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SOFTAIL® MODELS
2011 HARLEY-DAVIDSON® SERVICE MANUAL
99482-11
2011 Harley-DavidsonSoftail
Models Service Manual
CMI-3M-07/10
©2010 H-D.
ALL RIGHTS RESERVED
99482-11
Printed in the U.S.A.
VISITTHE HARLEY-DAVIDSON WEB SITE
http://www.harley-davidson.com
ABOUT THIS MANUAL
GENERAL
This Service Manual has been prepared with two purposes in
mind. First, it will acquaint the user with the construction of the
Harley-Davidson product and assist in the performance of basic
maintenance and repair. Secondly, it will introduce to the pro
fessional Harley-Davidson Technician the latest field-tested
and factory-approved major repair methods. We sincerely
believe that this Service Manual will make your association
with Harley-Davidson products more pleasant and profitable.
HOW TO USE YOUR SERVICE MANUAL
Refer to the table below for the content layout of this manual.
NO CHAPTER
1 Maintenance
2 Chassis
3 Engine
4 Fuel System
5 Drive
6 Transmission
7 Electrical
A Appendix A Connector Repair
B Appendix B Wiring
C Appendix C ABS
D Appendix D Conversions
E Appendix E Glossary
Use the TABLE OF CONTENTS (which follows this FORE
WORD) and the INDEX (at the back of this manual) to quickly
locate subjects. Chapters and topics in this manual are
sequentially numbered for easy navigation.
For example, a cross-reference shown as 2.2 SPECIFICA
TIONS refers to chapter 2 CHASSIS, heading 2.2 SPECIFIC
ATIONS.
For quick and easy reference, all pages contain a chapter
number followed by a page number. For example, page 3-5
refers to page 5 in Chapter 3.
A number of acronyms and abbreviations are used in this
document. See the E.1 GLOSSARY for a list of acronyms,
abbreviations and definitions.
PREPARATION FOR SERVICE
AWARNING
Stop the engine when refueling or servicing the fuel
system. Do not smoke or allow open flame or sparks near
gasoline. Gasoline is extremely flammable and highly
explosive, which could result in death or serious injury.
(00002a)
Good preparation is very important for efficient service work.
A clean work area at the start of each job will allow you to
perform the repair as easily and quickly as possible, and will
reduce the incidence of misplaced tools and parts. A motorcycle
that is excessively dirty should be cleaned before work starts.
Cleaning will occasionally uncover sources of trouble. Tools,
instruments and any parts needed for the job should be
gathered before work is started. Interrupting a job to locate
tools or parts is a distraction and causes needless delay.
NOTES
Toavoid unnecessary disassembly, carefully read all rel
ative service information before repair work is started.
In figure legends, the number which follows the name of
a part indicates the quantity necessary for one complete
assembly
When servicing a vehicle equipped with the Harley-Dav
idson Smart Security System (H-DSSS), you must first
disarm the security system. Either keep the fob in close
proximity to the vehicle, or use Digital Technician II to
disable the security system while the vehicle is being ser
viced and re-enable the system after service is completed.
SERVICE BULLETINS
In addition to the information presented in this manual, Harley-
Davidson Motor Company will periodically issue service bul
letins to Harley-Davidson dealers. Service bulletins cover
interim engineering changes and supplementary information.
Consult the service bulletins to keep your product knowledge
current and complete.
USE GENUINE REPLACEMENT PARTS
^WARNING
Harley-Davidson parts and accessories are designed for
Harley-Davidson motorcycles. Using non-Harley-Davidson
parts or accessories can adversely affect performance,
stability or handling, which could result in death or serious
injury. (00001b)
To achieve satisfactory and lasting repairs, carefully follow the
service manual instructions and use only genuine Harley-
Davidson replacement parts. Behind the emblem bearing the
words GENUINE HARLEY-DAVIDSON stand more than 100
years of design, research, manufacturing, testing and inspecting
experience. This is your assurance that the parts you are using
will fit right, operate properly and last longer.
