2012-2015 Honda NC700/NC750 Service & Repair Manual

HOW TO USE THIS MANUAL How To Use This Manual This manual describes the service procedures for the NC?OOX/XNXD/SA-C, NC700X/XD-E, NC750XNSA-E. Sections 1, 2 and 3 apply to the whole motorcycle. Section 2 illustrates procedures for removal/installation of components that may be required to perform service described in the following sections. Section 4 through 22 describe parts of the motorcycle, grouped according to location. If you are not familiar with this motorcycle, read Technical Feature in Section 1. Follow the Maintenance Schedule (Section 3) recommendations to ensure that the motorcycle is in peak operating condition and the emission levels are within the standards set by the U.S. Environmental Protection Agency (EPA) and California Air Resources Board (CARB) and Environment Canada. Performing the first scheduled maintenance is very important. It compensates for the initial wear that occurs during the break-in period . Find the section you want on this page, then turn to the table of contents on the first page of the section. Most sections start with an assembly or system illustration, service information and troubleshooting for the section. The subsequent pages give detailed procedure. Refer to the troubleshooting in each section according to the malfunction or symptom. In case of an engine trouble, refer to PGM-FI section troubleshooting first. Your safety, and the safety of others, is very important. To help you make informed decisions we have provided safety messages and other information throughout this manual. Of course, it is not practical or possible to warn you about all the hazards associated with servicing this vehicle. You must use your own good judgement. ' You will find important safety information in a variety of forms including: • Safety Labels - on the vehicle • Safety Messages - preceded by a safety alert symbol a~ and one of three signal words, DANGER, WARNING, or CAUTION. These signal words mean: f1i 1 f#[tj§;i You WILL be KILLED or SERIOUSLY HURT if you don't follow instructions. rrW4j;@i(il You CAN be KILLED or SERIOUSLY HURT if you don't follow instructions. f11ft;11jj[t}@ You CAN be HURT if you don't follow instructions. • Instructions - how to service this vehicle correctly and safely. As you read this manual, you will find information that is preceded by a CWilID symbol. The purpose of this message is to help prevent damage to your vehicle, other property, or the environment.

HOW TO USE THIS MANUAL SYMBOLS The symbols used throughout this manual show specific service procedures. If supplementary information is required pertaining to these symbols, it would be explained specifically in the text without the use of the symbols. ~ s Replace the part(s) with new one(s) before assembly. , Use the recommended engine oil, unless otherwise specified. 71 Use molybdenum oil solution (mixture of the engine oil and molybdenum grease in a ratio of 1:1 ). -~ Use multi-purpose grease (lithium based multi-purpose grease NLGI #2 or equivalent). Use molybdenum disulfide grease (containing more than 3% molybdenum disulfide, NLGI #2 or equivalent). ,. Example: . Molykote® BR-2 plus manufactured by Dow Corning U.S.A. . Multi-purpose M-2 manufactured by Mitsubishi Oil, Japan Use molybdenum disulfide paste (containing more than 40% molybdenum disulfide, NLGI #2 or equivalent). Example: ~ . Molykote® G-n Paste manufactured by Dow Corning U.S.A. . Honda Moly 60 (U.S.A. only) . Rocol ASP manufactured by Rocol Limited, U.K. . Rocol Paste manufactured by Sumico Lubricant, Japan ~ Use silicone grease. cw Apply locking agent. Use a medium strength locking agent unless otherwise specified. .;1~ Apply sealant. I Use DOT 4 brake fluid. Use the recommended brake fluid unless otherwise specified. I Use fork or suspension fluid. / I \

CONTENTS GENERAL INFORMATION FRAME/BODY PANELS/EXHAUST SYSTEM MAINTENANCE PGM-FI SYSTEM IGNITION SYSTEM ~ t========================================= <t ELECTRIC STARTER u t========================================= ct: FUEL SYSTEM ~ t========================================= w COOLING SYSTEM ~ t========================================= ~ LUBRICATION SYSTEM ~ t========================================= ""'" CYLINDER HEADNALVES ~ t========================================= ~ CLUTCH/GEARSHIFT LINKAGE (X/XA/SA) ~ DUAL CLUTCH TRANSMISSION (OCT) (XO) ~ t==A=L=T=E=R=N=A=T=O=R=/S=T=A=R=T=E=R=C=L=U=T=C=H================= ~ ~======================================= z CRANKCASE/TRANSMISSION/BALANCER w CRANKSHAFT/PISTON/CYLINDER ENGINE REMOVAL/INSTALLATION FRONT WHEEL/SUSPENSION/STEERING 00 ~======================================= oo REAR WHEEL/SUSPENSION 00 t========================================= ~ HYDRAULIC BRAKE u t========================================= ANTI-LOCK BRAKE SYSTEM (ABS) (XA/XD/SA) ~ BATTERY/CHARGING SYSTEM WU!========================================= :!! - ~ ~ LIGHTS/METERS/SWITCHES LL W u:j WIRING DIAGRAM INDEX

