60 SX / 65 SX
REPAIR MANUAL
ENGINE
KTM SPORTMOTORCYCLE AG
5230 Mattighofen
Austria
www.ktm.at
REPAIR
MANUAL
ENGINE
60 SX/65 SX
1 SERVICE-INFORMATIONS
2 GENERAL INFORMATION
3 REMOVING AND REFITTING ENGINE
4 DISASSEMBLING ENGINE
5 SERVICING INDIVIDUAL COMPONENTS
6 ASSEMBLING ENGINE
7 TROUBLE SHOOTING
8 TECHNICAL SPECIFICATIONS
9 PERIODIC MAINTENANCE SCHEDULE
10
11
12
13
14
15
16
Remove page (s) Replace by page (s) Insert page (s) after page
2-3 to 2-6 2-3d to 2-6d
3-4 3-4d
4-1 to 4-8 4-1d to 4-9d
5-2 to 5-7 5-2d to 5-7d
6-1 to 6-9 6-1d to 6-10d
7-1 7-1d
7-4 7-4d
8-1 to 8-13 8-1d to 8-12d
9-1 9-1d
9-6 9-6d to 9-8d
I MPORTANT I NFORMATION /U PDATING INSTRUCTIONS
To be able to continue using the existing loose-leaf repair instructions, simply print the following
pages and insert them in the existing repair instructions:
7, 9, 17-20, 25, 26, 29-38, 41-46, 51-61, 63, 67-81, 83, 89-91
KTM REPAIR MANUAL IN LOOSE-LEAF FORM
STORING THE REPAIR MANUAL IN THE BINDER
– Put the index into the binder.
– Put the front page of the repair manual (210x297 mm) into the transparent pocket provided for
this purpose on the outside of the binder.
– Put the spine label (170x45 mm) into the transparent pocket provided for this purpose on the
spine of the binder.
– Put the summary list of contents (150x297 mm) into the transparent pocket provided for this
purpose on the inside of the binder or insert this page on the beginning of the manual.
– Then insert the individual chapters of the manual between the sheets of the index according to
the page number printed in the right bottom corner of each page.
Example: page no. 3-5 3 = chapter 3 5 = page 5
All pages with a page number that begins with the digit 3, for example, must be put under the
index heading „Chapter 3“.
– Index sheets that have not been marked with a certain chapter are for your personal convenience. The
respective headings can be entered in the list of contents.
E XPLANATION - U PDATING
Edition 6/2002
This repair manual contains the following supplements:
3.205.46-E Repair Manual 60 SX / 65 SX
Basicversion Modelyear 1998 3/1998
3.205.75-E Updating of Rep.Manual 3.205.46-E
Modelyear 1999 5/1999
3.210.05-E Updating of Rep.Manual 3.205.46-E
Modelyear 2000/2001 2/2001
2000: from engine number B60 000 001
from engine number B65 000 001
2001: from engine number B65 100 001
3.210.36-E Updating of Rep.Manual 3.205.46-E
Modelyear 2002 11/2001
from engine number B65 200 001
3.210.66-E Updating of Rep.Manual 3.205.46-E
Modelyear 2003 6/2002
from engine number B65 300 001
Modification / Updating:
Special tools, technical details model 2003, ignition, measurements with PVA,
technical specification, periodic maintenance schedule
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1998-2008 KTM 60sx 65sx/xc 2-Strokes Service & Repair Manual
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Lifetime Access
Fast Download Speeds
Online & Offline Access
Access PDF Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
$31.99
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What's Included?
Lifetime Access
Fast Download Speeds
Online & Offline Access
Access PDF Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
Description
Get the comprehensive factory repair manual for 1998-2008 KTM 60 sx and 65 sx/xc two-stroke dirt bike motors. This manual covers complete tear down and rebuild, including pictures and part diagrams, torque specs, maintenance, troubleshooting, and more. Please note that it does not cover the bike chassis, focusing solely on the motor. With 99 pages, this manual features clickable chapters and is searchable, allowing you to easily find the information you need. There are no restrictions on printing, saving, etc.