WARNINGS AND CAUTIONS
Statements in this manual preceded by the following words
are of special significance.
AwARNING
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury. (00119a)
ACAUTION
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury. (00139a)
NOTICE
NOTICE indicates a potentially hazardous situation which,
if not avoided, may result in property damage. (00140b)
NOTE
Refers to important information, and is placed in italic type. It
is recommended that you take special notice of these items.
Proper service and repair is important for the safe, reliable
operation of all mechanical products. The service procedures
recommended and described in this manual are effective
methods for performing service operations.
AWARNING
Always wear proper eye protection when using hammers,
arbor or hydraulic presses, gear pullers, spring com
pressors, slide hammers and similar tools. Flying parts
could result in death or serious injury. (00496b)
Some of these service operations require the use of tools
specially designed for the purpose. These special tools should
be used when and as recommended. It is important to note
that some warnings against the use of specific service methods,
which could damage the motorcycle or render it unsafe, are
stated in this manual. However, remember that these warnings
are not all-inclusive. Inadequate safety precautions could result
in death or serious injury.
Since Harley-Davidson could not possibly know, evaluate or
advise the service trade of all possible ways in which service
might be performed, or of the possible hazardous con
sequences of each method, we have not undertaken any such
broad evaluation. Accordingly, anyone who uses a service
procedure or tool which is not recommended by Harley-Dav
idson must first thoroughly satisfy himself that neither his nor
the operator's safety will be jeopardized as a result. Failure to
do so could result in death or serious injury.
PRODUCT REFERENCES
AwARNING
Read and follow warnings and directions on all products.
Failure to follow warnings and directions can result in
death or serious injury. (00470b)
When reference is made in this manual to a specific brand
name product, tool or instrument, an equivalent product, tool
or instrument may be substituted.
Kent-Moore Products
All tools mentioned in this manual with an "HD", "J" or "B"
preface must be ordered through SPX Kent-Moore. For ordering
FOREWORD
information or product returns, warranty or otherwise, visit
www.spx.com.
Loctite Sealing andThreadlocking Products
Some procedures in this manual call for the use of Loctite
products. Ifyou have any questions regarding Loctite product
usage or retailer/wholesaler locations, please contact Loctite
Corp. at www.loctite.com.
PRODUCT REGISTERED MARKS
Apple, Alcantara S.p.A., Allen, Amp Multilock, Bluetooth,
Brembo, Delphi, Deutsch, Dunlop, Dynojet, Fluke, G.E.
Versilube, Garmin, Gunk, Hydroseal, Hylomar, iPhone, iPod,
Kevlar, Lexan, Loctite, Lubriplate, Keps, K&N, Magnaflux,
Marson Thread-Setter Tool Kit, MAXI fuse, Molex, Michelin,
MPZ, Mulitilock, nano, NGK, Novus, Packard, Pirelli, Permatex,
Philips, PJ1, Pozidriv, Robinair, S100, Sems, Snap-on, Teflon,
Threadlocker, Torca, Torco, TORX, Tufoil, Tyco, Ultratorch,
Velcro, X-Acto, XM Satellite Radio, and zumo are among the
trademarks of their respective owners.
H-D MICHIGAN, INC. TRADEMARK
INFORMATION
Harley, Harley-Davidson, H-D, Bar & Shield, Cross Bones,
Digital Tech, Digital Technician, Digital Technician II, Dyna,
Electra Glide, Evolution, Fat Bob, Fat Boy, Glaze, Gloss, H-D,
H-Dnet.com, HD, Harley, Harley-Davidson, Heritage Softail,
Low Rider, Night Rod, Nightster, Night Train, Profile, Revolu
tion, Road Glide, Road King, Road Tech, Rocker, Softail,
Sportster, Street Glide, Street Rod, Sun Ray, Sunwash, Tech
Link, Twin Cam 88, Twin Cam 88B, Twin Cam 96, Twin Cam
96B, Twin Cam 103, Twin Cam 103B, Twin Cam 110, Twin
Cam 110B, Tour-Pak, Screamin' Eagle, Softail, Super Glide,
SYN3, Ultra Classic, V-Rod, VRSC and Harley-Davidson
Genuine Motor Parts and Genuine Motor Accessories are
among the trademarks of H-D Michigan, Inc.
