Piaggio Beverly Sport Touring 350 Full Service & Repair Manual

SERVICE STATION MANUAL 677529 - 677533 BV 350

SERVICE STATION MANUAL BV 350 The descriptions and images in this publication are given for illustrative purposes only and are not binding. While the basic characteristics as described and illustrated in this booklet remain unchanged, Piaggio & C. S.p.A. reserves the right, at any time and without being required to update this publication beforehand, to make any changes to components, parts or accessories, which it considers necessary to improve the product or which are required for manufacturing or construction reasons. Not all versions/models shown in this publication are available in all countries. The availability of each model should be checked at the official PIAGGIO sales network. © Copyright 2012 - Piaggio & C. S.p.A. All rights reserved. Reproduction of this publication in whole or in part is prohibited. Piaggio & C. S.p.A. Viale Rinaldo Piaggio, 25 - 56025 PONTEDERA (PI), Italy www.piaggio.com

SERVICE STATION MANUAL BV 350 This service station manual has been drawn up by Piaggio & C. Spa to be used by the workshops of Piaggio dealers. It is assumed that the user of this manual for maintaining and repairing Piaggio vehicles has a basic knowledge of mechanical principles and vehicle repair technique procedures. Any significant changes to vehicle characteristics or to specific repair operations will be communicated by updates to this manual. Nevertheless, no mounting work can be satisfactory if the necessary equipment and tools are unavailable. It is therefore advisable to read the sections of this manual concerning special tools, along with the special tool catalogue. N.B. Provides key information to make the procedure easier to understand and carry out. CAUTION Refers to specific procedures to carry out for preventing damages to the vehicle. WARNING Refers to specific procedures to carry out to prevent injuries to the repairer. Personal safety Failure to completely observe these instructions will result in serious risk of personal injury. Safeguarding the environment Sections marked with this symbol indicate the correct use of the vehicle to prevent damaging the environment. Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious damage to the vehicle and sometimes even the invalidity of the guarantee.

INDEX OF TOPICS CHARACTERISTICS CHAR TOOLING TOOL MAINTENANCE MAIN TROUBLESHOOTING TROUBL ELECTRICAL SYSTEM ELE SYS ENGINE FROM VEHICLE ENG VE ENGINE ENG INJECTION INJEC SUSPENSIONS SUSP BRAKING SYSTEM BRAK SYS COOLING SYSTEM COOL SYS CHASSIS CHAS PRE-DELIVERY PRE DE

INDEX OF TOPICS CHARACTERISTICS CHAR

This section describes the general specifications of the vehicle. Rules This section describes general safety rules for any maintenance operations performed on the vehicle. Safety rules - If work can only be done on the vehicle with the engine running, make sure that the premises are well ventilated, using special extractors if necessary; never let the engine run in an enclosed area. Exhaust fumes are toxic. - The battery electrolyte contains sulphuric acid. Protect your eyes, clothes and skin. Sulphuric acid is highly corrosive; in the event of contact with your eyes or skin, rinse thoroughly with abundant water and seek immediate medical attention. - The battery produces hydrogen, a gas that can be highly explosive. Do not smoke and avoid sparks or flames near the battery, especially when charging it. - Fuel is highly flammable and it can be explosive given some conditions. Do not smoke in the working area, and avoid naked flames or sparks. - Clean the brake pads in a well-ventilated area, directing the jet of compressed air in such a way that you do not breathe in the dust produced by the wear of the friction material. Even though the latter contains no asbestos, inhaling dust is harmful. Maintenance rules - Use original PIAGGIO spare parts and lubricants recommended by the Manufacturer. The non original or non-compliant spare parts may damage the vehicle. - Use only the appropriate tools designed for this vehicle. - Always use new gaskets, sealing rings and split pins upon refitting. - After removal, clean the components using non-flammable or low flash-point solvents. Lubricate all the work surfaces, except tapered couplings, before refitting these parts. - After refitting, make sure that all the components have been installed correctly and work properly. - Use only equipment with metric sizes for removal, service and reassembly operations. Metric bolts, nuts and screws are not interchangeable with coupling members using English measurements. Using unsuitable coupling members and tools may damage the vehicle. - When carrying out maintenance operations on the vehicle that involve the electrical system, make sure the electrical connections have been made properly, particularly the ground and battery connections. BV 350 Characteristics CHAR - 7

Vehicle identification Chassis number To read the chassis number, remove the port A in the front case. Engine number The engine number «B» is stamped near the rear left shock absorber lower support. Dimensions and mass Characteristics BV 350 CHAR - 8

