Harley Davidson FXDF Fat Bob 2015 Workshop Service Manual

.... " (.) READER COMMENTS The Harley-Davidson Service Communications Department maintains a continuous effort to improve the quality and usefulness of its publications. To do this effectively, we need user feedback - your critical evaluation of this manual. Please comment on the completeness, accuracy, organization, usability, and readability of this manual. Please list the page, item, and part number(s) of any errors you find in this manual. Please tell us how we can improve this manual. Occupation: Name: Dealership: Street: Department: City: State: 2015 Harley-Davidson Dyna Models Service Manual (99481-15) Please clip out and mail to: Service Communications Department Harley-Davidson Motor Company P.O. Box 653 Milwaukee, WI USA 53201 Zip:

ABOUT THIS MANUAL GENERAL RwARNING The rider's safety depends upon proper motorcycle service and maintenance. If a procedure in this manual is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the procedure. Improper service or maintenance could result in death or serious injury. (00627b) This service manual has been prepared with the following purposes in mind: To acquaint the user with the construction of the Harley- Davidson product and assist in the performance of basic maintenance and repair. To introduce the professional Harley-Davidson technician to the latest field-tested and factory-approved major repair methods. We sincerely believe that this service manual will make your association with Harley-Davidson products more pleasant and profitable. HOW TO USE YOUR MANUAL Refer to the table below for the content layout of this manual. Maintenance 2 Chassis 3 Engine 4 Fuel System 5 Drive 6 Transmission 7 Electrical A Appendix A Connector Repair B Appendix B Wiring c Appendix C Reference Use the TABLE OF CONTENTS (which follows this FORE- WORD) and the INDEX (at the back of this manual) to quickly locate subjects. Chapters and topics in this manual are sequentially numbered for easy navigation. For example, a cross-reference shown as 2.2 SPECIFICATIONS refers to chapter 2 CHASSIS, heading 2.2 SPECIFICATIONS. For quick and easy reference, all pages contain a chapter number followed by a page number. For example, page 3-5 refers to page 5 in Chapter 3. A number of acronyms and abbreviations are used in this document. See the C.4 GLOSSARY for a list of acronyms, abbreviations and definitions. PREPARATION FOR SERVICE RwARNING Stop the engine when refueling or serv1cmg the fuel system. Do not smoke or allow open flame or sparks near gasoline. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00002a) Good preparation is very important for efficient service work. Start each job with a clean work area. This will allow the repair to proceed as smoothly as possible. It will also reduce the incidence of misplaced tools and parts. Clean a motorcycle that is excessively dirty before work starts. Cleaning will occasionally uncover sources of trouble. Gather any tools, instruments and any parts needed for the job before work begins. Interrupting a job to locate tools or parts is a dis- traction and causes needless delay. NOTES To avoid unnecessary disassembly, carefully read all related service information before repair work begins. In figure legends, the number which follows the name of a part indicates the quantity necessary for one complete assembly When servicing a vehicle equipped with the Harley- Davidson Smart Security System (H-DSSS), first disarm the system. Keep the fob close to the vehicle or use DIGITAL TECHNICIAN II (Part No. HD-48650) to disable the system. Activate the system after service is completed. SERVICE BULLETINS In addition to the information presented in this manual, Harley- Davidson Motor Company will periodically issue service bulletins to Harley-Davidson dealers. Service bulletins cover interim engineering changes and supplementary information. Consult the service bulletins to keep your product knowledge current and complete. USE GENUINE REPLACEMENT PARTS RwARNING Harley-Davidson parts and accessories are designed for Harley-Davidson motorcycles. Using non-Harley-Davidson parts or accessories can adversely affect performance, stability or handling, which could result in death or serious injury. (00001 b) To achieve satisfactory and lasting repairs, carefully follow the service manual instructions and use only genuine Harley- Davidson replacement parts. Behind the emblem bearing the words GENUINE HARLEY-DAVIDSON stand more than 100 years of design, research, manufacturing, testing and inspecting experience. This is your assurance that the parts you are using will fit right, operate properly and last longer.