CONTENTS
All photographs, illustrations and procedures may not neces
sarily depict the most current model or component, but are
based on the latest production information available at the time
of publication.
Since product improvement is our continual goal, Harley-Dav
idson reserves the right to change specifications, equipment
or designs at any time without notice and without incurring
obligation.
MAINTENANCE
1.1 FASTENER TORQUE VALUES
Fastener Torque Values in this Chapter 1-1
1.2 GENERAL
Servicing a New Motorcycle 1-4
Safe Operating Maintenance 1-4
Shop Practices 1-4
Repair Notes 1-4
Safety 1-4
Removing Parts 1-4
Cleaning 1-4
Disassembly and Assembly 1-5
Checking Torques on Fasteners 1-5
Magnetic Parts Trays 1-5
Repair and Replacement Procedures 1-5
Hardware and Threaded Parts 1-5
Threadlocking Agents 1-5
Wiring, Hoses and Lines 1-5
Instruments and Gauges 1-5
Bearings 1-5
Bushings 1-5
Gaskets 1-5
Lip-Type Seals 1-5
O-Rings (Pre-Formed Packings) 1-5
Gears 1-6
Shafts 1-6
Part Replacement 1-6
Exhaust System Leakage 1-6
Cleaning 1-6
Part Protection 1-6
Cleaning Process 1-6
Rust or Corrosion Removal 1-6
Bearings 1-6
Tool Safety 1-6
Air Tools 1-6
Wrenches 1-6
Pliers/Cutters/Pry Bars 1-6
Hammers 1-6
Punches/Chisels 1-7
Screwdrivers 1-7
Ratchets and Handles 1-7
Sockets 1-7
Storage Units 1-7
1.3 FUEL AND OIL
Fuel 1-8
Gasoline Blends 1-8
Engine Lubrication 1-8
Winter Lubrication 1-9
1.4 BULB REQUIREMENTS
General 1-10
1.5 MAINTENANCE SCHEDULE
General 1-11
1.6 ENGINE OIL AND FILTER
Checking and Adding Oil 1-15
Type of Oil 1-15
Checking Oil Level 1-15
Changing Oil and Filter 1-15
1.7 AIR CLEANER AND EXHAUST SYSTEM
Removal 1-17
Installation 1-18
Exhaust System Leak Check 1-19
1.8 TIRES AND WHEELS
General 1-20
Tires 1-20
Tire Replacement 1-21
Inspection 1-21
When To Replace Tires 1-21
Wheel Bearings 1-21
Wheel Spokes 1-21
Identify Wheel Spoke Groups 1-21
Wheel Spoke Adjustment 1-21
1.9 PRIMARY CHAINCASE LUBRICANT
General 1-23
Changing Primary Chaincase Lubricant 1-23
1.10 TRANSMISSION LUBRICANT
Changing Transmission Lubricant 1-25
1.11 CLUTCH
Adjustment 1-27
1.12 DRIVE BELT AND SPROCKETS
General 1-29
Cleaning 1-29
Inspection 1-29
Sprockets 1-29
Drive Belt 1-29
Checking Belt Deflection 1-3C
Adjusting Belt Deflection 1-31
1.13THROTTLE CABLES
Cable Inspection, Lubrication and Adjustment 1-33
Inspection and Lubrication 1-33
Adjustment 1-33
1.14 CABLE AND CHASSIS LUBRICATION
General 1-34
Cables and Hand Levers 1-34
Jiffy Stand 1-34
Steering Head Bearings 1-34
1.15 BRAKES
Fluid Inspection 1-35
