2006-2008 Honda CBF1000 CBF1000A Service & Repair Manual
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25-1
25
25. INDEX
A
ABS CONNECTOR LOCATIONS ·······························17-5
ABS INDICATOR CIRCUIT TROUBLESHOOTING··17-22
ABS MODULATOR ··················································17-27
ABS PROBLEM CODE INDEX ·································17-11
ABS SYSTEM DIAGRAM ··········································17-3
ABS SYSTEM LOCATION ·········································17-2
ABS TROUBLESHOOTING······································17-12
ABS TROUBLESHOOTING INFORMATION·············17-7
AIR CLEANER·······························································4-7
AIR CLEANER HOUSING ··········································6-60
ALTERNATOR CHARGING COIL ······························18-8
ALTERNATOR COVER···············································11-4
B
BALANCER·······························································13-28
BANK ANGLE SENSOR·············································6-79
BATTERY····································································18-6
BATTERY/CHARGING SYSTEM
SPECIFICATIONS·······················································1-11
BRAKE FLUID·····························································4-25
BRAKE FLUID REPLACEMENT/
AIR BLEEDING (CBF1000) ·······································16-13
BRAKE FLUID REPLACEMENT/
AIR BLEEDING (CBF1000A) ······································16-7
BRAKE LIGHT SWITCH
LIGHTS/METERS/SWITCHES ·····························21-23
MAINTENANCE·····················································4-28
BRAKE PAD WEAR ····················································4-26
BRAKE PAD/DISC ····················································16-15
BRAKE SYSTEM ························································4-27
C
CABLE & HARNESS ROUTING·································1-23
CAMSHAFT INSTALLATION·····································9-25
CAMSHAFT POSITION DETECTION WITH
MAP SENSOR ······························································2-4
CAMSHAFT REMOVAL ···············································9-8
CHARGING SYSTEM INSPECTION ··························18-7
CKP SENSOR ·····························································19-7
CLUTCH····································································10-17
CLUTCH FLUID ··························································4-29
CLUTCH FLUID DRAINING ·······································10-6
CLUTCH FLUID FILLING/BLEEDING·························10-6
CLUTCH FLUID REPLACEMENT/AIR BLEEDING·····10-6
CLUTCH MASTER CYLINDER···································10-8
CLUTCH SLAVE CYLINDER ····································10-13
CLUTCH SWITCH·····················································21-23
CLUTCH SYSTEM······················································4-28
CLUTCH/STARTER CLUTCH SPECIFICATIONS·········1-8
COMBINATION METER···········································21-11
COMPONENT LOCATION
ALTERNATOR ·······················································11-2
CLUTCH/STARTER CLUTCH/
GEARSHIFT LINKAGE···········································10-2
CRANKCASE/CRANKSHAFT/BALANCER/
PISTON/CYLINDER ···············································13-2
CYLINDER HEAD/VALVES······································9-2
ENGINE REMOVAL/INSTALLATION······················8-2
FUEL SYSTEM (PGM-FI)·········································6-2
TRANSMISSION/GEARSHIFT LINKAGE ·············12-2
COOLANT REPLACEMENT ·········································7-6
COOLANT TEMPERATURE INDICATOR/
ECT SENSOR ···························································21-16
COOLING SYSTEM····················································4-19
COOLING SYSTEM SPECIFICATIONS ·······················1-7
CRANKCASE ASSEMBLY ·······································13-22
CRANKCASE BEARING REPLACEMENT ···············13-21
CRANKCASE BREATHER ············································4-7
CRANKCASE SEPARATION······································13-5
CRANKCASE/CRANKSHAFT/BALANCER/
PISTON/CYLINDER SPECIFICATIONS························1-9
CRANKPIN BEARING ··············································13-12
CRANKSHAFT····························································13-7
CYLINDER COMPRESSION TEST ······························ 9-6
CYLINDER HEAD ASSEMBLY ·································· 9-21
CYLINDER HEAD COVER ASSEMBLY····················· 9-30
CYLINDER HEAD COVER DISASSEMBLY················· 9-7
CYLINDER HEAD COVER INSTALLATION ·············· 9-31
CYLINDER HEAD COVER REMOVAL························· 9-6
CYLINDER HEAD DISASSEMBLY ···························· 9-13
