2011-2015 Harley-Davidson Softail Fat Boy/Fat Boy Lo (FLSTF/FLSTFB) Service & Repair Manual

CONTENTS Find the right Genuine Motor Parts & Accessories for your bike by going straight to your model family below. In these pages, you can find everything you need to build the bike you dream of — and love doing it. V-ROD ® 24 INSPIRATION 26 WHAT’S NEW 30 WINDSHIELDS 32 SEATING 34 BACKRESTS & RACKS 37 SADDLEBAGS 40 ENGINE GUARDS 41 ENGINE / CHASSIS TRIM 42 CHASSIS TRIM — FRONT END 45 CHASSIS TRIM — REAR END 47 WHEELS, SPROCKETS & BRAKES 48 HAND & FOOT CONTROLS 51 LIGHTING 56 SPORTSTER ® 58 INSPIRATION 60 WHAT’S NEW 72 XR1200™ ACCESSORIES 74 WINDSHIELDS 76 SEATING 81 BACKRESTS & RACKS 87 SADDLEBAGS & LUGGAGE 96 FIT SHOP / SUSPENSION 100 FOOT CONTROLS & HIGHWAY PEGS 102 ENGINE GUARDS 105 CHASSIS TRIM — FRONT END 106 CHASSIS TRIM — REAR END 110 CHASSIS TRIM — BODYWORK 113 DYNA ® 118 INSPIRATION 120 WHAT’S NEW 130 WINDSHIELDS 132 SEATING 138 BACKRESTS & RACKS 148 SADDLEBAGS & LUGGAGE 158 FIT SHOP / SUSPENSION 164 FOOT CONTROLS 166 FOOT CONTROLS & HIGHWAY PEGS 171 CHASSIS TRIM — FRONT END 172 CHASSIS TRIM — REAR END 179 CHASSIS TRIM — BRAKES 182 CHASSIS TRIM — BODYWORK 184 SOFTAIL ® 190 INSPIRATION 192 WHAT’S NEW 202 WINDSHIELDS 204 SEATING 213 BACKRESTS & RACKS 226 SADDLEBAGS & LUGGAGE 241 FIT SHOP / SUSPENSION 256 FOOT CONTROLS 258 ENGINE GUARDS & HIGHWAY PEGS 268 CHASSIS TRIM — FRONT END 272 CHASSIS TRIM — REAR END 282 CHASSIS TRIM — BRAKES 289 CHASSIS TRIM — BODYWORK 292 TOURING 302 INSPIRATION 304 WHAT’S NEW 322 WINDSHIELDS 324 WINDSHIELD ACCESSORIES 333 FAIRING LOWERS 336 SEATING 340 BACKRESTS & RACKS 356 TOUR-PAK ® LUGGAGE 366 TOUR-PAK ® ACCESSORIES 376 SADDLEBAGS 387 FIT SHOP / SUSPENSION 398 FOOT CONTROLS 401 ENGINE GUARDS & JIFFY STANDS 410 CHASSIS TRIM — FRONT END 412 CHASSIS TRIM — BRAKES 420 CHASSIS TRIM — REAR END 423 CHASSIS TRIM — FAIRING 424 CHASSIS TRIM — CONSOLE 430 CHASSIS TRIM — BODYWORK 434 TRIKE & SIDECAR ACCESSORIES 441 Find the right model-specific and multi-fit Genuine Motor Parts & Accessories for every need in these pages, plus a whole fleet of bikes designed to spark inspiration and get you on the road with the ride of your dreams. SOFTAIL ® 190 INSPIRATION 192 WHAT’S NEW 202 WINDSHIELDS 204 SEATING 213 BACKRESTS & RACKS 226 SADDLEBAGS & LUGGAGE 241 FIT SHOP / SUSPENSION 256 FOOT CONTROLS 258 ENGINE GUARDS & HIGHWAY PEGS 268 CHASSIS TRIM — FRONT END 272 CHASSIS TRIM — REAR END 282 CHASSIS TRIM — BRAKES 289 CHASSIS TRIM — BODYWORK 292 TOURING INSPIRATION 304 WHAT’S NEW 322 WINDSHIELDS 324 WINDSHIELD ACCESSORIES 333 FAIRING LOWERS 336 SEATING 340 BACKRESTS & RACKS 356 TOUR-PAK ® LUGGAGE 366 TOUR-PAK ® ACCESSORIES 376 SADDLEBAGS 387 FIT SHOP / SUSPENSION 398 FOOT CONTROLS 401 ENGINE GUARDS & JIFFY STANDS 410 302 CHASSIS TRIM — FRONT END 412 CHASSIS TRIM — BRAKES 420 CHASSIS TRIM — REAR END 423 CHASSIS TRIM — FAIRING 424 CHASSIS TRIM — CONSOLE 430 CHASSIS TRIM — BODYWORK 434 TRIKE & SIDECAR ACCESSORIES 441 V-ROD ® 24 INSPIRATION 26 WHAT’S NEW 30 WINDSHIELDS 32 SEATING 34 BACKRESTS & RACKS 37 SADDLEBAGS 40 ENGINE GUARDS 41 ENGINE / CHASSIS TRIM 42 CHASSIS TRIM — FRONT END 45 CHASSIS TRIM — REAR END 47 WHEELS, SPROCKETS & BRAKES 48 HAND & FOOT CONTROLS 51 LIGHTING 56 SPORTSTER ® 58 INSPIRATION 60 WHAT’S NEW 72 XR1200™ ACCESSORIES 74 WINDSHIELDS 76 SEATING 81 BACKRESTS & RACKS 87 SADDLEBAGS & LUGGAGE 96 FIT SHOP / SUSPENSION 100 FOOT CONTROLS & HIGHWAY PEGS 102 ENGINE GUARDS 105 CHASSIS TRIM — FRONT END 106 CHASSIS TRIM — REAR END 110 CHASSIS TRIM — BODYWORK 113 DYNA ® 118 INSPIRATION 120 WHAT’S NEW 130 WINDSHIELDS 132 SEATING 138 BACKRESTS & RACKS 148 SADDLEBAGS & LUGGAGE 158 FIT SHOP / SUSPENSION 164 FOOT CONTROLS 166 FOOT CONTROLS & HIGHWAY PEGS 171 CHASSIS TRIM — FRONT END 172 CHASSIS TRIM — REAR END 179 CHASSIS TRIM — BRAKES 182 CHASSIS TRIM — BODYWORK 184 MODEL FAMILIES