Rear Brake Pedal 1-35
Pedal Height 1-35
Pedal Lubrication 1-35
Pedal Pad 1-35
1.16 BRAKE PADS AND DISCS
Inspection 1-36
Brake Pads 1-36
Brake Disc 1-36
Brake Pad Replacement 1-36
Rear Brake Caliper 1-36
Front Brake Caliper 1-38
1.17 SPARK PLUGS
Inspection 1-40
Spark Plug Cable Inspection 1-40
III
TABLE OF CONTENTS
1.18 SUSPENSION ADJUSTMENTS
Shock Absorbers 1-42
Calculate Number of Turns 1-42
Adjustment 1-42
1.19 STEERING HEAD BEARINGS: ALL BUT
FLSTSB
Adjustment: FLSTC, FLSTF/B, FLSTN 1-43
Bearing Adjustment (Fall-away) 1-43
Adjustment: FXST, FXCWC 1-43
Bearing Adjustment (Fall-away) 1-43
Lubrication 1-45
1.20 STEERING HEAD BEARINGS: FLSTSB
General 1-46
Lubrication 1-46
Adjustment: FLSTSB 1-46
Bearing Adjustment (Fall-away) 1-46
1.21 ROCKER BEARINGS: FLSTSB
Inspection 1-48
1.22 HEADLAMP ALIGNMENT
Headlamp Alignment 1-50
Headlamp Adjustment 1-50
1.23 CRITICAL FASTENERS
Inspection 1-52
Checking Torques on Fasteners 1-52
1.24 BATTERY MAINTENANCE
General 1-53
Cleaning and Inspection 1-54
Voltmeter Test 1-54
Voltmeter Test 1-54
Charging Battery 1-54
Safety Precautions 1-54
Using a Battery Charger 1-54
Disconnection and Removal 1-55
Storage 1-56
Installation and Connection 1-57
1.25 ENGINE MOUNTS
Inspection 1-59
1.26 STORAGE
General 1-60
Placing in Storage 1-60
Removal from Storage 1-60
1.27 TROUBLESHOOTING
General 1-62
Engine 1-62
Starter Motor Does Not Operate or Does Not Turn Engine
Over 1-62
Engine Turns Over But Does Not Start 1-62
Starts Hard 1-62
Starts But Runs Irregularly or Misses 1-62
A Spark Plug Fouls Repeatedly 1-63
Pre-lgnition or Detonation (Knocks or Pings) 1-63
IV TABLE OF CONTENTS
Overheating 1-63
Valve Train Noise 1-63
Excessive Vibration 1-63
Check Engine Light Illuminates During Operation 1-63
Lubrication System 1-63
Oil Does Not Return To Oil Tank 1-63
Engine Uses Too Much Oil Or Smokes Excessively... 1-63
Engine Leaks Oil From Cases, Push Rods, Hoses,
Etc 1-63
Low Oil Pressure 1-64
High Oil Pressure 1-64
Electrical System 1-64
Alternator Does Not Charge 1-64
Alternator Charge Rate Is Below Normal 1-64
Speedometer Operates Erratically 1-64
Transmission 1-64
Shifts Hard 1-64
Jumps Out Of Gear 1-64
Clutch Slips 1-64
Clutch Drags Or Does Not Release 1-64
Clutch Chatters 1-64
Handling 1-64
Irregularities 1-64
Brakes 1-64
Brake Does Not Hold Normally 1-64
CHASSIS
2.1 FASTENER TORQUE VALUES
Fastener Torque Values in this Chapter 2-1
2.2 SPECIFICATIONS
Specifications 2-5
Chassis Specifications 2-5
Tire Specifications 2-6
2.3 VEHICLE IDENTIFICATION NUMBER
(V.I.N.)