CYLINDER HEAD INSPECTION ································ 9-15
CYLINDER HEAD INSTALLATION···························· 9-23
CYLINDER HEAD REMOVAL ···································· 9-12
CYLINDER HEAD/VALVES SPECIFICATIONS············ 1-8
D
DIAGNOSTIC CODE INDICATION···························· 22-7
DIODE······································································· 20-15
DRIVE CHAIN····························································· 4-21
DRIVE CHAIN SLIDER··············································· 4-25
DTC INDEX ································································ 6-16
DTC TROUBLESHOOTING ······································· 6-17
E
ECT SENSOR····························································· 6-79
ELECTRIC STARTER SPECIFICATIONS ··················· 1-11
EMISSION CONTROL SYSTEMS····························· 1-42
ENGINE & FRAME TORQUE VALUES····················· 1-13
ENGINE CONTROL MODULE (ECM)
FUEL SYSTEM (PGM-FI) ······································ 6-82
IMMOBILIZER SYSTEM (HISS)·························· 22-13
ENGINE DOES NOT START OR IS HARD
TO START·································································· 24-2
ENGINE IDLE SPEED················································· 6-76
ENGINE INSTALLATION············································· 8-8
ENGINE LACKS POWER··········································· 24-3
ENGINE OIL/OIL FILTER············································ 4-16
ENGINE REMOVAL····················································· 8-4
ENGINE STOP RELAY··············································· 6-81
EXHAUST PIPE·························································· 3-13
F
FAN CONTROL RELAY ············································· 7-21
FLYWHEEL································································· 11-7
FORK········································································ 14-19
FRONT BRAKE CALIPER (CBF1000)······················· 16-35
FRONT BRAKE CALIPER (CBF1000A)···················· 16-31
FRONT CENTER COWL··············································· 3-7
FRONT COWLS ··························································· 3-6
FRONT FENDER ·························································· 3-9
FRONT MASTER CYLINDER··································· 16-20
FRONT WHEEL························································ 14-13
FRONT WHEEL/SUSPENSION/STEERING
SPECIFICATIONS ······················································ 1-10
FUEL CUT-OFF RELAY·············································· 6-57
FUEL LEVEL SENSOR············································· 21-20
FUEL LINE···································································· 4-5
FUEL LINE INSPECTION··········································· 6-51
FUEL PUMP······························································· 6-55
FUEL SYSTEM (PGM-FI) SPECIFICATIONS ·············· 1-7
FUEL TANK································································ 6-57
G
GEARSHIFT SPINDLE ··············································· 12-7
GENERAL SPECIFICATIONS ······································ 1-5
H
HANDLEBAR······························································ 14-6
HANDLEBAR SWITCHES········································ 21-21
HEADLIGHT······························································· 21-5
HEADLIGHT AIM ······················································· 4-28
HEADLIGHT RELAY················································· 21-27
HORN······································································· 21-26
HYDRAULIC BRAKE SPECIFICATIONS···················· 1-11
I
IACV ··········································································· 6-76
IACV (Idle Air Control Valve)······································ 2-2
IAT SENSOR······························································ 6-78
IGNITION SWITCH·················································· 21-20
IGNITION SYSTEM INSPECTION····························· 19-5
IGNITION SYSTEM SPECIFICATIONS····················· 1-11
IGNITION TIMING····················································· 19-8
IMMOBILIZER INDICATOR ····································· 22-12
INDEX
25-2
IMMOBILIZER RECEIVER·········································22-14
INTAKE AIR DUCT ·····················································6-86
K
KEY REGISTRATION PROCEDURES ························22-4
L
LICENSE LIGHT························································21-10
LIGHTS/METERS/SWITCHES SPECIFICATIONS······1-12
LUBRICATION & SEAL POINTS································1-20
LUBRICATION SYSTEM DIAGRAM····························5-2
LUBRICATION SYSTEM SPECIFICATIONS················1-7
