2004-2005 Moto Guzzi Nevada Classic 750 IE Service & Repair Manual

workshopmanual 00/2004-05 Nevada Classic 750 ie UK Cod. 32 92 01 64 UK Cod. 32 92 01 64

INTRODUCTION 0-1 NEVADA 750 i.e. INTRODUCTION 0

INTRODUCTION 0-2 NEVADA 750 i.e. SUMMARY 0.1. INTRODUCTION .............................................................................................................................................. 3 0.1.1. INTRODUCTION ....................................................................................................................................... 3 0.1.2. REFERENCE MANUALS .......................................................................................................................... 4 0.1.3. ABBREVIATIONS/SYMBOLS/CONVENTIONS ........................................................................................ 5

INTRODUCTION 0-3 NEVADA 750 i.e. 0.1. INTRODUCTION 0.1.1. INTRODUCTION - This manual provides the information required for normal servicing. - This publication is intended for use by Moto Guzzi dealerships and their qualified mechanics; many concepts have been omitted inasmuch as their inclusion would be superfluous for such an audience. Since complete mechanical explanations have not been included in this manual, the reader must be familiar with basic notions of mechanics, as well as with basic repair procedures. Without such familiarity, repairs and checks could be ineffective and even hazardous. Since the repair and vehicle check instructions are not exhaustive, special care must be taken to avoid damage and injury. To ensure maximum customer satisfaction with the vehicle, Moto Guzzi spa continuously improves its products and their documentation. The main technical modifications and changes in repair procedures are communicated to all Moto Guzzi dealerships and agencies worldwide. Such modifications will be entered in subsequent editions of the manual. In case of doubt regarding specific repairs or checks, contact the Moto Guzzi SERVICE DEPARTMENT; we will be pleased to provide all necessary information and assistance as well as keeping you updated on changes and modifications to the vehicle. Moto Guzzi s.p.a. reserves the right to make changes to its products at any time, barring any such changes as may alter the essential features of a product as specified in the relevant manual. All rights of storage using electronic means, reproduction and total or partial adaptation, whatever the means adopted, are reserved in all countries. The mention of third parties products is only made for information purposes, and constitutes no engagement. Moto Guzzi spa is not liable in any way for the performance or use of its products. For more details see (REFERENCE MANUALS) First edition: May 2004 Designed and printed by: DECA s.r.l. via Risorgimento, 23/1 - 48022 Lugo (RA) - Italy Tel. +39 - 0545 35235 Fax +39 - 0545 32844 E-mail: deca@decaweb.it www.decaweb.it On behalf of: Moto Guzzi s.p.a. via E.V. Parodi, 57- 23826 Mandello del Lario (Lecco) - Italy Tel. +39  (0)341 - 709111 Fax +39  (0)341 - 709220 www.motoguzzi.it www.servicemotoguzzi.com

INTRODUCTION 0-4 NEVADA 750 i.e. 0.1.2. REFERENCE MANUALS PARTS CATALOGUES guzzi part# (description) GU07500 OWNERS MANUALS guzzi part# (description) 32.90.00.60 32.90.00.61 32.90.00.62 CYCLE PARTS TECHNICAL MANUAL guzzi part# (description) 32.92.01.60 32.92.01.61 32.92.01.62 32.92.01.63 32.92.01.64 32.92.01.65 ENGINE TECHNICAL MANUAL guzzi part# (description) 32.92.02.10 32.92.02.11 32.92.02.12 32.92.02.13 32.92.02.14 32.92.02.15