Vehicle Identification Number 2-8
2.4 FRONT WHEEL: ALL BUT FLSTSB
Removal 2-10
Disassembly 2-10
Disc Wheel 2-10
Laced Wheel 2-10
Cleaning and Inspection 2-12
Assembly 2-12
Disc Wheel 2-12
Laced Wheel 2-12
Installation 2-13
2.5 FRONT WHEEL: FLSTSB
Removal 2-14
Disassembly 2-14
Cleaning and Inspection 2-14
Assembly 2-14
Installation 2-15
2.6 REAR WHEEL
Removal 2-16
Disassembly 2-16
Cleaning and Inspection 2-17
Assembly 2-17
Installation 2-18
2.7 SEALED WHEEL BEARINGS
Inspection 2-19
Removal 2-19
Installation 2-20
2.8 WHEEL LACING
Wheel Lacing: Angle Flange Hub 2-22
2.9 TRUING LACED WHEELS
General 2-24
Laced Wheel Rim Offset 2-24
Truing Laced Wneels 2-25
Radial Runout 2-25
Lateral Runout 2-26
2.10 CHECKING CASTWHEEL RUNOUT
General 2-28
Checking Wheel Runout 2-28
Checking Lateral Runout 2-28
Checking Radial Runout 2-28
Radial Runout 2-28
2.11 VEHICLE ALIGNMENT
Inspection 2-30
2.12 FRONT BRAKE MASTER CYLINDER
General 2-31
Removal and Disassembly 2-31
Cleaning and Inspection 2-33
Assembly and Installation 2-33
2.13 FRONT BRAKE CALIPER: ALL BUT
FLSTSB
Removal 2-35
Disassembly 2-35
Cleaning, Inspection and Repair 2-3/
Assembly 2-38
Installation 2-39
2.14 FRONT BRAKE CALIPER: FLSTSB
Removal 2-41
Disassembly 2-42
Cleaning and Inspection 2-43
Assembly 2-44
Installation 2-45
2.15 REAR BRAKE MASTER CYLINDER
General 2-47
Removal 2-47
Installation 2-47
Disassembly 2-50
Cleaning and Inspection 2-51
Assembly 2-51
2.16 REAR BRAKE CALIPER
Removal 2-53
TABLE OF CONTENTS
Disassembly 2-53
Cleaning, Inspection and Repair 2-55
Assembly 2-56
Rear Brake Line Routing 2-56
Installation 2-56
2.17 BLEEDING BRAKES
General 2-58
Procedure 2-58
2.18TIRES
General 2-60
Removal 2-60
Cleaning, Inspection and Repair 2-61
Installation 2-61
Tube Type Tires 2-61
Tubeless Tires 2-61
Checking Tire Runout 2-62
Lateral Runout 2-62
Radial Runout 2-62
Wheel Balancing 2-63
Weights 2-63
2.19 FRONT FORK:TELESCOPIC
General 2-64
Replacing Fork Oil 2-64
Removal 2-65
Disassembly 2-65
Cleaning and Inspection 2-65
Assembly 2-69
Installation 2-69
2.20 FRONT FORK: SPRINGER
General 2-70
Front Shock Absorber 2-70
Removal 2-70
Installation 2-70
Rigid Fork 2-70
Removal 2-70
Installation 2-71
Spring Fork 2-71
Disassembly 2-71
Assembly 2-73
Fork Rockers 2-75
Removal 2-75
Installation 2-75
Fork Stem Bearings 2-76
Removal and Installation 2-76
2.21 STEERING HEAD
Removal 2-77
FLSTC, FLSTF/B, FLSTN Models 2-77
FXST Models 2-77
FXCWC Models 2-77
FLSTSB Models 2-78
Inspection 2-78
All Models 2-78
Disassembly 2-78
Removing Lower Bearings From Fork Stem 2-78
Steering Head Bearing Race Removal 2-79
Assembly 2-79
Installation 2-80
TABLE OF CONTENTS V
TABLE OF CONTENTS
FLSTC, FLSTF/B, FLSTN Models 2-80
FXST Models 2-80
FXCWC Models 2-80
FLSTSB Models 2-80
2.22 BELT GUARD AND DEBRIS
DEFLECTOR
Removal 2-81
Belt Guard 2-81
Debris Deflector 2-81
Installation 2-81
Belt Guard 2-81
Debris Deflector 2-81
2.23 REAR SHOCK ABSORBERS
General 2-82
Removal 2-82
Installation 2-82
Shock Disposal 2-83