M
MAIN JOURNAL BEARING ·······································13-9
MAIN STAND (CBF1000A) ········································3-15
MAINTENANCE SCHEDULE ·······································4-4
MAP SENSOR ····························································6-78
METER PANEL ·····························································3-5
MIL CIRCUIT TROUBLESHOOTING··························6-50
MIL TROUBLESHOOTING·········································6-35
MODEL IDENTIFICATION············································1-3
MUFFLER/EXHAUST PIPE·········································3-12
N
NEUTRAL SWITCH ··················································21-24
NUTS, BOLTS, FASTENERS ·····································4-31
O
O2 SENSOR································································6-86
OIL COOLER·······························································5-12
OIL PRESSURE INDICATOR/EOP SWITCH·············21-18
OIL PRESSURE INSPECTION······································5-5
OIL PUMP·····································································5-8
OIL STRAINER/PRESSURE RELIEF VALVE ················5-6
P
PGM-FI CONNECTOR LOCATIONS ····························6-8
PGM-FI SYMPTOM TROUBLESHOOTING·················6-5
PGM-FI SYSTEM DIAGRAM········································6-7
PGM-FI SYSTEM LOCATION ······································6-6
PGM-FI TROUBLESHOOTING INFORMATION········6-11
PISTON/CYLINDER ··················································13-15
POOR HANDLING······················································24-6
POOR PERFORMANCE AT HIGH SPEED··················24-6
POOR PERFORMANCE AT LOW AND
IDLE SPEED································································24-5
POSITION LIGHT························································21-7
PRIMARY INJECTOR ·················································6-73
PROPORTIONAL CONTROL VALVE (PCV)·············17-29
R
RADIATOR··································································7-10
RADIATOR COOLANT ···············································4-19
RADIATOR RESERVE TANK······································7-20
REAR BRAKE CALIPER (CBF1000)··························16-43
REAR BRAKE CALIPER (CBF1000A) ·······················16-39
REAR COWL·································································3-8
REAR FENDER····························································3-10
REAR MASTER CYLINDER/BRAKE PEDAL ············16-25
REAR WHEEL ·····························································15-6
REAR WHEEL/SUSPENSION SPECIFICATIONS ······1-10
REARVIEW MIRROR ····················································3-6
REGULATOR/RECTIFIER············································18-8
RIGHT CRANKCASE COVER INSTALLATION········10-33
RIGHT CRANKCASE COVER REMOVAL ················10-15
RIGHT/LEFT SIDE COVER············································3-4
S
SEAT·············································································3-3
SEAT BRACKET····························································3-3
SECONDARY AIR SUPPLY SYSTEM
FUEL SYSTEM (PGM-FI)·······································6-84
MAINTENANCE·····················································4-20
SERVICE INFORMATION
ALTERNATOR························································11-3
ANTI-LOCK BRAKE SYSTEM (ABS)·····················17-4
BATTERY/CHARGING SYSTEM ···························18-3
CLUTCH/STARTER CLUTCH/GEARSHIFT LINKAGE10-4
COOLING SYSTEM ·················································7-3
CRANKCASE/CRANKSHAFT/BALANCER/PISTON/CYL-
INDER·····································································13-3
CRANKCASE/TRANSMISSION·····························12-4
CYLINDER HEAD/VALVES ······································9-3
ELECTRIC STARTER··············································20-3
ENGINE REMOVAL/INSTALLATION······················8-3
FRAME/BODY PANELS/EXHAUST SYSTEM ········ 3-2
FRONT WHEEL/SUSPENSION/STEERING·········· 14-3
FUEL SYSTEM (PGM-FI)·········································6-3
HYDRAULIC BRAKE·············································· 16-4
IGNITION SYSTEM ··············································· 19-3
IMMOBILIZER SYSTEM (HISS)···························· 22-3
LIGHTS/METERS/SWITCHES······························· 21-3
LUBRICATION SYSTEM ·········································5-3
MAINTENANCE ······················································4-2
REAR WHEEL/SUSPENSION································15-3
SERVICE RULES ··························································1-2
SHOCK ABSORBER················································· 15-13