WARNINGS AND CAUTIONS Statements in this manual preceded by the following words are of special significance. Aw ARNING WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. (00119a) AcAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. (00139a) NOTICE NOTICE indicates a potentially hazardous situation which, if not avoided, may result in property damage. (00140b) NOTE Refers to important information. It is recommended that you take special notice of these items. Proper service and repair are important for the safe, reliable operation of all mechanical products. The service procedures recommended and described in this manual are effective methods for performing service operations. - AwARNING Always wear proper eye protection when using hammers, arbor or hydraulic presses, gear pullers, spring com- pressors, slide hammers and similar tools. Flying parts could result in death or serious injury. (00496b) Some of these service operations require the use of tools specially designed for the purpose. These special tools should be used when and as recommended. It is important to note that some warnings against the use of specific service methods, which could damage the motorcycle or render it unsafe, are stated in this manual. However, remember that these warnings are not all-inclusive. Inadequate safety precautions could result in death or serious injury. Since Harley-Davidson could not possibly know, evaluate or advise the service trade of all possible ways in which service might be performed, or of the possible hazardous con- sequences of each method, we have not undertaken any such broad evaluation. Accordingly, anyone who uses a service procedure or tool which is not recommended by Harley- Davidson must first thoroughly satisfy himself that neither his nor the operator's safety will be jeopardized as a result. Failure to do so could result in death or serious injury. PRODUCT REFERENCES AWARNING Read and follow warnings and directions on all products. Failure to follow warnings and directions can result in death or serious injury. (00470b) II FOREWORD When reference is made in this manual to a specific brand name product, tool or instrument, an equivalent product, tool or instrument may be substituted. Special Tools All tools mentioned in this manual with a part number beginning with "HD", "J" or "B" must be ordered through your local Harley- Davidson dealer. Special tools may only be purchased, serviced or warrantied through a Harley-Davidson dealer. LOCTITE Sealing and THREADLOCKING Products Some procedures in this manual call for the use of LOCTITE products. If you have any questions regarding LOCTITE product usage or retailer/wholesaler locations, contact Loctite Corp. at www.loctite.com. PRODUCT REGISTERED MARKS Apple, Alcantara S.p.A., Allen, Amp Multilock, Bluetooth, Brembo, Delphi, Deutsch, Dunlop, Dynojet, Fluke, G.E. Versilube, Garmin, Gunk, Hydroseal, Hylomar, iPhone, iPod, Kevlar, Lexan, Loctite, Lubriplate, Keps, K&N, Magnaflux, Marson Thread-Setter Tool Kit, MAXI fuse, Molex, Michelin, MPZ, Mulitilock, nano, NGK, Novus, Packard, Pirelli, Permatex, Philips, PJ1, Pozidriv, Robinair, S100, Sems, SiriusXM, Snap- on, Teflon, Threadlocker, Torca, Torco, TORX, Tufoil, Tyco, Ultratorch, Velcro, X-Acto, XM Satellite Radio, and zOmo are among the trademarks of their respective owners. H-D U.S.A., LLC TRADEMARK INFORMATION Bar & Shield, Boom!, Cross Bones, Cruise Drive, CVO, Digital Tech, Digital Technician, Digital Technician II, Dyna, Electra Glide, Evolution, Fat Bob, Fat Boy, Forty-Eight, Glaze, Gloss, H-D, H-Dnet.com, Harley, Harley-Davidson, HD, Heritage Softail, Iron 883, Low Rider, Night Rod, Nightster, Night Train, Profile, Reflex, Revolution, Road Glide, Road King, Road Tech, Rocker, Screamin' Eagle, Seventy-Two, Softail, Sportster, Street Glide, Street Rod, Sun Ray, Sunwash, Super Glide, SuperLow, Switchback, SYN3, Techlink, Techlink II, Tour- Pak, Tri Glide, Twin Cam 88, Twin Cam 88B, Twin Cam 96, Twin Cam 968, Twin Cam 103, Twin Cam 103B, Twin Cam 110, Twin Cam 110B, Twin-Cooled, Ultra Classic, V-Rod, VRSC and Harley-Davidson Genuine Motor Parts and Genuine Motor Accessories are among the trademarks of H-D U.S.A., LLC. CONTENTS All photographs, illustrations and procedures may not neces- sarily depict the most current model or component, but are based on the latest production information available at the time of publication. Since product improvement is our continual goal, Harley- Davidson reserves the right to change specifications, equipment or designs at any time without notice and without incurring obligation.

