Suzuki DR-Z400E parts manual
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SUZUKI DR-Z400E
Y/K0/K1/K2/K3/K4
PARTS MANUAL
Revision: 29.10.2008
01-GASKET SET
1A-CYLINDER HEAD COVER
02-CYLINDER HEAD
03-CYLINDER
04-CRANKCASE
05-CRANKCASE COVER (DR-Z4OOY/K1/K2/K3/K4)
06-CRANKCASE COVER (DR-Z400EY/EK1/EK2/EK3/EK4)
07-CRANKSHAFT (MODEL Y)
07A-CRANKSHAFT (MODEL K1/K2/K3/K4)
08-STARTER CLUTCH (DR-Z400EY/EK1/EK2/EK3/EK4)
09-CRANK BALANCER
10-CAM SHAFT - VALVE
11-CAM CHAIN
12-CARBURETOR (MODEL Y/K1/K2)
12A-CARBURETOR (MODEL K3/K4)
12B-CARBURETOR (MODEL K4 FOR E33)
13-AIR CLEANER
14-MUFFLER
15-OIL PUMP
16-OIL HOSE
17-WATER PUMP
18-RADIATOR (MODEL Y/K1)
18A-RADIATOR (MODEL K2/K3/K4)
19-CLUTCH
20-TRANSMISSION
21-GEAR SHIFTING
22-KICK STARTER (DR-Z400Y/K1/K2/K3/K4)
23-STARTING MOTOR (DR-Z400EY/EK1/EK2/EK3/EK4)
24-MAGNETO (DR-Z400Y/K1/K2/K3)
25-MAGNETO (DR-Z400EY/EK1/EK2/EK3/EK4)
26-ELECTRICAL
27-BATTERY (DR-Z400EY/EK1/EK2/EK3/EK4)
28-SPEEDOMETER
29-HEADLAMP (MODEL Y/K1)
29A-HEADLAMP (MODEL K2/K3/K4)
30-REFLEX REFLECTOR (E28)
31-TAIL LAMP
32-WIRING HARNESS (DR-Z400EY/EK1/EK2/EK3/EK4)
33-WIRING HARNESS (DR-Z400EY/EK1/EK2/EK3/EK4)
34-FRAME
35-STAND
36-REAR BRAKE
37-FUEL TANK (MODEL Y)
37A-FUEL TANK (MODEL K1)
37B-FUEL TANK (MODEL K2)
37C-FUEL TANK (MODEL K3)
37D-FUEL TANK (MODEL K4)
38-FRAME COVER (MODEL Y/K1/K2)
38A-FRAME COVER (MODEL K3/K4)
39-FRONT FENDER (MODEL Y/K1)
39A-FRONT FENDER (MODEL K2/K3/K4)
40-HANDLEBAR
41-RIGHT HANDLE LEVER
42-LEFT HANDLE LEVER (DR-Z400Y/K1/K2/K3/K4)
43-LEFT HANDLE LEVER (DR-Z400EY/EK1/EK2/EK3/EK4)
44-REAR FENDER (MODEL Y/K1/K2/K3)
44A-REAR FENDER (MODEL K4)
45-LABEL (MODEL Y/K1/K2/K3)
45A-LABEL (MODEL K4)
46-SEAT (MODEL Y/K1)
46A-SEAT (MODEL K2/K3/K4)
47-FRONT FORK DAMPER
48-FRONT FORK BRACKET
49-FRONT WHEEL
50-FRONT CALIPER
51-FRONT MASTER CYLINDER
52-REAR SWINGING ARM
53-REAR SHOCK ABSORBER
54-REAR CUSHION LEVER
55-REAR WHEEL
56-REAR CALIPER
57-REAR MASTER CYLINDER
58-OPTIONAL
# PART REF #REQ PRICE
1 GASKET SET 11401-29872 (rep. 11401-29871) 1 $84.07
2 GASKET, CYLINDER HEAD 11141-29F01 1 $23.06
3 GASKET 11173-29F00 1 $19.18
4 GASKET,CYLINDER 11241-29F00 1 $7.60
5 GASKET,CLUTCH COVER 11482-29F00 1 $9.98
6 GASKET,MAGNETO COVER 11483-29F00 1 $7.42
7 O RING, CLUTCH OUTER COVER 11484-29F00 1 $12.51
8 GASKET,TENSIONER ADJUSTER 12837-24A10 1 $2.18
