1976-1991 Honda PA50 Hobbit Camino Moped Service & Repair Manual

. ' . ' .. .. ... . . . . // " ,· ... .. . . ., . .,... . :. . .. NO. ·HM 1051 1983 SHOP MANUAL PASO , .. · , PASO

r--~-~---IMPORTANT SAFETY NOTICE-~------, - /ndiciltes a strong possib;Jity of -..-~ ptlnoMI injury or /osJ of lit. if instructions 11rr not fo/lowtld. §no~ Indicates a po#;bilirv of personal injury or~~quip~t d11m.g~~ if in1troctiotU .,. 11 ot follo'Mid. NOTE: Gives h~tlpful information. Detailed detcriptiotu of 5tandard worltJtloP procedures. yfety orinciple$ and service operetions are not included. It ii important to note that this menual contains .JO~ warni~ and autions against $CU!"Ie ~ific terviu methods which could caust PERSONAL INJURY to ~ervice pertonntl or could damage a vehicle or rendtr it unsafe. Please understand th~t those warnings could not covtr all conceivable wa~ in which service, whethtr 01 not fecommended by Honda might be done or of the ponible ~tardous consequtl"'<:al of tach conceiv.tlle way, nor could Honda irwestipte all such way$. Anyone USir\9 servea PI"Ocedurts or tools, wn.thiH' or not recom· mended by 'Honda must ,.tidy h;~lf thoroughly tt\lt ntitller personal uf~ nor vthicte safety will be jeopardized bv t~ urvice methOd or took ~electld.

TABLE OF CONTENTS 1. Specifications . . . . . . . . . • . . .. .. . . . .. . . . 1 2- Technical features . . . . . . . . . . . . • . . . . . . . 2 3. Service procedures . . . . . . . . . . . . . . . . . . . 3 4. Inspection I Adjustment . . . . . . . . . • • • • • . 3Q ENGINE 5. Engine removal/Installation . . . . . . . . . . . . 43 6. Cylinder head/cylinder piston . . . . . . . . . . 45 7. A. C. generator . . . . . . . . . . . . . . . . . . . . . . . . 52 8. Drive pulley/clutch/Driven pulley . . . . . . . . 55 9. Crankshaft/crankcase . . . . . . . . . . . . . . . . . 63 10. Carburetor/Air cleaner. .. .... . . . . . . . . . . 67 FRAME 11. HandlebarJFront suspension/Front wheel 72 12. Rear Wheel . . . . . . . . .. .. .. .. .. . .. .. .. .. 78 13. Final Reduction . . • • • . . . . . . . . . . . . . . . . . . 82. 14. Fuel tankJRear shock abSQrber . . . . . . . . . 85 15 . Electrical . . . . . . . . .. . .. .. . .. .. . .. . . .. . • 87 16. Wiring ... .. .. ... . ... ....... .. ...•...• 89-92