MAINTENANCE 1 AIR CLEAN AND EXHAUST SYSTEM Removal. ...........................................................................1-18 1.1 FASTENER TORQUE VALUES Installation .........................................................................1-18 Fastener Torque Values in this Chapter.............................. 1-1 Exhaust System Leak Check ............................................ 1-19 Exhaust System Leakage .......................................... 1-19 1.2 GENERAL 1.8 TIRES AND WHEELS Servicing a New Motorcycle ............................................... 1-3 Safe Operating Maintenance .............................................. 1-3 Disposal and Recycling ......................................................1-3 Shop Practices ....................................................................1-3 Repair Notes ................................................................1-3 Safety ..........................................................................1-3 Removing Parts ...........................................................1-3 Cleaning ......................................................................1-3 Disassembly and Assembly ........................................ 1-4 Tires ..................................................................................1-20 Tire Replacement.. ...........................................................1-20 Dunlop .......................................................................1-21 Michelin .....................................................................1-21 Wheel Bearings ................................................................1-22 Wheel Spokes ...................................................................1-22 Identify Wheel Spoke Groups .................................... 1-22 Wheel Spoke Adjustment... ....................................... 1-22 Checking Torques on Fasteners .................................. 1-4 1.9 PRIMARY CHAINCASE LUBRICANT Magnetic Parts Trays ................................................... 1-4 Repair and Replacement Procedures ................................ 1-4 Hardware and Threaded Parts .................................... 1-4 General .............................................................................1-24 Changing Primary Chaincase Lubricant. .......................... 1-24 Thread locking Agents .................................................. 1-4 Wiring, Hoses and Lines ............................................. 1-4 1.10 TRANSMISSION LUBRICANT Instruments and Gauges ............................................. 1-4 Checking Transmission Lubricant.. ................................... 1-26 Bearings ......................................................................1-4 Changing Transmission Lubricant... ................................. 1-26 Bushings ......................................................................1-4 Gaskets .......................................................................1-4 1.11 CLUTCH Lip-Type Seals .............................................................1-4 O-Rings .......................................................................1-5 Gears ...........................................................................1-5 Shafts ..........................................................................1-5 Part Replacement. .......................................................1-5 Cleaning ..............................................................................1-5 Protecting Rubber Parts .............................................. 1-5 Cleaning Process ........................................................1-5 Rust or Corrosion Removal. ........................................ 1-5 Bearings ......................................................................1-5 Tool Safety ..........................................................................1-5 Adjustment ........................................................................1-28 ' 0 1.12 DRIVE BELT AND SPROCKETS .•. H- .. .z Gene~al .............................................................................1-30 iUJ ~':;~E~;i~•••••••••••••••••····•••·••·••••·•·•••••••••••·••••••·•···••••·•••l:i~ :i Checking Drive Belt Deflection ......................................... 1-31 : LL;. Adjusting Belt Deflection ................................................... 1-33 : (!) Air Tools .......................................................................1-5 Wrenches ....................................................................1-5 Pliers/Cutters/Pry Bars ................................................ 1-5 Hammers .....................................................................1-6 Punches/Chisels ..........................................................1-6 Screwdrivers ................................................................1-6 1.13 THROTTLE CABLES iJIJ Cable lns~ection and Lubrication ..................................... 1-34 1 ~ Cable AdJu~tment... ..........................................................1-34 : ~· Operation ...................................................................1-34 .·.F Adjustment.. ...............................................................1-34 Ratchets and Handles .................................................1-6 Sockets ........................................................................1-6 1.14 CABLE AND CHASSIS LUBRICATION Storage Units ...............................................................1-6 General .............................................................................1-36 : Cables and Hand Levers .................................................. 1-36 1.3 FUEL AND OIL Jiffy Stand .........................................................................1-36 Fuel .....................................................................................1-7 Gasoline Blends ..................................................................1-7 1.15 BRAKES Engine Lubrication ..............................................................1-7 Winter Lubrication ...............................................................1-8 Fluid lnspection .................................................................1-37 Rear Pedal Height. ...........................................................1-37 Brake Lines lnspection .....................................................1-37 1.4 BULB REQUIREMENTS General . .............................................................................. 