERY SAFETY” on page 16.2.

GENERAL INFORMATION / ROUTING 1.4 SAFETY INFORMATION Understanding Safety Labels & Instructions READ AND BECOME FAMILIAR WITH ALL WARNING AND CAUTION SYSMBOLS AND STATEMENTS LISTED BELOW AND IN THE TEXT OF THIS MANUAL BEFORE YOU BEGIN WORK. This is the safety alert symbol. When you see this symbol on the vehicle or in this manual, be alert to the potential for personal injury. Your safety is involved! Indicates a hazardous situation, which, if not avoided, could Indicates a situation, which, if not avoided, could result in Gasoline is extremely flammable and explosive z Always stop the engine and refuel outdoors or in a z Do not smoke or allow open flames or sparks in or z Do not overfill the tank. Do not fill the tank neck above z If you get gasoline in your eyes or if you swallow z If you spill gasoline on your skin or clothing, z Never start the engine or let it run in an enclosed area. damage to the motorcycle. NOTICE: under certain conditions. well ventilated area. near the area where refueling is performed or where gasoline is stored. the fuel tank insert. Leave air space to allow for fuel expansion. gasoline, see your doctor immediately. Never try to syphon gasoline using mouth suction. immediately wash it off with soap and water and change clothing. Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time. Improper repairs or service can create The engine and exhaust components on this The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm. unsafe conditions that may cause severe personal injury or death. product become very hot during operation and remain so for a period of time after the engine is stopped. Never run the engine in an enclosed area Modifications to this motorcycle not approved Brake fluid is poisonous. KEEP OUT OF REACH OF CHILDREN. without a properly functioning exhaust gas evacuation system connected to the product. by Victory may cause loss of performance, excessive emissions, and make the machine unsafe for use. Wear insulated protection for hands and Brake fluid is poisonous. Do not ingest or Battery electrolyte is poisonous. It contains Brake fluid will damage plastic, painted and rubber parts. Protect arms or wait until hot components have cooled sufficiently before working on the product. allow brake fluid to contact eyes. Always wear eye protection when working with brake fluid. sulfuric acid. Serious burns can result from contact with skin, eyes or clothing. NOTICE these surfaces whenever the brake system is being serviced. result in death or serious injury. Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury. Care should be taken to be sure the motorcycle will not tip or fall while elevated. Severe personal injury or death could occur if the motorcycle tips or falls.

GENERAL INFORMATION / ROUTING 1 1.5 GENERAL SPECIFICATIONS Hammer ® / Hammer ® S Specifications All specifications are for standard Victory Hammer and / or Hammer S models. Specifications may change with the addition of custom order options and / or accessories. Polaris Sales Inc. reserves the right without prior notice to discontinue at any time at its discretion any of the items herein or change specifications or designs without incurring any obligation to the customer. * Maximum load capacity includes the weight of all additional accessories, options, cargo, rider with riding gear, and passenger with riding gear. See GVWR / loading information in Chapter 1. C A P A C I T I E S & D I M E N S I O N S 2008 Hammer ® / Hammer S ® Oil Capacity 5.0 Qt (4.75 ltr) (Approximately 4.65 qts.or 4.25 ltr at oil & filter change) Fuel Capacity 4.5 US Gal (17 ltr) (.8 U.S. gal / 3.0 ltr reserve) Fuel Type / Octane Minimum Premium Unleaded / 92 Octane Dry Weight Hammer: 680 lbs (308 kg) / Hammer S: 673 lbs (305 kg) Wet Weight Hammer: 708 lbs (321.0 kg) / Hammer S: 701 lbs (318 kg) Gross Vehicle Weight Rating 1173 lbs. (532 kg) Maximum Load Capacity* Hammer: 465 lbs (211 kg) / Hammer S: 472 lbs (214 kg) Overall Length 93.1 in (236.6 cm) Overall Width 38.75 in (98.4 cm) Overall Height 47.25 (120 cm) Seat Height 26.5 in (67.0 cm) Ground Clearance 5.8 in (14.8 cm) Passenger Capacity 1 Wheelbase 65.7 in (166.9 cm) Rake / Trail 32.7 Degrees / 5.5 in. (14.0 cm) E N G I N E Engine Type Freedom ® 100/6 V-Twin Engine Configuration 50 o SOHC Transverse V-Twin 4 Stroke Engine Displacement 1634cc / 100 cubic inch 6 speed (100/6 engine) Engine Cooling System Air / Oil Compression Ratio 8.7:1 Compression Pressure 185 - 225 psi (1275 - 1551 kPa) Valve Train 4 Valves per cylinder. Hydraulic Lifters & Cam Chain Adjusters (No Adjustment) Bore x Stroke 101 x 102 mm Starter Electric / Direct Drive Fuel System / Throttle Body Bore Size Electronic Fuel Injection / 45 mm Exhaust System Type Dual - Large bore slash cut with common volume Lubrication System Wet Sump Engine RPM @ 60 mph 2220 (Approximate) Spark Plug Type (Gap) NGK DCPR6E (.032-.036 in. / 0.8-.9 mm) Dry Weight (Engine Approximate) 265 lbs. (120 Kg) B R A K E Brake Type (Front / Rear) Disc / Disc Front Brake Dual 300 x 5 mm Floating Disc / 4 Piston Calipers Rear Brake Single 300 x 5 mm Floating Disc / 2 Piston Caliper

