DOWNTOWN 300i
By KWANG YANG Motor Co., Ltd.
1st Edition, Jul 2009
All rights reserved. Any reproduction or
unauthorized use without the written
permission of KWANG YANG Motor Co., Ltd.
is expressly prohibited.
T300-LEA7-A2
DOWNTOWN 300i
PREFACE
This Service Manual describes the
technical features and servicing
procedures for the KYMCO
Downtown 300i.
Section 1 contains the precautions for
all operations stated in this manual.
Read them carefully before any
operation is started.
Section 2 is the removal/installation
procedures for the frame covers which
are subject to removal/installation
frequency during maintenance and
servicing operations.
Section 3 describes the inspection/
adjustment procedures, safety rules
and service information for each part,
starting from periodic maintenance.
Sections 5 to 12 give instructions for
disassembly, assembly and
adjustment of engine parts. Section 13
is the AFI system. Section 14 to 15 is
the removal/ installation of chassis.
Section 16 to 19 states the testing and
measuring methods of electrical
equipment.
Most sections start with an assembly
or system illustration and
troubleshooting for the section. The
subsequent pages give detailed
procedures for the section.
KWANG YANG MOTOR CO., LTD.
QUALITY TECHNOLOGY DEPT.
EDUCATION SECTION
TABLE OF CONTENTS
GENERAL INFORMATION 1
EXHAUST MUFFLER/FRAME
COVERS
2
INSPECTION/ADJUSTMENT 3
LUBRICATION SYSTEM 4
ENGINE REMOVAL/INSTALLATION 5
CYLINDER HEAD/VALVES 6
CYLINDER/PISTON 7
DRIVE AND DRIVEN PULLEYS/V-
BELT
8
FINAL REDUCTION 9
A.C. GENERATOR/STARTER
CLUTCH
10
CRANKCASE/CRANKSHAFT 11
COOLING SYSTEM 12
FUEL INJECTION SYSTEM
13
STEERING HANDLEBAR/FRONT
WHEEL/FRONT BRAKE/FRONT
SHOCK ABSORBER/FRONT FORK
14
REAR BRAKE/REAR FORK/REAR
WHEEL/REAR SHOCK ABSORBER`
15
BATTERY/CHARGING SYSTEM 16
IGNITION SYSTEM 17
STARTING SYSTEM 18
LIGHTS SWITCHES / FUEL PUMP 19
The information and contents
included in this manual may be
different from the motorcycle in case
specifications are changed.
CHASSIS
ELECTRICAL
EQUIPMENT
ENGINE
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Kymco Downtown 300i 300 i Scooter Service Repair Workshop Manual
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Description
Strip down your Kymco Downtown 300i and fix it yourself. This service repair manual covers the engine, transmission, chassis, brakes, electrical system, suspension, and fuel system. You get the exact procedures mechanics use, plus wiring diagrams and torque specs. Print what you need, work at your own pace, own the repair.
Buy once, download instantly. No subscriptions, no waiting. The manual works on any device, any time, anywhere. Start your repair today.