9 GASKET 14181-29E02 1 $9.07
10 WASHER,HEAD COVER 09161-11008 2 $3.04
11 O RING (D:2.4,ID:11.0) 09280-11005 2 $2.86
12 O RING (D:1.9 ID:13) 09280-13004 1 $1.46
13 O RING,OIL FILLER CAP 09280-17003 1 $1.00
14 O RING (ID:32.7,DD:3.1) 09280-33004 1 $1.46
15 O RING (D:2.4 ID:52.6) 09280-54001 1 $2.54
16 O RING (D:2.6,ID:69.6) 09280-71004 (rep. 09280-71005) 1 $12.77
# PART REF #REQ PRICE
1 COVER, CYLINDER HEAD 11170-29F00 1 $108.75
2 GASKET 11173-29F00 1 $19.18
3 BOLT,7X17.5 09106-07021 (rep. 09106-07009) 2 $2.94
4 BOLT (7X31) 09106-07010 1 $304
5 WASHER, HEAD COVER 09161-11008 2 $3.04
6 CUSHION, HEAD COVER BOLT 11192-13E00 1 $2.94
# PART REF #REQ PRICE
1-1 HEAD ASSY, CYLINDER 11100-29F01 (rep. 11100-29F00) 1 $409.99
1-2 HEAD ASSY, CYLINDER 11100-29F01 1 $409.99
2 PIN 09206-08001 4 $1.10
3 BOLT 07120-0640B (rep. 07120-06403) 6 $2.18
4 BOLT 07120-0645B (rep. 07120-06453) 2 $2.18
5 GUIDE, VALVE (OS.0.3) 11115-20E70 4 $10.05
6 GASKET, CYLINDER HEAD 11141-29F01 1 $23.06
7 PIN 04211-13189 2 $1.42
8 BOLT (6X39) 09103-06504 2 $1.42
9 BOLT (10X175) 09103-10276 4 $8.58
10 WASHER 09160-10082 4 $1.00
11 BOLT 01550-0610A (rep. 01550-06103) 1 $1.22
12 WASHER, OIL GALLERY EXHAUST 09168-06023 1 $1.32
13 BOLT, CYL HEAD SIDE FACE 11161-33E00 1 $6.82
14 WASHER 11191-13E00 1 $3.08
15-1 SPARK PLUG (NGK,CR8E) 09482-00456 1 $5.64
15-2 SPARK PLUG (ND,U24ESR-N) 09482-00457 1 $4.32
15-3 SPARK PLUG (NGK,CR7E) 09482-00516 1 $5.92
15-4 SPARK PLUG (NGK,CR9E) 09482-00458 1 $5.92
15-5 SPARK PLUG (NGK,CR10E) 09482-00460 1 $5.92
15-6 SPARK PLUG (ND,U22ESR-N) 09482-00515 1 $4.32
15-7 SPARK PLUG (ND,U27ESR-N) 09482-00459 1 $4.32
15-8 SPARK PLUG (DENSO,U31ESR-N) 09482-00461 1 $8.18
16 COVER, THERMOSTAT 17661-29F00 1 $17.94
17 SEAL, THERMOSTAT COVER 17664-30B00 1 $5.28
18 BOLT 01547-0616B (rep. 01547-06163) 2 $1.58
19-1 PIPE, INTAKE 13111-29F00 1 $11.20
19-2 PIPE, INTAKE 13111-29F20 1 $12.00
20 CLAMP, INTAKE PIPE 09402-58208 1 $3.52
22 BOLT (10X50) 09103-10235 1 $3.04
23 NUT 09159-10115 (rep. 09159-10058) 1 $2.36
24 HOLDER, DECOMP CABLE 12944-29F00 1 $6.51
25 SCREW 02122-0612A (rep. 02122-06123) 1 $0.90
26 PLUG, DECOMP SHAFT HOLE 12945-29F00 1 $9.55
27 RETAINER, DECOMP SHAFT SEAL 12943-29F00 1 $3.84
28 SCREW 02122-0612A (rep. 02122-06123) 1 $0.90
29-1 UNION, INTAKE PORT (DR-Z400Y/K1/K2/K3/K4DR-Z400EY/EK1/EK2/EK3/EK4)