SCREAMIN’ EAGLE ® 448 STREET TUNER 451 AIR CLEANER KITS & FILTERS 452 EXHAUST SYSTEMS 459 XL & TWIN CAM STAGE KITS 474 ENGINE & TRANSMISSION 478 COMPONENTS IGNITION 484 SPECIALTY TOOLS 486 ENGINE REMANUFACTURING 492 ENGINES 496 TRANSMISSIONS 499 ENGINE TRIM 500 DERBY, POINT & AIR CLEANER TRIM 502 AIR CLEANER COVERS 514 ENGINE TRIM — SPORTSTER ® 516 ENGINE TRIM — BIG TWIN 518 OIL COOLERS 528 FANS & OIL LEVEL DIPSTICKS 530 CARB COVERS & FUEL LINES 532 CYLINDER HEAD COVERS 533 HARDWARE & HARDWARE COVERS 534 CONTROLS 540 HAND GRIP & FOOT CONTROL 541 COLLECTIONS FOOTPEG & FOOTBOARDS 558 HIGHWAY PEGS & 562 FOOTPEG HARDWARE MIRRORS 565 HANDLEBARS 570 HANDLEBAR RISERS 584 HAND CONTROLS & LEVERS 588 CONTROL CABLES & BRAKE LINES 594 AUDIO & GPS 596 TUNES — CRUISER BIKES 598 TUNES — TOURING BIKES 600 COMMUNICATIONS — 608 TOURING BIKES GPS NAVIGATION 610 HEADSETS 613 ANTENNA SYSTEMS 614 AUXILIARY POWER 616 GAUGES & FUEL CAPS 617 SPEEDOMETERS / TACHOMETERS 618 FAIRING MOUNT GAUGES 622 OIL TEMP / PRESSURE / LEVEL 623 CLOCKS & AIR TEMP 625 GAUGE TRIM 626 FUEL GAUGES, 627 CAPS & MEDALLIONS LIGHTING 632 HEADLAMPS 633 TURN SIGNALS 641 TAIL & BRAKE LAMPS 647 DECORATIVE LED LIGHTING 652 LIGHTING TRIM 656 HORNS & HORN COVERS 662 LICENSE MOUNTS 664 WHEELS 670 CUSTOM WHEELS 672 CUSTOM SPROCKETS 692 BRAKE ROTORS 694 WHEEL ACCESSORIES 696 LUGGAGE 698 TOURING LUGGAGE 699 BUNGEES & TIE-DOWNS 703 SISSY BAR & RACK BAGS 704 WINDSHIELD & FAIRING BAGS 706 LUGGAGE ACCESSORIES 709 FLAGS 711 CUSTOM SEAT PROGRAM 712 COLOR SHOP 716 LIMITED SERIES CUSTOM 718 PAINT SETS CORE SERIES CUSTOM 732 PAINT SETS BODYWORK 739 MEDALLIONS & DECALS 746 STORAGE & SECURITY 748 GARAGE STORAGE 749 MOTORCYCLE COVERS 752 MOTORCYCLE TIE-DOWNS 754 SECURITY LOCKS & SYSTEMS 756 CLEANING & MAINTENANCE 763 SURFACE CARE PRODUCTS 764 TIRE GAUGES & FLASHLIGHTS 774 BATTERY CHARGERS 776 TOOLS & OIL CHANGE 778 ACCESSORIES FUEL ADDITIVES & SEALANTS 783 OIL, LUBE & FILTERS 786 BRAKE PADS & BELTS 792 BATTERIES & SPARK PLUGS 793 PAINTS 795 TIRES 796 MULTI-FIT Smartphone with a QR Reader Scans a Quick Response Code Information Appears on Smartphone GETTING MORE WITH QR CODES For a video view, log on to: h-d.com/partsvideos