INTRODUCTION 0-5 NEVADA 750 i.e. 0.1.3. ABBREVIATIONS/SYMBOLS/CONVENTIONS # = number < = less than > = greater than ≤ = less than or equal to ≥ = more than or equal to ~ = approximately ∞ = infinity C = degrees Celsius (centigrade) F = degrees Fahrenheit – = plus or minus AC = alternating current A = Ampere Ah = Ampere per hour API = American Petroleum Institute HV = high voltage AV/DC = Anti-Vibration Double Countershaft bar = pressure measurement (1 bar =100 kPa) DC. = Direct Current cc = cubic centimetres CO = carbon monoxide CPU = Central Processing Unit DIN = German industrial standards (Deutsche Industrie Norm) DOHC = Double Overhead Camshaft ECU = Electronic Control Unit rpm = revolutions per minute HC = unburnt hydrocarbons ISC = Idle Speed Control ISO = International Standardization Organization Kg = kilograms Kgm = kilogram metre (1 kgm =10 Nm) km = kilometres kph = kilometres per hour kΩ = kilo Ohm kPa = kiloPascal (1 kPa =0.01 bar) KS = clutch side (from the German "Kupplungseite") kW = kiloWatt l = litres LAP = racetrack lap LED = Light Emitting Diode LEFT SIDE = left side m/s = metres per second max = maximum mbar = millibar (1 mbar =0.1 kPa) mi = miles MIN = minimum MPH = miles per hour MS = flywheel side (from the German "Magnetoseite") MΩ = megaOhm N.A. = Not Available N.O.M.M. = Motor Octane Number N.O.R.M. = Research Octane Number Nm = Newton metre (1 Nm =0.1 kgm) Ω = ohm PICK-UP = pick-up BDC = Bottom Dead Centre TDC = Top Dead Centre PPC = Pneumatic Power Clutch RIGHT SIDE = right side SAE = Society of Automotive Engineers TEST = diagnostic check T.B.E.I. = crown-head Allen screw

INTRODUCTION 0-6 NEVADA 750 i.e. T.C.E.I. = cheese-head Allen screw T.E. = hexagonal head TP = flat head screw TSI = Twin Spark Ignition UPSIDE- DOWN = inverted fork V = Volt W = Watt  = Diameter

GENERAL INFORMATION 1-1 NEVADA 750 i.e. GENERAL INFORMATION 1

GENERAL INFORMATION 1-2 NEVADA 750 i.e. SUMMARY 0.1. STRUCTURE OF THE MANUAL..................................................................................................................... 3 0.1.1. CONVENTIONS USED IN THE MANUAL ............................................................................................. 3 0.1.2. SAFETY WARNINGS............................................................................................................................. 4 0.2. GENERAL RULES........................................................................................................................................... 5 0.2.1. BASIC SAFETY RULES......................................................................................................................... 5 0.3. DANGEROUS ELEMENTS ............................................................................................................................. 9 0.3.1. WARNINGS ........................................................................................................................................... 9 0.4. RUNNING-IN ................................................................................................................................................. 12 0.4.1. RUNNING-IN RECOMMENDATIONS.................................................................................................. 12 0.5. LOCATION OF SERIAL NUMBERS .............................................................................................................. 13 0.5.1. LOCATION OF SERIAL NUMBERS .................................................................................................... 13

GENERAL INFORMATION 1-3 NEVADA 750 i.e. 1.1. STRUCTURE OF THE MANUAL 1.1.1. CONVENTIONS USED IN THE MANUAL • This manual is divided in sections and subsections, each covering a set of the most significant components. Refer to the index of sections when consulting the manual. • Unless expressly specified otherwise, assemblies are reassembled by reversing the dismantling procedure. • The terms "right" and "left" are referred to the rider seated on the vehicle in the normal riding position. • Motorcycle operation and basic maintenance are covered in the «OWNER’S MANUAL». In this manual any variants are identified with these symbols: optional catalytic version - all versions MP national certification SF European certification (EURO 1 limits) VERSION: Italy Greece Malaysia United Kingdom Holland Chile Austria Switzerland Croatia Portugal Denmark Australia Finland Japan United States of America Belgium Singapore Brazil Germany Slovenia South Africa France Israel New Zealand Spain South Korea Canada

2004-2005 Moto Guzzi Nevada Classic 750 IE Service & Repair Manual

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