13685-29F00 2 $6.08
30 BOLT, OIL GALLERY IN 09103-08335 1 $2.22
31 GASKET (8.2X14X1.0) 09168-08016 2 $1.04
# PART REF #REQ PRICE
1-1 CYLINDER 11210-29F20-0F0 (r. 11210-29F11-0F0) 1 $361.61
1-2 CYLINDER 11210-29F20-0F0 1 $361.61
2 BOLT, STUD 01421-0625A (rep. 01421-06253) 2 $1.18
3 NUT 08316-1006B (rep. 08316-10063) 2 $1.64
4 GASKET,CYLINDER 11241-29F00 1 $7.60
5 PIN 04211-13189 2 $1.42
6 TANK, OIL RETURN 11330-29F00 1 $25.91
7 BOLT 01547-0610B (rep. 01547-06103) 1 $1.58
8 PROTECTOR (170X95X3.0) 33651-37000 1 $3.04
9 HOSE, BREATHER 11332-29F00 1 $5.89
10 HOSE, BREATHER 11333-29F00 1 $11.90
11 .CLIP 09401-15404 4 $1.46
12 HOSE, BREATHER 11334-29F00 1 $12.98
13 CLIP 09401-15101-A05 (rep. 09401-15101) 1 $1.42
# PART REF #REQ PRICE
1 CRANKCASE SET 11301-29853 (rep. 11301-29851) 1 $473.66
2 PIN 04211-13189 2 $1.42
3 BOLT 01547-0640B (rep. 01547-06403) 9 $1.76
3A BOLT 01547-0655B (rep.01547-06553) 2 $1.76
4 BOLT 01547-0670B (rep. 01547-06703) 5 $2.04
5 PLUG, OIL GALLERY 09248-10010 1 $2.72
6 GASKET, OIL GALLERY PLUG 09168-10002 1 $1.18
7 JET, OIL GALLERY 09493-80005 1 $7.38
8 O RING, OIL GALLERY JET 09280-04004 1 $1.00
9 .SEPARATOR, OIL NO.1 11323-29F00 1 $1.68
10 .SEPARATOR, OIL NO.2 11324-29F00 1 $2.80
11 .SCREW,6X12 09125-06086 4 $1.46
12 PLUG 09247-12011 1 $3.04
13 GASKET, OIL LEVEL PLUG 09168-12002 1 $1.00
14 PIPE, OIL INNER NO.1 11451-29F00 1 $9.73
15 PIPE, T/M OIL INNER NO.2 11460-29F00 1 $34.16
16 .O RING (D:1.9,ID:4.8) 09280-05004 3 $1.32
17 O RING (D:1.9,ID:6.8) 09280-07004 1 $0.90
18 BOLT (10X100) 09103-10110 1 $4.56
19 BOLT, MUFFLER BRACKET & CVT 09103-10063 1 $4.56
20 NUT 09159-10115 (rep.09159-10058) 2 $2.36
21 CAP, NEUTRAL S/W HOLE 11451-46000 1 $1.82
22 O RING (D:2.4 ID:26.2) 09280-26005 1 $1.50
23 BOLT, GUIDE 01547-05103 2 $1.32
# PART REF #REQ PRICE
1-1 COVER, CLUTCH INNER 11341-29F00 1 $128.92
1-2 COVER, CLUTCH INNER 11341-29F50 1 $126.50
2 GASKET, CLUTCH COVER 11482-29F00 1 $9.98
3 DOWEL PIN 04211-09149 2 $1.00
4 BOLT, THERMOSTAT COVER 01547-0620B (rep .01547-06203) 2 $1.58
5 BOLT 01547-0630B (rep. 01547-06303) 7 $1.76
6-1 COVER, CLUTCH OUTER 11371-29F00 1 $76.68
6-2 COVER, CLUTCH OUTER 11371-29F50 1 $75.33
7 O RING,CLUTCH OUTER COVER 11484-29F00 1 $12.51
8 BOLT, THERMOSTAT COVER 01547-0620B (rep. 01547-06203) 3 $1.58
9 BOLT 01547-0655B (rep. 01547-06553) 3 $1.76