1. GENERAL INFORMATION • SERVICE RULES .......................................... 1-2 LUBRICATION & SEAL POINTS ............... 1-24 MODEL IDENTIFICATION ............................ 1.3 CABLE & HARNESS ROUTING ................. 1-26 SPECIFICATIONS ......................................... 1-6 EMISSION CONTROL SYSTEMS ............ 1-103 TORQUE VALUES ...................................... 1-16 TECHNICAL FEATURES .......................... 1-105 1-1

GENERAL INFORMATION SERVICE RULES 1. Use Honda Genuine or Honda-recommended parts and lubricants or their equivalents. Parts that don't meet Honda's design specifications may cause damage to the motorcycle. 2. Use the special tools designed for this product to avoid damage and incorrect assembly. 3. Use only metric tools when servicing the motorcycle. Metric bolts, nuts and screws are not interchangeable with English fasteners. 4. Install new gaskets, 0-rings, cotter pins, and lock plates when reassembling . 5. When tightening bolts or nuts, begin with the larger diameter or inner bolt first. Then tighten to the specified torque diagonally in incremental steps unless a particular sequence is specified. 6. Clean parts in cleaning solvent upon disassembly. Lubricate any sliding surfaces before reassembly. 7. After reassembly, check all parts for proper installation and operation. 8. Route all electrical wires as show in the Cable and Harness Routing (page 1-26 ). 9. Do not bend or twist control cables. Damaged control cables will not operate smoothly and may stick or bind. ABBREVIATION Throughout this manual, the following abbreviations are used to identify the respective parts or systems. Abbrev. term Full term ABS Anti-lock Brake System CKP sensor Crankshaft Position sensor OCT Dual Clutch Transmission DLC Data Link Connector OTC Diagnostic Trouble Code ECM Engine Control Module ECT sensor Engine Coolant Temperature sensor EE PROM Electrically Erasable Programmable Read Only Memory EOP sensor Engine Oil Pressure sensor EOP switch Engine Oil Pressure switch EOT sensor Engine Oil Temperature sensor EVAP Evaporative Emission IACV Idle Air Control Valve IAT sensor Intake Air Temperature sensor MAP sensor Manifold Absolute Pressure sensor MCS Motorcycle Communication System MIL Malfunction Indicator Lamp 0 2 sensor Oxygen sensor PCM Power Control Module PGM-FI Programmed Fuel Injection SCS service connector Service Check Short service connector TP sensor Throttle Position sensor TR sensor Transmission Range Sensor VS sensor Vehicle Speed sensor DESTINATION CODE Throughout this manual, the following codes are used to identify individual types for each region . DESTINATION CODE REGION A 49 state AC 50 state (meets California) CM Canada 1-2

MODEL IDENTIFICATION '12- '13 MODEL NC?OOXD shown: This manual covers following types: TYPE NC700X (AC type) EVAP 0 Standard brake 0 ABS - OCT - Be sure to refer to the procedure for the appropriate version. AFTER '13 MODEL NC?OOXD shown: This manual covers following types: GENERAL INFORMATION NC?OOSA shown: NC700X NC700S NC700XA NC700XD NC700SA (CM type) (AC type) (CM type) - 0 - - - - 0 0 0 - 0 - NC750SA shown : NC700X NC750X NC750S TYPE NC700X NC700X NC700XD NC700XD NC750XA NC750SA (A type) (AC type) (A type) (AC type) (CM type) (CM type) EVAP - 0 - 0 - - Standard brake 0 0 - - - - ABS - - 0 0 0 0 OCT - - 0 0 - - Be sure to refer to the procedure for the appropriate version. 1-3

GENERAL INFORMATION SERIAL NUMBERS The Vehicle Identification Number (V.1.N) [1] is stamped on the right side of the steering head. The engine serial number [1] is stamped on the lower right side of the crankcase. The throttle body identification number [1] is stamped on the lower left side of the throttle body as shown. LABELS The color label [1] is attached on the right side of the rear frame. When ordering color-coded parts, always specify the designated color code. [ 1 1 1-4 [1) [1) [1)

GENERAL INFORMATION The safety certification label [1] is located on the left side of the frame. [1) The Emission Control Information Label [1] is located on the rear frame. [1) (CM type only) [1) 1-5

2012-2015 Honda NC700/NC750 Service & Repair Manual

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