1-9 1.16 BRAKE PADS AND DISCS lnspection .........................................................................1-39 1.5 MAINTENANCE SCHEDULE Brake Pads ................................................................1-39 General .............................................................................1-10 Brake Disc.................................................................1-39 Brake Pad Replacement. .................................................. 1-40 1.6 ENGINE OIL AND FILTER Rear Brake Caliper ....................................................1-40 Checking and Adding Oil. ................................................. 1-15 Front Brake Caliper ...................................................1-40 Type of Oil. ................................................................1-15 1.17 SPARK PLUGS Checking with Cold Engine ....................................... 1-15 Checking with Warm Engine ..................................... 1-15 Changing Oil and Filter ..................................................... 1-16 Inspection .........................................................................1-42 Spark Plug Cable lnspection ............................................ 1-42 m

TABLE OF CONTENTS 1.18 STEERING HEAD BEARINGS Adjustment... .....................................................................1-44 Bearing Adjustment (Measurement) .......................... 1-44 Bearing Adjustment (Fall-Away) ................................ 1-44 Lubrication ........................................................................1-45 1.19 BATTERY MAINTENANCE General .............................................................................1-46 Cleaning and Inspection ................................................... 1-47 Voltmeter Test... ................................................................1-47 Charging Battery ...............................................................1-4 7 Safety Precautions ....................................................1-4 7 Using a Battery Charger............................................ 1-47 Disconnection and Removal. ............................................ 1-48 Storage .............................................................................1-49 Installation and Connection .............................................. 1-49 1.20 ENGINE MOUNTS Inspection .........................................................................1-50 1.21 HEADLAMP ALIGNMENT Headlamp Alignment. .......................................................1-51 Adjustment: All Models Except FLD and FXDL. ............... 1-51 Adjustment: FLD Models .................................................. 1-52 Headlamp Adjustment: FXDL Model. ............................... 1-52 1.22 SUSPENSION ADJUSTMENTS Shock Absorber Pre load Adjustment... ............................. 1-54 1.23 STORAGE General .............................................................................1-55 Placing in Storage .............................................................1-55 Removal from Storage ......................................................1-55 1.24 TROUBLESHOOTING General .............................................................................1-56 Engine ...............................................................................1-56 Starter Motor Does Not Operate or Does Not Turn Engine Over ...........................................................................1-56 Engine Turns Over But Does Not Start ..................... 1-56 Starts Hard ................................................................1-56 Starts But Runs Irregularly or Misses ........................ 1-56 Spark Plug Fouls Repeatedly .................................... 1-56 Pre-Ignition or Detonation (Knocks or Pings) ............ 1-56 Overheating ...............................................................1-56 Valve Train Noise ....................................................... 1-57 Excessive Vibration ...................................................1-57 Check Engine Light Illuminates During Operation ..... 1-57 Lubrication System ...........................................................1-57 Oil Does Not Return To Oil Pan ................................. 1-57 Engine Uses Too Much Oil Or Smokes Excessively .. 1-57 Engine Leaks Oil From Cases, Pushrods, Hoses, Etc .............................................................................1-57 Low Oil Pressure .......................................................1-57 High Oil Pressure ......................................................1-57 Electrical System ..............................................................1-57 Alternator Does Not Charge ...................................... 1-57 Alternator Charge Rate Is Below Normal. ................. 1-57 Speedometer Operates Erratically............................ 1-57 Transmission ....................................................................1-58 Shifts Hard .................................................................1-58 IV TABLE OF CONTENTS Jumps Out Of Gear................................................... 1-58 Clutch Slips ................................................................1-58 Clutch Drags Or Does Not Release .......................... 1-58 Clutch Chatters ..........................................................1-58 Handling ............................................................................1-58 Irregularities ...............................................................1-58 Brakes ...............................................................................1-58 Brake Does Not Hold Normally................................. 1-58 CHASSIS 2.1 FASTENER TORQUE VALUES Fastener Torque Values in this Chapter.............................. 2-1 2.2 SPECIFICATIONS Specifications ...................................................................... 