10 WASHER, OILGALLERY EXHAUST 09168-06023 2 $1.32
11 BOLT 6X12 BLK 8 01547-0612B (rep. 01547-06123) 1 $1.22
12 WASHER, OIL GALLERY EXHAUST 09168-06023 1 $1.32
13 PLUG, OIL LEVEL 09247-12006 1 $1.76
14 GASKET, OILLEVEL PLUG 09168-12002 1 $1.00
15-1 SCREW (6X10) 09128-06044 1 $0.86
15-2 BOLT 01550-0610A (rep. 01550-06103) 1 $1.22
16 GASKET (6.2X11X1.2) 09168-06004 1 $0.90
17-1 COVER, MAGNETO 11351-29F00 1 $96.85
17-2 COVER, MAGNETO 11351-29F50 1 $94.82
18 GASKET, MAGNETO COVER 11483-29F00 1 $7.42
19 DOWEL PIN 04211-09149 2 $1.00
20 BOLT 01547-0630B (rep.01547-06303) 6 $1.76
21 BOLT 01547-0640B (rep.01547-06403) 2 $1.76
22-1 PLUG, OIL GALLERY 09248-14005 1 $1.82
22-2 PLUG, OIL GALLERY 09248-14005 (rep.09248-14011) 1 $1.82
23 .GASKET (14.1X18X1.5) 09168-14004 (rep.09168-14002) 1 $1.00
24-1 PLUG, CRANKSHAFT HOLE 09259-36021 1 $7.38
24-2 PLUG, CRANKSHAFT HOLE 09259-36016-20H 1 $7.38
25 O RING (ID:32.7,DD:3.1) 09280-33004 1 $1.46
26-1 COVER, ENGINE SPROCKET 11360-29F11 (rep.11360-29F00) 1 $35.16
26-2 COVER, ENGINE SPROCKET 11360-29F11 1 $35.16
26-3 COVER, ENGINE SPROCKET 11360-29F50 1 $34.37
27 BOLT 01547-0650B (rep.01547-06503) 2 $1.76
28 WASHER (6.5X14X2) 09160-06126 2 $1.18
29 PLATE, FRONT CHAIN GUIDE 27640-29F00 1 $8.67
# PART REF #REQ PRICE
1-1 COVER, CLUTCH INNER 11341-29F00 1 $128.92
1-2 COVER, CLUTCH INNER 11341-29F50 1 $126.50
2 GASKET,CLUTCH COVER 11482-29F00 1 $9.98
3 DOWEL PIN 04211-09149 2 $1.00
4 BOLT, THERMOSTAT COVER 01547-0620B (rep. 01547-06203) 2 $1.58
5 BOLT 01547-0630B (rep. 01547-06303) 7 $1.76
6-1 COVER, CLUTCH OUTER 11371-29F00 1 $76.68
6-2 COVER, CLUTCH OUTER 11371-29F50 1 $75.33
7 O RING, CLUTCH OUTER COVER 11484-29F00 1 $12.51
8 BOLT, THERMOSTAT COVER 01547-0620B (rep.01547-06203) 3 $1.58
9 BOLT 01547-0655B (rep.01547-06553) 3 $1.76
10 WASHER, OIL GALLERY EXHAUST 09168-06023 2 $1.32
11 PLUG, CLUTCH COVER KICK 11342-15D00 1 $5.78
12 BOLT 6X12 BLK 8 01547-0612B (rep. 01547-06123) 1 $1.22
13 WASHER,OIL GALLERY EXHAUST 09168-06023 1 $1.32
14 PLUG, OIL LEVEL 09247-12006 1 $1.76
15 GASKET, OIL LEVEL PLUG 09168-12002 1 $1.00
16-1 SCREW (6X10) 09128-06044 1 $0.86
16-2 BOLT 01550-0610A (rep.01550-06103) 1 $1.22
17 GASKET (6.2X11X1.2) 09168-06004 1 $0.90
18-1 COVER, MAGNETO 11351-29F10 1 $117.63
18-2 COVER, MAGNETO 11351-29F60 1 $115.41
19 GASKET,MAGNETO COVER 11483-29F00 1 $7.42
