MV AGUSTA BRUTALE 990 R 1090 RR Bike Workshop Repair Manual

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© 2010 The reproduction, even partial of this document is forbidden without prior written agreement of MV Agusta S.p.A. Part no. 8A00B3256 - Edition no. 2 Printed – July 2010 Downloaded from www.Manualslib.com manuals search engine

- 2 - Statement This manual, to be used by the MV Agusta authorised workshops has been realised with the purpose of assisting authorised personnel in maintenance and repairs operations of the motorcycle. The knowledge of technical data herein noted, determines the complete profes- sional training of the technician. With purpose of making the reading of this manual immediately comprehensible, the para- graphs have been aligned with detailed illustrations that highlight the argument dealt with. Useful advice To prevent any problems and to reach an excellent final result, MV Agusta recommends keeping to the following guidelines: - In the case of an eventual repair, evaluate the client’s impressions who states that there is an abnormal functioning of the motorcycle and to formulate the right questions to clarify the symptoms of the problem. - Clearly diagnose the cause of the abnormality. The basic fundamental theories can be absorbed by reading this manual that must necessarily be integrated to the personal experience and the participation of training courses that are periodically organised by MV Agusta. - Rationally plan the repair to avoid slack periods, e.g. the collection of spare parts, the preparation of tools and equipment, etc. - To reach the part to be repaired limiting the work to the essential operations. With regards to this, a valid help would be to consult this manual with regards to the sequences of removal demonstrated in this manual. Informative note MV Agusta S.p.A. is committed to a policy of continuous improvement of their products. For this reason, there could be slight differences between that which is written here and the motorcycle on which repairs and/or maintenance are about to be carried out. MV Agusta models are exported to many countries where different norms in relation to the highway code and homologation procedures are valid. Hoping that you will comprehend these problems, MV Agusta S.p.A. reserves the right to make modifications to its products and technical documentation at any moment and without prior announcement. Respect and defend the environment Everything that we do has repercussions on the entire planet and its resources. MV Agusta, wanting to protect the interest of the people, would like to make the client and the technicians of the technical assistance centres aware and to adopt modalities of use of the motorcycle and the disposure of its parts in full respect of the norms in force in terms of environmental pollution, disposal and the recycling of waste. Downloaded from www.Manualslib.com manuals search engine

Freni - 3 - A General Index GENERAL DESCRIPTION........................................................................................ MAINTENANCE ........................................................................................................ BODYWORK ............................................................................................................ AIR INTAKE INJECTION SYSTEM .......................................................................... ELECTRICAL SYSTEM ............................................................................................ SUSPENSION AND WHEELS .................................................................................. FRAME ...................................................................................................................... BRAKES .................................................................................................................... COOLING SYSTEM AND LUBRICATION SYSTEM................................................ SPECIAL TOOLS ...................................................................................................... TORQUE PRESSURES ............................................................................................ DIAGNOSTICS .......................................................................................................... ANALYTICAL INDEX ................................................................................................ Rev. 0 B Rev. 1 C Rev. 1 D Rev. 0 E Rev. 1 F Rev. 1 G Rev. 1 H Rev. 1 L Rev. 0 M Rev. 1 N Rev. 1 O Rev. 0 P Rev. 1 Downloaded from www.Manualslib.com manuals search engine

- 1 - General description A SECTION A Revision 0 Downloaded from www.Manualslib.com manuals search engine

- 2 - General description A SUMMAR Y HOW TO CONSULT THIS MANUAL .........................................................................................................PAGE 3 PURPOSE OF THE MANUAL ....................................................................................................................PAGE 3 GLOSSARY AND SYMBOLS .....................................................................................................................PAGE 4 RIGHT HAND AND LEFT HAND STANDARD ..........................................................................................PAGE 5 SAFETY .....................................................................................................................................................PAGE 6 WARNING ..................................................................................................................................................PAGE 8 INDEX..........................................................................................................................................................PAGE 8 OPERATIVE TECHNICAL SPECIFICATIONS ...........................................................................................PAGE 9 Downloaded from www.Manualslib.com manuals search engine

General description HOW T O CONSUL T THIS MANUAL Order of the subjects This manual is divided into chapters that deal with the sub-groups of the motorcycle. To quickly find the chapter required, the pages of each chapter are marked with a reference mark aligned to the relative item in the general index.. - 3 - A EXAMPLE Steering pin tightening Screw in the steering pin flange ring, without tightening. This operation must be done manually. Check that the steering base is at the end of its travel, to the right. Using the special tool tighten the ring (1) by rotating it 10° calculated approximately as one third of the movement between the two holes of the ring (2) of the steering head (see the figure). Specific tool N. 800091645 Display of the operations The operations of disassembly, assembly, removal and control are presented with the help of illustrations (designs and photographs). The illustrations contain symbols that indicate the procedure, special tools and other information. See the symbols lists for their significance. The procedures are described step after step. PURPOSE OF THE MANUAL Principally, this manual has been written for MV Agusta dealers and qualified mechanics. It is not possible to document all the knowledge necessary for a mechanic in a manual. Those who utilise it must have a basic knowledge of mechanical concepts and the inherent procedures in the techniques of repairing motorcycles. Without this knowledge, The maintenance and repair operations can render the motorcycle unsafe for use. Updates MV Agusta S.p.A. is committed to a policy of continuous updating of the models produced. The modifications and significant changes to the specifications and the procedures will be communicated to the official dealers and will appear in future editions of this manual. All information, instructions and technical data included in this manual are based upon information on the product updated at the moment of going to print. MV Agusta S.p.A. reserves the right to carry out changes at any moment without prior notice and without incurring any obligation. Downloaded from www.Manualslib.com manuals search engine

- 4 - General description A This signifies that the lack of or the incomplete observance of this advice can be gra- vely dangerous for your safety and for the safety of other persons. ATTENTION This signifies that the lack of observance of these instructions can bring the risk of damage to the motorcycle and the equipment. Supplies key information for the best fulfil- ment of the operation. N.B. Utilise a specific tool or equipment for the correct carrying out of the operation described. Tighten to the specified torque. Tolerance or limit of use. Utilise the tester. Use the recommended oil. Use the recommended grease. Use the recommended brake fluid Use the recommended suspension fluid. Use the recommended coolant. Use the recommended thread-locking fluid. Use the recommended sealant. Use the recommended sealant. Carry out accurate cleaning. Use new components. Substitute the component. Do not leave litter about. GLOSSAR Y AND SYMBOLS WARNING Downloaded from www.Manualslib.com manuals search engine

MV AGUSTA BRUTALE 990 R 1090 RR Bike Workshop Repair Manual

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