2-6 Chassis Specifications ................................................2-6 Tire Specifications ....................................................... 2-7 2.3 VEHICLE IDENTIFICATION NUMBER (VIN) Vehicle Identification Number.............................................2-9 2.4 FRONT WHEEL Removal. .......................................................................... . 2-11 Disassembly ..................................................................... 2-11 Cast Wheel. .............................................................. . 2-11 Cast Wheel, Dual Brakes ..........................................2-11 Laced Wheel. ............................................................. 2-11 Cleaning and lnspection ...................................................2-15 Assembly .......................................................................... 2-16 Cast Wheel. .............................................................. .2-16 Laced Wheel. ............................................................. 2-16 lnstallation ......................................................................... 2-16 2.5 REAR WHEEL Removal. ........................................................................... 2-18 Disassembly .................................................................... .2-18 Cleaning and lnspection .................................................. .2-19 Assembly ..........................................................................2-20 lnstallation ......................................................................... 2-20 2.6 SEALED WHEEL BEARINGS lnspection ......................................................................... 2-22 Removal. ........................................................................... 2-22 lnstallation ......................................................................... 2-24 2.7 WHEEL LACING Wheel Lacing: Angle Flange Hub .....................................2-26 Wheel Lacing: Straight Flange Hub, Single Hole Circle .... 2-27 Wheel Lacing: Straight Flange Hub, Dual Hole Circle ...... 2-29 2.8 CHECKING AND TRUING WHEELS General ............................................................................. 2-31 Checking Wheel Runout... ................................................2-31 Checking Radial Runout... .........................................2-31 Checking Lateral Runout.. .........................................2-31 Laced Wheel Rim Offset. ..................................................2-32 Truing Laced Wheels ....................................................... .2-35 Radial Runout. .......................................................... .2-35

TABLE CONTENTS Lateral Run out. ..........................................................2-35 Tube Type Tires ........................................................ .2-70 Tubeless Tires .......................................................... .2-70 2.9 VEHICLE ALIGNMENT Checking Tire Runout. ...................................................... 2-71 lnspection .........................................................................2-37 Lateral Runout... ........................................................ 2-71 Radial Runout... ......................................................... 2-71 2.10 FRONT BRAKE MASTER CYLINDER Wheel Balancing .............................................................. .2-71 General .............................................................................2-39 Removal and Disassembly ...............................................2-39 Static vs Dynamic ..................................................... .2-71 Weights ..................................................................... .2-71 Cleaning and lnspection ................................................... 2-41 Assembly and Installation ................................................. 2-41 2.18 FRONT FORK Fork Oil Leak Check .........................................................2-73 2.11 FRONT BRAKE CALIPER Fork Oil Seals ............................................................2-73 Removal ............................................................................ 2-43 Disassembly ..................................................................... 2-43 Cleaning, Inspection and Repair ......................................2-45 Assembly .......................................................................... 2-46 lnstallation ......................................................................... 2-47 Oil Leak Check ..........................................................2-73 Removal ............................................................................ 2-73 Disassembly ..................................................................... 2-73 Disassembly: Cartridge Fork (FLD, Left Side) ..................2-76 Assembly .......................................................................... 2-78 Cleaning and lnspection .................................................. .2-79 2.12 REAR BRAKE MASTER CYLINDER Assembly: Cartridge Fork (FLD, Left Side) .......................2-79 lnstallation ........................................................................ .2-81 Removal ............................................................................ 2-48 Disassembly.................................................................... .2-50 2.19 STEERING HEAD Cleaning and lnspection ................................................... 2-51 Assembly ......................................................................... .2-51 lnstallation ......................................................................... 2-51 Removal: All But FLD ....................................................... 2-83 Removal: FLD .................................................................. .2-83 lnspection ........................................................................ .2-84 2.13 REAR BRAKE CALIPER Disassembly .................................................................... .2-84 Removal ............................................................................2-53 Disassembly .................................................................... .2-53 Steering Head Bearing Race Removal ................... .2-84 Assembly .......................................................................... 