2.24 REAR FORK
Removal 2-85
Cleaning and Inspection 2-86
Pivot Bearing Replacement 2-86
Installation 2-87
2.25 THROTTLE CONTROL
Removal/Disassembly 2-88
Cleaning and Inspection 2-88
Assembly/Installation 2-88
2.26 CLUTCH CONTROL
Removal 2-90
Installation 2-90
2.27 HANDLEBARS: ALL BUT FLSTF,
FLSTFB, FLSTSB, FXCWC
Removal 2-92
Installation 2-92
2.28 HANDLEBARS: FLSTF/B
Removal 2-94
Installation 2-95
2.29 HANDLEBARS: FLSTSB
Removal 2-98
Installation 2-98
2.30 HANDLEBARS: FXCWC
Removal 2-100
Installation 2-101
2.31 FRONT FENDER: ALL BUT FLSTSB
Removal 2-104
Installation 2-104
2.32 FRONT FENDER: FLSTSB
Removal 2-105
Installation 2-106
VI TABLE OF CONTENTS
2.33 REAR FENDER: FLSTC
Removal 2-107
Installation 2-107
2.34 REAR FENDER: FLSTF/B
Removal 2-109
Installation 2-109
2.35 REAR FENDER: FXST, FLSTSB
Removal 2-111
Installation 2-111
2.36 REAR FENDER: FXCWC
Removal 2-113
Installation 2-113
2.37 REAR FENDER: FLSTN
Removal 2-115
Disassembly 2-115
Assembly 2-117
Installation 2-117
2.38 REAR FENDER WIRE CONDUIT
Installation 2-118
2.39 FOOTBOARDS AND FOOTRESTS
Rider Footboards 2-120
Removal 2-120
Installation 2-120
Rider Footrest 2-120
Removal 2-120
Installation 2-120
Passenger Footrest 2-120
Removal 2-120
Installation 2-120
2.40 JIFFY STAND
Cleaning 2-122
Sensor (HDI Models) 2-122
Removal 2-123
Installation 2-123
2.41 FORK LOCK
Removal 2-124
Installation 2-124
2.42 SEAT AND STRAP RETENTION NUT
Replacement 2-125
2.43 SEAT: FXST
Removal and Installation 2-126
Seat Strap 2-126
Seat 2-126
2.44 SEAT: FXCWC
Removal and Installation 2-127
Rider Seat 2-127
Passenger Seat Support 2-127
2.45 SEAT: FLSTN, FLSTF, FLSTFB, FLSTC
Removal and Installation 2-128
2.46 SEAT: FLSTSB
Seat: FLSTSB 2-129
Removal 2-129
Installation 2-129
Adjusting Seat Position 2-129
2.47 LUGGAGE RACK: FLSTN
Removal and Installation 2-131
2.48 SADDLEBAGS: FLSTC
Removal 2-132
Installation 2-132
2.49 WINDSHIELD: FLSTC
Removal 2-133
Installation 2-133
ENGINE
3.1 FASTENER TORQUE VALUES
Fastener Torque Values in this Chapter 3-1
3.2 SPECIFICATIONS
Specifications 3-3
3.3 SERVICE WEAR LIMITS
General 3-5
3.4 ENGINE OIL FLOW
Oil Feed 3-7
Top End 3-8
Bottom End 3-9
Chain Guide Bracket 3-11
Oil Return 3-12
3.5 OIL PUMP OPERATION
General 3-13
Operation 3-13
3.6 BREATHER OPERATION
General 3-15
3.7 OIL PRESSURE
Oil Pressure Indicator Lamp 3-16
Checking Oil Pressure 3-16
3.8 TROUBLESHOOTING
Diagnosing Valve Train Noise 3-18
Compression Test 3-18
Cylinder Leakdown Test 3-18
Diagnosing Smoking Engine or High Oil Consumption 3-19
Check Prior To Cylinder Head Removal 3-19
Check After Cylinder Head Removal 3-19
3.9 HOW TO USE THIS SECTION
Top End Repair 3-20
TABLE OF CONTENTS
Bottom End Repair 3-20
Typical Symptoms 3-20
3.10TOP END SERVICE
Engine in Chassis 3-21
Engine Removed from Chassis 3-22
3.11 CAM COMPARTMENT SERVICE
Engine in Chassis 3-23
Engine Removed From Chassis 3-24
3.12 STRIPPING MOTORCYCLE FOR
SERVICE
Procedure 3-25
3.13 ASSEMBLING MOTORCYCLE AFTER
SERVICE