20 DOWEL PIN 04211-09149 2 $1.00
21 BOLT 01547-0630B (rep. 01547-06303) 5 $1.76
22 BOLT 01547-0640B (rep. 01547-06403) 3 $1.76
23-1 PLUG, OIL GALLERY 09248-14005 1 $1.82
23-2 PLUG, OIL GALLERY 09248-14005 (rep. 09248-14011) 1 $1.82
24 .GASKET (14.1X18X1.5) 09168-14004 (rep.09168-14002) 1 $1.00
25-1 PLUG, CRANKSHAFT HOLE 09259-36021 1 $7.38
25-2 PLUG, CRANKSHAFT HOLE 09259-36016-20H 1 $7.38
26 O RING (ID:32.7,DD:3.1) 09280-33004 1 $1.46
27-1 COVER, ENGINE SPROCKET 11360-29F11 (rep. 11360-29F00) 1 $35.16
27-2 COVER, ENGINE SPROCKET 11360-29F11 1 $35.16
27-3 COVER, ENGINE SPROCKET 11360-29F50 1 $34.37
28 BOLT 01547-0650B (rep. 01547-06503) 2 $1.76
29 WASHER (6.5X14X2) 09160-06126 2 $1.18
30 PLATE, FRONT CHAIN GUIDE 27640-29F00 1 $8.67
31-1 COVER, STARTER IDLE GEAR 11352-29F00 1 $20.67
31-2 COVER, STARTER IDLE GEAR 11352-29F50 1 $20.27
32 O RING (D:2.6,ID:69.6) 09280-71004 (rep. 09280-71005) 1 $12.77
33 SCREW 02142-0616A (rep. 02142-06163) 3 $0.86
# PART REF #REQ PRICE
1-1 CRANKSHAFT ASSY 12200-29F01 1 $341.24
1-2 CRANKSHAFT ASSY 12200-29F21 1 $341.24
2 .ROD, CONNECTING 12160-29F01-0B0 1 $78.69
3 .PIN 12210-29F00 1 $38.12
4 .BEARING 09263-35037-0B0 1 $37.97
5 .CRANKSHAFT, RH 12221-29F20 1 $128.62
6-1 .CRANKSHAFT, LH 12261-29F00 1 $140.73
6-2 .CRANKSHAFT, LH 12261-29F10 1 $128.62
7 GEAR, BALANCER DRIVE 12661-29F00 1 $60.69
8 PIN 09261-05005 1 $0.90
9 BEARING 09262-30100 2 $38.52
10 OIL SEAL, RH (14X24X6) 09282-14003 1 $5.48
11 RETAINER, OIL SEAL RH 24742-18A00 1 $2.44
12 SCREW 02112-0612A (rep.02112-06123) 1 $0.90
13 SPROCKET, CAM CHAIN DRIVE 12731-29F00 1 $28.66
14 GEAR, PRIMARY DRIVE 21111-29F00 1 $36.64
15 NUT 09140-18012 1 $5.56
16 WASHER 09164-18001 (rep.09164-18007) 1 $2.04
17 KEY, GEAR 09421-05002 1 $2.58
18 PISTON 12111-29F00-0F0 1 $79.65
19 RING SET, PISTON 12140-29F00 1 $32.77
20 PIN, PISTON 12151-24F10 1 $11.02
21 CIRCLIP 09381-20004 2 $1.00
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Print one or all pages of your manual
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The Suzuki DR-Z400E parts manual covers models K, K1, K2, K3, K4, EY, EK1, EK2, and EK3. It is a fully illustrated parts list with exploded views, serving as a valuable tool for disassembly and assembly. These manuals are useful for both professional mechanics and DIY enthusiasts.