WEIGHTS AND DIMENSIONS Specification Desc./Quantity Length 87.20 in (2,215 mm) Width 29.92 in (760 mm) Wheelbase 61.42 in (1,560 mm) Height 47.64 in (1,210 mm) Kerb weight 395 lb ± 17 lb (179 Kg ± 8 Kg) Maximum weight allowed 827 lb (375 Kg) Engine ENGINE SPECIFICATIONS Specification Desc./Quantity Type Single-cylinder, 4-stroke Engine capacity 20.18 in³ (330 cc) Bore x stroke 3.07 × 2.72 in (78 × 69 mm) Compression ratio 12.0±0.5 Engine idle speed 1700±100 rpm Timing system Four valves, single overhead camshaft, chain-driven. Valve clearance intake: 0.004 in (0.10 mm) exhaust: 0.006 in (0.15 mm) Max. power to the shaft 24.5 kW at 8250 rpm MAX. torque 23.82 lb ft (32.3 Nm) at 6,250 rpm Transmission With continuously variable transmission, torque server, V belt, centrifugal automatic clutch in oil bath. Final reduction gear Gear reduction unit in oil bath. Lubrication Engine lubrication with trochoidal pump (inside the crankcase), oil filter and pressure adjustment by-pass. Cooling Forced coolant circulation system. Electric Electric starter Ignition Electronic, inductive, high efficiency ignition, integrated with the injection system, with variable advance and separate H.V. coil. Ignition advance Three-dimensional map managed by control unit Fuel system IAWM3G electronic injection with 1.50 Ø (38 mm) diameter throttle body, electric fuel pump. Spark plug NGK CR7EKB Fuel Unleaded petrol 90 (M+R) /2 minimum octane Silencer Absorption-type exhaust silencer with a three-way catalytic converter and lambda probe to the exhaust. Emissions compliance EURO 3 Transmission TRANSMISSION Specification Desc./Quantity Transmission With continuously variable transmission, torque server, V belt, centrifugal automatic clutch in oil bath. Final reduction Gear reduction unit in oil bath. Capacities CAPACITY Specification Desc./Quantity Engine oil approx. 0.39 USgal (0.33 UKgal) (1.5 l) Transmission oil approx. 0.13 USgal (0.11 UKgal) (500 cc) Fuel tank capacity 3.43 ± 0.26 USgal (2.86 ± 0.22 UKgal) (13 ± 1 l) Cooling system fluid 0.38 USgal (0.46 gal) (1.75 l) BV 350 Characteristics CHAR - 9

Electrical system ELECTRICAL SYSTEM Specification Desc./Quantity Electric Electric starter Ignition Electronic, inductive, high efficiency ignition, integrated with the injection system, with variable advance and separate H.V. coil. Ignition advance Three-dimensional map managed by control unit Spark plug NGK CR7EKB Alternative spark plug - Battery 12V-12Ah Generator alternating current Frame and suspensions C HASSIS AND SUSPENSION Specification Desc./Quantity Chassis Tubular and steel sheets. Front suspension Hydraulic telescopic fork with Ø 1.38 (35-mm) stem. Rear suspension Two double-acting shock absorbers, adjustable to four posi- tions at preloading. Brakes BRAKES Specification Desc./Quantity Front brake Ø 11.81 (300 mm) disc brake with hydraulic control activated by handlebar right-side lever. Integral brake Ø 9.45 (240 mm) Rear disc brake with hydraulic control activated by handlebar right-side lever; the front disc is served by a pressure filler valve. Wheels and tyres WHEELS AND TYRES Specification Desc./Quantity Wheel rim type Light alloy wheel rims. Front wheel rim 3.00" x 16" Rear wheel rim 4.00"x14" Front tyre 110/70 - 16" M/C 52S Tubeless Rear tyre 150/70 - 14" M/C 66S Tubeless Front tyre pressure (with passenger) 31.9 psi (31.9 psi) (2.2 bar (2.2 bar)) Rear tyre pressure (with passenger) 34.8 psi (37.7 psi) (2.4 bar (2.6 bar)) N.B. CHECK AND ADJUST TYRE PRESSURE WITH TYRES AT AMBIENT TEMPERATURE. REGU- LATE PRESSURE ACCORDING TO THE WEIGHT OF BOTH RIDER AND ACCESSORIES Tightening Torques BODYWORK Name Torque in Nm Fixing screws closing the front headlamp cover (0.73÷1.25) lb ft (1÷1.7) Nm Characteristics BV 350 CHAR - 10

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Piaggio Beverly Sport Touring 350 Full Service & Repair Manual

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