1998-2005 KTM 640 Duke Service & Repair Manual

400-660 LC4 REPARATURANLEITUNG MANUALE DI RIPARAZIONE MANUEL DE RÉPARATION MANUAL DE REPARACIÓN Art.Nr.: 3.206.024-E REPAIRMANUAL1998-2005

REPAIRMANUAL1998-2005 400-660 LC4 KTM Group Partner

1 SERVICE-INFORMATIONS 2 GENERAL INFORMATION 3 REMOVING AND REFITTING ENGINE 4 DISASSEMBLING THE ENGINE 5 SERVICING ON INDIVIDUAL COMPONENTS 6 ASSEMBLING THE ENGINE 7 ELECTRICAL 8 FUEL SYSTEM 9 TROUBLE SHOOTING 10 CHASSIS 11 TECHNICAL SPECIFICATIONS 12 PERIODIC MAINTENANCE SCHEDULE 13 WIRING DIAGRAMS 14 15 16

Remove page (s) Replace by page (s) Insert page (s) after page 2-13 2-13F 4-8 4-8F 5-7 5-7F 5-16 5-16F 5-23 5-23F 6-6 6-6F 6-8 to 6-9 6-8F to 6-9F 6-15 6-15F 6-19 6-19F 10-1 10-1F 10-3 10-3F 10-5 to 10-7 10-5F to 10-7F 10-9F 10-8 11-2 11-2F to 11-2Fb 11-67 to 11-69 11-67F to 11-77F 12-1Fb 12-1 12-38F to 12-47F 12-37 13-2F to 13-2Fd 13-1 13-63 to 13-64 13-63F to 13-134F I MPORTANT I NFORMATION /U PDATING INSTRUCTIONS To be able to continue using the existing loose-leaf repair instructions, simply print the following pages and insert them in the existing repair instructions: 1,3,7,9,28,49,65,74,81,93,95,96,102,106,225,228,230-232,234,237,238, 303-313,316,354-363,366-369,430-501 KTM REPAIR MANUAL IN LOOSE-LEAF FORM STORING THE REPAIR MANUAL IN THE BINDER – Put the index into the binder. – Put the front page of the repair manual (210x297 mm) into the transparent pocket provided for this purpose on the outside of the binder. – Put the spine label (170x45 mm) into the transparent pocket provided for this purpose on the spine of the binder. – Put the summary list of contents (150x297 mm) into the transparent pocket provided for this purpose on the inside of the binder or insert this page on the beginning of the manual. – Then insert the individual chapters of the manual between the sheets of the index according to the page number printed in the right bottom corner of each page. Example: page no. 3-5; 3 = chapter 3; 5 = page 5 All pages with a page number that begins with the digit 3, for example, must be put under the index heading „Chapter 3“. – Index sheets that have not been marked with a certain chapter are for your personal convenience. The respective headings can be entered in the list of contents.

Repair manual KTM LC4 Art.-Nr. 3.206.024 -E 3.205.49-E Repair Manual LC4 6/1998 Basic version 1998 model year (Engine number with first digit “8“) 3.205.73-E Update of Rep.Manual LC4 7/1999 Model year 1999 (Engine number with first digit “9“) 3.205.89-E Update of Rep.Manual LC4 9/2000 Model year 2000/2001 (Engine number with first digit “0“ and “1“) 3.210.30-E Update of Rep.Manual LC4 12/2001 Model year 2002 (Engine number with first digit “2“) 3.206.006-E Update of Rep.Manual LC4 4/2003 Model year 2003 (Engine number with first digit “3“) 3.206.014-E Update of Rep.Manual LC4 11/2003 Model year 2004 (Engine number with first digit “4“) 3.206.024-E Update of Rep.Manual LC4 03/2005 Model year 2005 (Engine number with first digit “5“) Modification / Update: technical details model 2005, special tools chassis, cutting and riveting the chain technical data, maintenance schedules and wiring diagrams for 2005 L EGENDE - U PDATE Stand: 03/2005

1998-2005 KTM 640 Duke Service & Repair Manual

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