2-84 Installation: All but FLD ..................................................... 2-84 Cleaning, Inspection and Repair ......................................2-55 Installation: FLD ............................................................... .2-85 Assembly ..........................................................................2-55 lnstallation .........................................................................2-56 2.20 BELT GUARD 2.14 BRAKE LINES Removal ........................................................................... .2-87 lnstallation ......................................................................... 2-87 Front Master Cylinder to Front Caliper Line Assembly ..... 2-57 Removal .................................................................... 2-57 2.21 DEBRIS DEFLECTOR lnstallation .................................................................2-57 Front ABS Lines ................................................................ 2-57 Removal .................................................................... 2-57 Removal ........................................................................... .2-88 Installation ........................................................................ .2-88 Installation ................................................................ .2-59 Rear Master Cylinder to ABS Module ...............................2-60 Removal ................................................................... .2-60 2.22 THROTTLE CONTROL Removal/Disassembly ......................................................2-89 lnstallation ................................................................ .2-60 Cleaning and lnspection ...................................................2-89 ABS Module to Rear Brake Caliper..................................2-62 Removal .................................................................... 2-62 Assembly/lnstallation ....................................................... .2-89 Throttle Cable Routing ..................................................... .2-89 lnstallation ................................................................. 2-62 2.23 REAR SHOCK ABSORBERS 2.15 ABS MODULE General ............................................................................. 2-91 General .............................................................................2-64 Removal ........................................................................... .2-91 Electro Hydraulic Control Unit (EHCU) .............................2-64 Removal ................................................................... .2-64 lnspection ........................................................................ .2-91 lnstallation ........................................................................ .2-91 lnstallation ................................................................ .2-66 2.24 REAR FORK 2.16 BLEEDING BRAKES Removal ............................................................................2-92 General .............................................................................2-67 Disassembly .................................................................... .2-92 Procedure .........................................................................2-67 Cleaning and lnspection ...................................................2-93 Assembly .......................................................................... 2-93 2.17 TIRES lnstallation .........................................................................2-93 General ............................................................................. 2-69 Removal ............................................................................2-69 2.25 CLUTCH CONTROL Cleaning, Inspection and Repair ..................................... .2-69 Installation ......................................................................... 2-70 Removal ............................................................................ 2-94 lnstallation ........................................................................ .2-94 TABLE OF CONTENTS V

TABLE OF CONTENTS 2.26 HANDLEBARS:FLD Removal ............................................................................ 2-96 Installation .........................................................................2-96 Left Hand Grip ................................................................. .2-97 Removal ....................................................................2-97 lnstallation ................................................................. 2-97 2.27 HANDLEBARS: FXDB/B/P, FXDF AND FXDWG Removal. ........................................................................... 2-98 FXDB/B/P ................................................................. .2-98 FXDF and FXDWG .................................................... 2-99 lnstallation ...................................................................... .2-100 2.28 HANDLEBARS: FXDL Removal. ......................................................................... 2-103 lnstallation ....................................................................... 2-103 Handlebar and Riser Adjustment... .................................2-105 2.29 FRONT FENDER Removal. ......................................................................... 2-106 lnstallation ....................................................................... 2-106 2.30 REAR FENDER General ...........................................................................2-107 Removal ................................................................. .2-107 Tail Lamp/Turn Signal Harness Routing ................. .2-107 lnstallation .............................................................. .2-107 FXDL. ..............................................................................2-110 Removal .................................................................. 2-110 lnstallation ............................................................... 