Harley-Davidson created the most comprehensive and personal customization process in the world of motorcycling — H-D1 TM It’s about designing a bike just for you. For the way you ride. For the way you live. One that’s a perfect match for your style and body type. H-D1 ™ brings together all the parts processes and people only Harley-Davidson can offer — to make customization easier and more intuitive than ever before. And it starts with the 10,000 parts sitting in the palms of your hands. , . F A C T O R Y C U S T O M I Z A T A T A I O N B I K E B U I L D E R P A R T S & A C C E S S O R I E S C O N S U L T A T I O N F I T S H O P

PARTS & ACCESSORIES Your custom journey starts with a vision: Your dream bike. And here’s where the endless possibilities of over 10,000 genuine H-D ® parts and accessories can make your ultimate custom of one feel very, very real. Genuine Harley ® parts are engineered, manufactured and tested to a higher standard to ﬁt better, look better, work better and last longer. So be true to your bike, and yourself, and let every part of your dream become exactly the way you want it — perfect. Check out all our featured bikes at h-d.com / gallery

PARTS & ACCESSORIES The peace of mind you get from H-D ® Genuine Motor Parts & Accessories comes from over 100 years of experience that goes into every part we make. So you know you’re getting products that perform up to Harley-Davidson standards, with styling and finishes that will always be a perfect match. No one knows your bike like we do. Our parts are engineered to your bike’s Original Equipment specifications. Then they’re extensively tested in the H-D labs and on the test track for fit, function and durability. Corrosion testing. Load testing. Vibration testing. We even subject our parts to temperature extremes to ensure they’ll hold up. And we stand behind what we make with a 2-year warranty on accessories installed within 60 days of vehicle purchase.

THE ROOM —A SILENT CHAMBER LINED WITH PERFORATED SHEET METAL AND 50,000 POUNDS OF FIBERGLASS ACOUSTIC WEDGES — USES A WIDE ARRAY OF MICROPHONES TO GET PRECISE READINGS OF DRIVE-BY NOISE. THIS IS THE ROOM THAT CREATES THAT WORLD-FAMOUS HARLEY-DAVIDSON ® SOUND. THE VEHICLE VIBRATION SIMULATOR CHAMBER IS USED TO DESIGN THE HARLEY SIGNATURE FEEL WHILE SQUELCHING UNDESIRABLE RATTLES.

HANDLEBAR FOOT CONTROLS SEAT SUSPENSION SUSPENSION FOOT CONTROLS Foot control options allow you to position your lower body for maximum riding comfort. SEAT Selecting the ideal seat helps you reach the controls and plant your feet firmly at a stop. HANDLEBAR Changing the shape and position of the handlebar optimizes your reach to the controls and also puts you in a relaxed riding posture. SUSPENSION Profile ® Low suspension lets you tune the ride height to fit your measurements and your sense of style. FIT SHOP To learn more about Fit Shop, visit h-d.com / fitshop Pick any model and your local H-D ® Dealer will tailor it to your measurements. No matter your size or stature, trained H-D1 ™ Fit Shop experts will help you equip your motorcycle for maximum comfort and riding confidence.

FIT SHOP EXPERTS GUIDE YOU THROUGH A STEP-BY-STEP PROCESS TO PUT TOGETHER A BIKE THAT FITS YOU ON EVERY LEVEL.

No matter where you are on your customization journey, an H-D1 ™ Consultation at your local H-D ® Dealer will ensure you reach your destination faster, easier and with more peace of mind. Our H-D1 ™ Consultants are real riders who undergo extensive training at Harley-Davidson University ® in Milwaukee, so they know your bike inside and out. These Harley-Davidson ® motorcycle experts will listen to your ideas, ask the right questions, map out a plan, and get you what you need to turn your dream bike into reality. CONSULTATION

2011-2015 Harley-Davidson Softail Fat Boy/Fat Boy Lo (FLSTF/FLSTFB) Service & Repair Manual

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