2000-2006 KTM 520/525 Series OEM Service & Repair Manual
What's Included?
Lifetime Access
Fast Download Speeds
Online & Offline Access
Access PDF Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
Art.NR.: 3.206.033-E REPAIRMANUAL2000-2006 250 EXC RACING 400/450 SX,MXC,XC,EXC,SMR,SXS RACING 520/525 SX,MXC,XC,EXC,SMR RACING 540 SXS, 560 SMR, 610 CRATE REPARATURANLEITUNG MANUALE DI RIPARAZIONE MANUEL DE RÉPARATION MANUAL DE REPARACIÓN
REPAIRMANUAL2000-2006 250 EXC RACING 400/450 SX,MXC,XC,EXC,SMR,SXS RACING 520/525 SX,MXC,XC,EXC,SMR RACING 540 SXS, 560 SMR, 610 CRATE KTM Group Partner
1 SERVICE-INFORMATIONS 2 GENERAL INFORMATION 3 REMOVING AND REFITTING THE ENGINE 4 DISASSEMBLING THE ENGINE 5 SERVICING INDIVIDUAL COMPONENTS 6 ASSEMBLING THE ENGINE 7 ELECTRICAL 8 FUEL SYSTEM 9 TROUBLE SHOOTING 10 TECHNICAL SPECIFICATIONS 11 PERIODIC MAINTENANCE SCHEDULE 12 WIRING DIAGRAMS 13 14 15 16
Repair manual KTM 250-610 Racing Art.-Nr. 3.206.033-E IMPORTANT INFORMATION/UPDATING INSTRUCTIONS To be able to continue using the existing loose-leaf repair instructions, simply print the following pages and insert them in the existing repair instructions: 1,3,7,9,13,15,19,20,22-25,29-33,35,38-46,48,49,50,56,57,61,62,64,66,67,72-74,81, 84-90,92-95,107,129-133,135,143,146,151,152,158,160-169,171,189-193,210-222 Remove page (s) Replace by page (s) Insert page (s) after page 2-1 2-1 2-4 to 2-5 2-4 to 2-5 2-7 to 2-9 2-7 to 2-10 3-2 to 3-6 3-2 to 3-6 4-1 4-1 4-3 to 4-11 4-3 to 4-11 4-13 4-13 5-1 5-1 5-7 to 5-8 5-7 to 5-8 5-12 to 5-13 5-12 to 5-13 5-15 5-15 5-17 to 5-18 5-17 to 5-18 5-23 to 5-25 5-23 to 5-25 6-4 6-4 6-7 to 6-13 6-7 to 6-13 6-15 to 6-17 6-15 to 6-17 7-1 7-1 8-1 8-1 9-1 to 9-3 9-1 to 9-3 10-1 to 10-2 10-1 to 10-2 10-9 10-9 10-12 10-12 10-17 to 10-18 10-17 to 10-18 10-24 10-24 10-26 to 10-29 10-26 to 10-35 11-1 11-1 11-19 to 11-22 11-18 12-1 12-1 12-17 to 12-20 12-17 to 12-29 KTM REPAIR MANUAL IN LOOSE-LEAF FORM STORING THE REPAIR MANUAL IN THE BINDER – Put the index into the binder. – Put the front page of the repair manual (210x297 mm) into the transparent pocket provided for this purpose on the outside of the binder. – Put the spine label (170x45 mm) into the transparent pocket provided for this purpose on the spine of the binder. – Put the summary list of contents (150x297 mm) into the transparent pocket provided for this purpose on the inside of the binder or insert this page at the beginning of the manual. – Then insert the individual chapters of the manual between the sheets of the index according to the page number printed in the right bottom corner of each page. Example: page no. 3-5 3 = chapter 3 5 = page 5 For example: All pages with a page number that begins with the digit 3, must be put under the index heading “Chapter 3“. – Index sheets that have not been marked with a certain chapter are for your personal convenience. The respective headings can be entered in the list of contents.
Repair manual KTM 250-610 Racing Art.-Nr. 3.206.033-E E XPLANATION - U PDATING Edition 02/2006 3.205.85-E Repair Manual 400/520 SX,MXC,EXC RACING 2/2000 Basic version Model year 2000 (Engine number with first digit "0") 3.210.01-E Update of Rep.Manual 3.205.85-E 1/2001 Model year 2001 (Engine number with first digit "1") 3.210.44-E Update of Rep.Manual 3.205.85-E 2/2002 Model year 2002 (Engine number with first digit "2") 3.206.007-E Update of Rep.Manual 3.205.85-E 1/2003 Model year 2003 (Engine number with first digit "3") 3.206.013-E Update of Rep.Manual 3.205.85-E 9/2003 Model year 2004 (Engine number with first digit "4") 3.206.023-E Update of Rep.Manual 3.205.85-E 7/2004 Model year 2005 (Engine number with first digit "5") 3.206.033-E Update of Rep.Manual 3.205.85-E 2/2006 Model year 2006 (Engine number with first digit "6") Modification / Updating: Technical Details Model 2006, Changing the brake fluid, Technical Specifications, tightening torques, Periodic Maintenance Schedule
2000-2006 KTM 520/525 Series Service & Repair Manual is a comprehensive guide covering the following models:
520 SX
520 MXC
520 XC
520 EXC
520 SMR
525 SX
525 MXC
525 XC
525 EXC
525 SMR
This motorcycle repair manual provides detailed troubleshooting and replacement procedures recommended by the manufacturer. It includes step-by-step instructions, clear images, and exploded-view illustrations, making it valuable for both professional mechanics and DIY enthusiasts.
Regular maintenance is essential for the durability of your motorcycle. Over time, certain parts will wear out and require replacement. This manual equips you with the necessary manufacturer-recommended troubleshooting charts and replacement procedures, enabling you to save on repairs, enhance your bike’s reliability, and minimize visits to the repair shop.
Please note: This is not a generic repair manual but the official guide used by professional technicians. It contains comprehensive troubleshooting and replacement procedures, eliminating the need to search through numerous pages. The digital format allows for easy accessibility, searchability, and portability. Additionally, it is printable and compatible with various electronic devices, including PC, Mac, smartphones, and tablets, requiring only Adobe Reader.
Recently Viewed
5,521,897Happy Clients
2,594,462eManuals
1,120,453Trusted Sellers
15Years in Business
Price:
Actual Price:
2000-2006 KTM 520/525 Series OEM Service & Repair Manual
Lifetime Access