SIDE STAND
FRAME/BODY PANELS/EXHAUST SYSTEM ······ 3-16
MAINTENANCE ····················································4-30
SIDE STAND SWITCH ·············································21-24
SPARK PLUG ·······························································4-8
SPEEDOMETER/
VEHICLE SPEED SENSOR (VSS) ····························21-14
STANDARD TORQUE VALUES ································1-13
STARTER CLUTCH ··················································10-28
STARTER MOTOR ····················································· 20-6
STARTER RELAY SWITCH······································ 20-13
STATOR ·····································································11-6
STEERING HEAD BEARINGS ··································· 4-32
STEERING STEM····················································· 14-30
SUSPENSION ····························································4-30
SWINGARM/SHOCK LINKAGE······························· 15-15
SYSTEM COMPONENTS
FRONT WHEEL/SUSPENSION/STEERING·········· 14-2
HYDRAULIC BRAKE·············································· 16-2
REAR WHEEL/SUSPENSION································15-2
SYSTEM DIAGRAM
BATTERY/CHARGING SYSTEM··························· 18-2
ELECTRIC STARTER ·············································20-2
IGNITION SYSTEM ··············································· 19-2
IMMOBILIZER SYSTEM (HISS)···························· 22-2
SYSTEM FLOW PATTERN ··········································7-2
SYSTEM LOCATION
LIGHTS/METERS/SWITCHES······························· 21-2
SYSTEM TESTING
COOLING SYSTEM················································· 7-5
T
TACHOMETER ·························································21-15
TAIL/BRAKE LIGHT····················································21-9
THERMOSTAT ·····························································7-8
THROTTLE BODY ······················································6-69
THROTTLE OPERATION ·············································4-6
TRANSMISSION······················································ 12-11
TRANSMISSION/GEARSHIFT LINKAGE
SPECIFICATIONS·························································1-9
TROUBLESHOOTING
BATTERY/CHARGING SYSTEM··························· 18-5
CLUTCH/GEARSHIFT LINKAGE ···························10-5
COOLING SYSTEM················································· 7-4
CRANKCASE/CRANKSHAFT/BALANCER/
PISTON/CYLINDER ···············································13-4
CRANKCASE/TRANSMISSION ···························· 12-6
CYLINDER HEAD/VALVES······································ 9-5
ELECTRIC STARTER ·············································20-4
FRAME/BODY PANELS/EXHAUST SYSTEM ········ 3-2
FRONT WHEEL/SUSPENSION/STEERING·········· 14-5
HYDRAULIC BRAKE·············································· 16-6
IGNITION SYSTEM ··············································· 19-4
IMMOBILIZER SYSTEM (HISS)···························· 22-9
LUBRICATION SYSTEM ·········································5-4
REAR WHEEL/SUSPENSION································15-5
TURN SIGNAL ···························································21-7
TURN SIGNAL RELAY·············································21-27
INDEX
25-3
V
VALVE CLEARANCE ··················································4-11
VALVE GUIDE REPLACEMENT·································9-17
VALVE SEAT INSPECTION/REFACING ····················9-18
W
WATER PUMP····························································7-16
WHEEL SPEED SENSOR ·········································17-25
WHEELS/TIRES·························································· 4-32
WINDSCREEN ····························································· 3-4
WIRING DIAGRAMS
CBF1000 ································································ 23-4
CBF1000A······························································ 23-3
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Get access to a comprehensive repair workshop manual that covers all models and repairs from 2006 to 2008. This vehicle-specific manual provides step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications to facilitate easy vehicle repair. All pages are printable, allowing you to take the necessary information with you to your vehicle or workshop. Additionally, you can enlarge and print images for better clarity.
This factory repair manual is highly detailed and includes complete instructions and illustrations, wiring schematics, and diagrams for servicing and repairing your vehicle. It is compatible with Windows 7, Vista 32 and 64, XP, ME, 98, NT, 2000, and Mac computers.
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