2-110 FXDB .............................................................................. 2-110 Removal ................................................................. .2-110 lnstallation .............................................................. .2-110 FXDWG ......................................................................... .2-111 Removal. ................................................................. 2-111 Sissy Bar................................................................. 2-112 lnstallation ............................................................... 2-112 FLD .................................................................................2-113 Removal. ................................................................ .2-113 Disassembly ............................................................ 2-113 Assembly ................................................................. 2-113 lnstallation ............................................................... 2-113 FXDF .............................................................................. 2-114 Removal. ................................................................. 2-114 Installation ............................................................... 2-114 2.31 SEAT Removal. .........................................................................2-116 Seat and Seat Strap Removal: All But FXDWG ...... 2-116 Seat and Seat Strap Removal: FXDWG ................. 2-116 lnstallation ....................................................................... 2-117 Seat and Seat Strap: All But FXDWG .....................2-117 Seat and Seat Strap: FXDWG ................................ .2-117 Lumbar Pad: FXDL Models ............................................2-118 Removal ................................................................. .2-118 lnstallation .............................................................. .2-118 2.32 FOOTBOARDS AND FOOTRESTS Rider Footboards ............................................................ 2-119 VI TABLE OF CONTENTS Removal. ................................................................ .2-119 Disassembly ........................................................... .2-119 Assembly ................................................................. 2-119 lnstallation ............................................................... 2-119 Rider Footrests: Mid Controls .........................................2-120 Removal ................................................................. .2-120 Installation .............................................................. .2-120 Rider Footrests: Forward Controls ................................ . 2-121 Removal ................................................................. .2-121 lnstallation ...............................................................2-121 Passenger Footrests: All models except FXDF .............. 2-121 Removal .................................................................. 2-121 lnstallation .............................................................. .2-121 2.33 HEADLAMP NACELLE: FLO Upper and lower nacelle: FLD ....................................... .2-123 Removal ................................................................. .2-123 lnstallation .............................................................. .2-123 2.34 WINDSHIELD: FLO Windshield ..................................................................... .2-124 Removal .................................................................. 2-124 lnstallation ............................................................... 2-124 Windshield Window ........................................................ 2-124 Removal ................................................................. .2-124 Installation .............................................................. .2-126 2.35 SADDLEBAGS: FLO Saddlebags: FLO Model. ................................................2-127 Removal .................................................................. 2-127 lnstallation ............................................................... 2-127 Saddlebags ..................................................................... 2-128 Disassembly ............................................................ 2-128 Assembly ................................................................ .2-128 Saddlebag Lid ................................................................ .2-129 Saddlebag Lid Seal. ................................................2-129 Disassembly ............................................................ 2-130 Assembly ................................................................. 2-130 2.36 JIFFY STAND Cleaning ..........................................................................2-132 Jiffy Stand Sensor: HDI Models ......................................2-134 Removal .......................................................................... 2-134 Installation ....................................................................... 2-134 2.37 FORK LOCK Removal ..........................................................................2-136 lnstallation ...................................................................... .2-136 2.38 ENGINE MOUNTS Removal ..........................................................................2-138 Front Isolator.......................................................... .2-138 Rear lsolator............................................................ 2-138 Installation ...................................................................... .2-138 Front lsolator.......................................................... .2-138 Rear lsolator............................................................ 2-138 2.39 SAREE GUARD: INDIA MODELS Replacement. .................................................................. 2-140 Removal ................................................................. .2-140 lnstallation .............................................................. .2-140

Harley Davidson FXDF Fat Bob 2015 Workshop Service Manual

You're Reading a Preview

Recently Viewed