1. SPECIRCA110NS :~ ·- ~ - he-i-gn-.----+----~:- :-....... ----+----m .. s __________ , ___ :: --_· ---- · ~----- Overall length 1650 1650 I 1650 1650 Overall width 640 !20 1 715 620 Wheel base 1055 1055 1055 1055 Gmund clearance 100 100 100 tOO ::A::g~~·-····-····-···--l·-----·54 - k~-------l- ~--~~-·8-kg--------':f-- ... 59.7 kg __ B _ a _ c- k-~Bone - 4~-~-~~-- -- f. suspension travel l Telescopic R suspension travel Swi ng unit F. tire size - 1 • 2.00 • 2.25- 17 - 2PR R. tire size 2.00 • 2.25 - 17 - 2PR Fuel capacity j l 3 I fuel reserve 0.6 I caster angle 86" so· Trail 55 mm r--------- · -- -- - -- -- - ---.. ---~------.... , .. _ _ _____ .. _ ______ , __ , _______ . ____ .. ____ ..... .. _., _ ENGINE Bore and stroke Displacement Compression ratio Carburator Max. power Max. torque Fuel Idling speed Air cooled 2 stroke 40.0 X 39.6 49 cc 6.7 : 1 {40- 45 km/h) 7,0 : 1 (NL - 25 km/h) <1i 12 1,69 Kw/5500 (45 km/h} 1,32 Kw/ 5000 (40 km/h} 1,10 Kw / 3800 (NL- 25 km/ h) 3.72 Nmf3500 (45 km/h) 3, 60 Nm/2400 (NL) 3,30 Nm/3000 (40 km/h) 3, 05 Nm/3000 (25 k.mlh) Mixed fuelfoU l/25 • 40 - 45 km/h 1fSO • NL - 25 km/h 1500RPM ________ ,, ..................... ._ ______ ____ .... __ ____ , _________ , ___ .. ...... -.. -· ... ... ...... , .. , ...... _, - --"""--- --"'"" _ _____ ___ .. ____ .. ___ , ___ ""'"'" DRIVE TRAIN Clutch Transmission Transmission ratio Fina~ ratio ELECTRI CAl Battery Generator Tai!lstop Turn si gnal Drive belt Autom. centril . dry type Variable pulley or fWJd transmission 1.80 ~ 0. 98 (45 km/h) [ 1.80 - 1.12 {40 kmlhl 1 g~ 9 =: ~ :~~ 1 [~I)kmlh) ! 1. 129- for fixed transmission I 12. 462 ------------- ...... .., . ...... __________ ---~----·--·--F-,;~heel rn- ~ - g- ne _ t_o ___ __ __ 1 6 V - 0.8 AK i 6 V • 6 W France I 6 v- 18 w UK ! 6 V - 1 5 W other i 44 W/4 800 ~ 6 v- 4/ 5 w j 6 V - 21 W Ge rmany I 6 V - 10 W other 1-- ----- - -- - - - -- ----·- - --- -·- - - --.. ---·-i- · -·----- - --- ... . ,_ , _ ____ _ ! Fro nt : 2.00·2.50 kwcm 2 Tire p ressure I Rear ; 2. 00-2.50 kgtcm2 ' I I I I I

HOND~ PASO 2. TECHNICAL FEAlURES HONDA v .. MA'TlC Crankshaft ( 1 ) Drive pulley (6) ·······-~----··-·······--·-·········----········---·· V-8 elt (5)

~HONDA: ~PASO 3. SERVICE PROCEDURES 1. Service data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2. Torque spec ifi cations .. .. .. .. .. . . . . . .. .. .. .. .. . . .. . . 5 3. Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 4. Lubficati on . . . . . .. . .. . .. . .. . .. .. . .. .. . .. . .. . .. .. .. .. 7 5. Wiring diagram .. . .. .. .. . . .. . . .. . . . . .. . .. .. . .. . . . . . . 8-28 6. Trouble shooting .. .. . .. .. . . . . . . . . .. .. .. .. .. .. . .. . .. . 29-34 7. Maintenance schedule... . ........... ... ... . ... .. .. .. 35

1. Set"'ice data (Engine) (Frame) Item ! i Unit : mm ! AsseMbly Standard Repair Limit jPage ····· · ·· ···· ····-------·· ·-------- -- ·----~ ... ·······-------- ----~---···· ···· ····· ··· . ..... __ _ Fronl wheel axle bend i O. OS maK (0.002) 0. t (0.004) ! - -F~~;~-~~d rear ~;;~~~.!:~:~=-~---~~~=-~~ .. -- ....... .. 1' -~:?.:80.2 ... ..... ~~- ~5.§~~2:571 1 ... ~~:?.-. :~~:.T~~i: fi~~ i 3 .5 {0.!38) ! 20 (0079) h 46 ........... + ..... .............. ......... .. ---.. ·· ..... ---+-- .............. - --............... ! ........... .. ! 1 0 max {0 039) ! 2.0 (0.079) ~ t 46 Ffon1 and rear brake lining thicknesses Front wheel runout