GENERAL INFORMATION / ROUTING 1.6 Hammer ® / Hammer ® S Specifications (cont.) All specifications are for standard Victory Hammer and / or Hammer S models. Specifications may change with the addition of custom order options and / or accessories. Polaris Sales Inc. reserves the right without prior notice to discontinue at any time at its discretion any of the items herein or change specifications or designs without incurring any obligation to the customer. D R I V E S Y S T E M 2008 Hammer ® / Hammer S ® Transmission Type Manual, 6 Speed Overdrive, Constant Mesh Clutch Type Wet, Multi-Plate Diaphragm Spring Primary Drive Type Wet, Gear Drive w/ Torque Compensator Primary Reduction Ratio 1.5:1 Final Drive Type / Belt Width / Final Drive Ratio Carbon Fiber Reinforced Belt / 28mm 2.12:1 Gear Shift Pattern 1 Down, 5 Up Internal Gear Ratios 1st 3.15:1 2nd 2.03:1 3rd 1.53:1 4th 1.24:1 5th 1:1 6th .84:1 T I R E S Front Wheel (Size / Type) Cast or Billet / 3.00 x 18 (inch) Rear Wheel (Size / Type) Cast or Billet 8.50 x 18 (inch) Front Tire Dunlop Elite 3 (130/70R18) Tubeless Rear Tire Dunlop Elite 3 (250/40R18) Tubeless Minimum Tread Depth .063 in. (1.6mm) S U S P E N S I O N Front Type 43mm Inverted Telescopic Cartridge Fork Front Travel 5.1 in. (13 cm) Front Tube Diameter 43 mm (1.7 in.) Rear Shock Type Single, Monotube Gas w /Adjustable Preload Rear Swingarm Type Forged and Cast Aluminum with Rising Rate Linkage Rear Travel (inches) 3.9 in (10 cm) L I G H T S Headlamp (Intl) High: H-7 55W Low: H-11 35W (International - H4) Brake / Tail Light Non-Serviceable LED Turn Signal Light R10W (10W) Instrument Cluster Indicator Lights: W2.3W (2.3 Watt Wedge Base) Backlighting: T10 (1.7 Watt) Tach: T6.5 (1.7 Watt) Alternator / Battery 38 amp (Approx 450 Watts) / 12V 18AH 320 CCA F U S E S Brake/Headlamp 15 amp fuse Tail Lamp / Flashers / Indicator Lamps / Horn 15 amp fuse Engine / PCM 15 amp fuse Ignition / Gauges 15 amp fuse Fuel Pump 10 amp fuse Accessory 15 amp fuse Main Circuit Breaker 40 amp circuit breaker