Procedure 3-26
3.14 REMOVING ENGINE FROM CHASSIS
Procedure 3-27
3.15 INSTALLING ENGINE IN CHASSIS
Procedure 3-28
3.16TOP END OVERHAUL: DISASSEMBLY
General 3-30
Rocker Covers 3-30
Rocker Arm Support Plate 3-30
Push Rods, Lifters and Covers 3-32
Cylinder Head 3-33
Cylinder 3-34
Piston 3-34
3.17 BREATHER ASSEMBLY
Disassembly 3-36
Early Production 3-36
Late Production 3-36
Cleaning and Inspection 3-36
Assembly 3-36
Early Production 3-36
Late Production 3-36
3.18 ROCKER ARM SUPPORT PLATE
Disassembly 3-38
Cleaning and Inspection 3-38
Inspection 3-38
Rocker Shaft Fit 3-38
Rocker Arm Shaft to Bushing 3-39
Replace Rocker Arm Bushings 3-39
Assembly 3-40
3.19 PUSH RODS, LIFTERS AND COVERS
Disassembly 3-41
Cleaning and Inspection 3-41
Lifter Inspection 3-42
Assembly 3-42
3.20 CYLINDER HEAD
Disassembly 3-43
TABLE OF CONTENTS VII
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2011 Harley-Davidson FLSTF Fat Boy Service & Repair Manual
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Description
This is the Harley Davidson FLSTF Fat Boy 2011 Service Repair Workshop Manual. It contains comprehensive service and repair instructions used by mechanics worldwide. The manual covers all major topics, including general information, maintenance, chassis, fuel system, cooling system, engine, clutch, engine lubrication system, engine removal/installation, drive, transmission, wheels/tires, final drive, brakes, suspension, steering, frame, electrical system, and wiring diagram.
Whether you're a professional mechanic or a DIY enthusiast with basic mechanical skills, this manual provides the same specifications and procedures available to an authorized dealer service department. It enables car owners to be better informed and discuss repairs more knowledgeably with automotive technicians.
The manual features accurate, clear, and concise text, combined with illustrations, making it suitable for anyone with basic mechanical knowledge to safely and easily service and repair their vehicle.
Written by the manufacturers, the Harley Davidson FLSTF Fat Boy 2011 Service Repair Workshop Manual can assist with any necessary repairs. It includes pictures and easy-to-follow directions on required tools and repair procedures, potentially saving hundreds or thousands of dollars in repair bills.
This manual is available in .PDF format, viewable on PC, Mac, and various devices, including many phones and e-readers. It is printable, allowing users to avoid original document damage from oil stains.
Compatible with all versions of Windows and Mac, this manual is a cost-effective solution for DIY repairs, providing very easy-to-follow, step-by-step instructions.
Save money by performing your own repairs with the help of this comprehensive manual. It covers a wide range of topics, including routine maintenance, troubleshooting, care, and safety, making it an essential resource for maintaining and repairing the Harley Davidson FLSTF Fat Boy 2011.