HONDA:~ PASO~ 2. Torque specifications (Engine) Ref. Nc Tightening point _ ______ , .. ..___, ___ _.. .... ..,.,_, 1 Cylinder head hold-down 2 AC. flywheel generator attaching nut 3 Drive pulley attaching nut 4 Driven pulley attaching nut 5 i Intake pipe attaching nuts 6 l Nut special 27 mm \ 7 Nut special 20 mm i 8 i Engine Hanger Bolt (Frame) Q I Thread dia ty i mm I ····-~·~··- 4 I 6 1 j 10 1 I 10 I 1 I 8 I 4 I 6 I 1 27 1 20 1 10 I Thffi~ ~~ Ref.Nci Tighteni ng point Qty 1 1 mm 1 Torque l Page kg -em (lbs- ft) l - .... .. (5.8-8:; ·)- 1' 90-120 88 300- 400 (21 .7-289) 1 100 300-400 (21 .7·28.9) I 108 200-250 (14.5-18 .1} i 108 80-120 (5.8-8.7 ! - I 28Q-350 (20.3-25.3) . - 500 (36.0) - 590-650 {42.6·47.0} 82 Torque I Page -- ---4- -- ______ .,._ ··-......." _., _, ____ ______________ ____ _ ;- -+- - · -·-----·--·1 kg-em (lbs-tt) l .......... .... ...... --+----·-·""· -- 1 • 1 ! Suspension bar Cap Nut 2 10 i \ 2 i Steering stem nul 1 22 1 3 J Steering top bri dge bolls 2 10 ! I 400-500 (28.9-36. 1) I 250-350 ( 18 .1-25.3} 300-400 (21. 7- 28. 9) 4 ~~.: St eering holder bolts 4 6 I 90-120 5 Front wheel axle nuts 2 11 300-400 6 Free wheel guide 1 14 400-600 7 ! Rear shock <Jbsorbe r bolts 4 i 8 I 300-400 (6.5-8.7) (21.7-28.9) (289 -43.4) (21.7-26.9) Standard torque specifications Type Torque kg-em (lbs-ft) .. - --·-r--- .. .... ......... ·- -- - 5mm bol ts 40- 70 (2.9 -5.1) 6mm screws 80- 12 0 (58-8.7) 6mm bolls 80- 120 (5. 8-8.7) 8mm bolts 200-250 (14 .. 5-18.1) 10mm bolts 300-400 (217-28.9) 14 mm nut 600-800 (43.4-57. 8)

. HONDA: PASO 3. Special tools N• Toot parts no Description -· -- -1--------- - - ·--- ---- ·- ~--·--·-· ____ ...,_ ___ _ --·--- 1 07902-1480000 Holder, drive pulley ~--·-~---·-·--- - ----- - -- - - --- ---·- ---- --------- ----- 2 07916-1480001 Wrench. lock nut 36 x 46 !--- - +- --- --- - ·-· --- --- ...... ... 1- -·------ ----- -- · -- -· 3 07925-0010001 Holder. flywheel !-- -- -+--- --· - --- ·· ----- .. · ----- __ ___ ... __ __ __ ,_ _ _ _______ ___ _ 4 07933-1480000 Puller. drive pulley 1------ ·-- - - - - · ----·- -·- · --· 1-- .. - -- -------- .. ----.... ,_ ... .. 5 07935-1480000 Puller. case f----f-- --- - --·-- -·- - ----- ------ -- - 6 07965-1480001 Assembly tool. sesl & case t--7-+-- --- o - 7_9 _34 ___ 1_4-,- soo _ oo __ ··c~~-P-ul- le·; ~-----~-- .. _ __ _ ~--+------------~-- 8 07797-0010400 Case. special Tools ~--+------------.. ···----- - --- · --------· --- ---- ---------- 9 07933-1480100 Pul ler pulley - -- ---+------ -·-- ---.. -- -------- 10 07960-1480100 Assy. driven pulley 1---+------- - --·------- - -- --·- ----------- --·- .. ·-------- -.. --- -- -.. 11 07900-1 480002 Tc-ol Set Common tools No Tool parts no Descript ion ···- ·- r-·-· · --· ! 07959-3200000 Rear shocK disa ssembly t ool ···+··· ·· ····· ··-- -- -·-· ···---- --- ------· 2 ! 07401 -0010000 ·t -· Float level gauge - ·--- -- · --·--···------ ·-· ··-··-- ·-·-. 3 ! 07902-2000000 Pin. spanner wrench ......

4. lubrication .ENGINE Point of lubrication lubricant -~··-~·~· ··- !--- --- -·-· · ----· ---· --..... .. -.. . - 1 Crankcase rotating or sliding surfaces Use Honda oil or equivalent -· · ---.. - 2 Cylinder rotat ing or sliding suriaces Use Honda oil or equivalent --- -· -- -- - ---- -- · 3 Oil felt Engine oil (ullra oil) - .. ·- - 4 Weight rol lers of movable drive face Grease 5 Driven pulley spring Grease e FRAME Grip pipe (1) Steering head (2) Front fork (3) Speedometer just seal steel ball distance collar (4) Main stand pivot bolt (5) Chain (7) Final reduc tion gear oil SAE 90 - 75 cc (6)

1976-1991 Honda PA50 Hobbit Camino Moped Service & Repair Manual

You're Reading a Preview

Recently Viewed