GENERAL INFORMATION / ROUTING 1 1.7 GENERAL SPECIFICATIONS Vegas Jackpot ® , Ness Signature Series Vegas Jackpot ® Specifications All specifications are for standard Victory Vegas Jackpot and / or Ness Signature Series Vegas Jackpot models. Specifications may change with the addition of custom order options and / or accessories. Polaris Sales Inc. reserves the right without prior notice to discontinue at any time at its discretion any of the items herein or change specifications or designs without incurring any obligation to the customer. * Maximum load capacity includes the weight of all additional accessories, options, cargo, rider with riding gear, and passenger with riding gear. See GVWR / loading information in Chapter 1. C A P A C I T I E S &- D I M E N S I O N S 2008 Vegas Jackpot ® / Ness Signature Series Vegas Jackpot ® Oil Capacity 5.0 Qt (4.75 ltr) (Approximately 4.65 qts. at change) Fuel Capacity 4.5 US Gal (17 ltr) (.8 U.S. gal / 3.0 ltr reserve) Fuel Type / Octane Minimum Premium Unleaded / 92 Octane Wheelbase 66.3 in (168.4 cm) Dry Weight 679 lbs (308 kg) Wet Weight 701 lbs (318 kg) Gross Vehicle Weight Rating 1171 lbs. (531 kg) Maximum Load Capacity* 470 lbs (213 kg) Overall Length 95.9 in (243.5 cm) Overall Width 37 in (94 cm) Overall Height 47.25 (120 cm) Seat Height 25.7 in (65.3 cm) Ground Clearance 5.3 in (13.5 cm) Passenger Capacity 1 Rake / Trail 32.9 Degrees / 4.9 in. (12.5 cm) E N G I N E Engine Type Freedom ® 100/6 V-Twin Engine Configuration 50 o SOHC Transverse V-Twin 4 Stroke Engine Displacement 1634cc / 100 cubic inch 6 speed (100/6 engine) Engine Cooling System Air / Oil Compression Ratio 8.7:1 Compression Pressure 185 - 225 psi (1275 - 1551 kPa) Valves Train 4 Valves per cylinder. Hydraulic Lifters & Cam Chain Adjusters (No Adjustment) Bore x Stroke 101 x 102 mm Starter Electric / Direct Drive Fuel System / Throttle Body Bore Size Electronic Fuel Injection / 45 mm Exhaust System Type Dual - Large bore slash cut with common volume Lubrication System Wet Sump Engine RPM @ 60 mph 2220 (Approximate) Spark Plug Type (Gap) NGK DCPR6E (.032-.036 in. / 0.8-.9 mm) Dry Weight (Engine Approximate) 265 lbs. (120 Kg) B R A K E Brake Type (Front / Rear) Disc / Disc Front Brake Single 300 x 5 mm Floating Disc with 4 Piston Caliper Rear Brake Single 300 x 5 mm Floating Disc with 2 Piston Caliper

GENERAL INFORMATION / ROUTING 1.8 Vegas Jackpot ® , Ness Signature Series Vegas Jackpot ® Specifications (cont.) All specifications are for standard Victory Vegas Jackpot and / or Ness Signature Series Vegas Jackpot models. Specifications may change with the addition of custom order options and / or accessories. Polaris Sales Inc. reserves the right without prior notice to discontinue at any time at its discretion any of the items herein or change specifications or designs without incurring any obligation to the customer. D R I V E S Y S T E M 2008 Vegas Jackpot ® / Ness Signature Series Vegas Jackpot ® Transmission Type Manual, 6 Speed Overdrive Constant Mesh Clutch Type Wet, Multi-Plate Diaphragm Spring Primary Drive Type Wet, Gear Drive w/ Torque Compensator Primary Reduction Ratio 1.5:1 Final Drive Type / Final Drive Ratio 28mm Carbon Fiber Reinforced Belt / 2.12:1 Gear Shift Pattern 1 Down, 5 Up Internal Gear Ratios 1st 3.15:1 2nd 2.03:1 3rd 1.53:1 4th 1.24:1 5th 1:1 6th .84:1 T I R E S Front Wheel (Size / Type) Cast or Billet / 2.15 x 21(inch) Rear Wheel (Size / Type) Cast or Billet 8.50 x 18 (inch) Front Tire Dunlop Elite 3 (90/90 21 Tubeless) Rear Tire Dunlop Elite 3 (250/40R18 Tubeless) Minimum Tread Depth .063 in. (1.6mm) S U S P E N S I O N Front Type 43mm Conventional Telescopic Fork Front Travel 5.1 in. (13 cm) Front Tube Diameter 43 mm (1.7 in.) Rear Shock Type Single, Monotube Gas w/Adjustable Preload Rear Swingarm Type Forged and Cast Aluminum with Rising Rate Linkage Rear Travel (inches) 3.0 in (7.5 cm) L I G H T S Headlamp (Intl) High: H-7 55W Low: H-11 35W (International - H4) Brake / Tail Light Non-Serviceable LED Turn Signal Light R10W (10W) Instrument Cluster Indicator Lights: W2.3W (2.3 Watt Wedge Base) Backlighting: T10 (1.7 Watt) Tach: T6.5 (1.7 Watt) Alternator / Battery 38 amp (Approx 450 Watts) / 12V 18AH 320 CCA F U S E S Brake / Headlamp 15 amp fuse Tail Lamp / Flashers / Indicator Lamps / Horn 15 amp fuse Engine / PCM 15 amp fuse Ignition / Gauges 15 amp fuse Fuel Pump 10 amp fuse Accessory 15 amp fuse Main Circuit Breaker 40 amp circuit breaker

You're Reading a Preview

2008 Polaris Victory Hammer, Hammer S, Vegas Jackpot, Ness Signature Series Vegas Jackpot Workshop Service Repair Manual

Description

Reviews

Q&A

Recently Viewed