2007 Harley Davidson FLHX Street Glide Factory Service & Work Shop Manual
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ABOUT THIS MANUAL
GENERAL
This electrical diagnostic service manual has been prepared
with two purposes in mind. First, it will acquaint the user with
the construction of the Harley-Davidson product and assist in
the performance of repair. Secondly, it will introduce to the
professional Harley-Davidson Technician the latest field-tested
and factory-approved diagnostic methods.We sincerely believe
that this manual will make your association with Harley-Dav-
idson products more pleasant and profitable.
HOW TO USE YOUR SERVICE MANUAL
Refer to the table below for the content layout of this manual.
CHAPTER NO.
General Information 1
Initial Diagnostics and Serial Data 2
Starting and Charging 3
Instruments 4
Accessories, Horn, Lighting and Security 5
Engine Management 6
ABS 7
Audio System 8
Appendix A Connector Repair A
Appendix B Wiring B
Appendix C Conversions C
Appendix D Glossary D
Use the TABLE OF CONTENTS (which follows this FORE-
WORD) and the INDEX (at the back of this manual) to quickly
locate subjects. Chapters and topics in this manual are
sequentially numbered for easy navigation.
For example, a cross-reference shown as 2.2 SPECIFICA-
TIONS refers to chapter 2 CHASSIS, heading 2.2 SPECIFIC-
ATIONS.
For quick and easy reference, all pages contain a chapter
number followed by a page number. For example, page 3-5
refers to page 5 in Chapter 3.
A number of acronyms and abbreviations are used in this
document. See the D .1 GLOSSAR Y for a list of acronyms,
abbreviations and definitions.
PREPARATION FOR SERVICE
Stop the engine when refueling or servicing the fuel
system. Do not smoke or allow open flame or sparks near
gasoline. Gasoline is extremely flammable and highly
explosive, which could result in death or serious injury.
(00002a)
Good preparation is very important for efficient service work.
A clean work area at the start of each job will allow you to
perform the repair as easily and quickly as possible, and will
reduce the incidence of misplaced tools and parts. A motorcycle
that is excessively dirty should be cleaned before work starts.
Cleaning will occasionally uncover sources of trouble. Tools,
instruments and any parts needed for the job should be
gathered before work is started. Interrupting a job to locate
tools or parts is a distraction and causes needless delay.
NOTES
• To avoid unnecessary disassembly, carefully read all rel-
ative service information before repair work is started.
• In figure legends, the number which follows the name of
a part indicates the quantity necessary for one complete
assembly.
• When servicing a vehicle equipped with the Harley-Dav-
idson Smart Security System (H-DSSS), you must first
disarm the security system. Either keep the fob in close
proximity to the vehicle, or use Digital Technician II to
disable the security system while the vehicle is being ser-
viced and re-enable the system after service is completed.
SERVICE BULLETINS
In addition to the information presented in this manual, Harley-
Davidson Motor Company will periodically issue service bul-
letins to Harley-Davidson dealers. Service bulletins cover
interim engineering changes and supplementary information.
Consult the service bulletins to keep your product knowledge
current and complete.
USE GENUINE REPLACEMENT PARTS
Harley-Davidson parts and accessories are designed for
Harley-Davidson motorcycles. Using non-Harley-Davidson
parts or accessories can adversely affect performance,
stability or handling, which could result in death or serious
injury. (00001b)
To achieve satisfactory and lasting repairs, carefully follow the
service manual instructions and use only genuine Harley-
Davidson replacement parts. Behind the emblem bearing the
words GENUINE HARLEY-DAVIDSON stand more than 100
years of design, research, manufacturing, testing and inspecting
experience.This is your assurance that the parts you are using
will fit right, operate properly and last longer.
WARNINGS AND CAUTIONS
Statements in this manual preceded by the following words
are of special significance.
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury. (00119a)
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury. (00139a)
NOTICE indicates a potentially hazardous situation which,
if not avoided, may result in property damage. (00140b)
FOREWORD
NOTE
Refers to important information, and is placed in italic type. It
is recommended that you take special notice of these items.
Proper service and repair is important for the safe, reliable
operation of all mechanical products. The service procedures
recommended and described in this manual are effective
methods for performing service operations.
Always wear proper eye protection when using hammers,
arbor or hydraulic presses, gear pullers, spring com-
pressors, slide hammers and similar tools. Flying parts
could result in death or serious injury. (00496b)
Some of these service operations require the use of tools
specially designed for the purpose. These special tools should
be used when and as recommended. It is important to note
that some warnings against the use of specific service methods,
which could damage the motorcycle or render it unsafe, are
stated in this manual. However, remember that these warnings
are not all-inclusive. Inadequate safety precautions could result
in death or serious injury.
Since Harley-Davidson could not possibly know, evaluate or
advise the service trade of all possible ways in which service
might be performed, or of the possible hazardous con-
sequences of each method, we have not undertaken any such
broad evaluation. Accordingly, anyone who uses a service
procedure or tool which is not recommended by Harley-Dav-
idson must first thoroughly satisfy himself that neither his nor
the operator's safety will be jeopardized as a result. Failure to
do so could result in death or serious injury.
PRODUCT REFERENCES
Read and follow warnings and directions on all products.
Failure to follow warnings and directions can result in
death or serious injury. (00470b)
When reference is made in this manual to a specific brand
name product, tool or instrument, an equivalent product, tool
or instrument may be substituted.
Kent-Moore Products
All tools mentioned in this manual with an "HD", "J" or "B"
preface must be ordered through SPX Kent-Moore. For ordering
information or product returns, warranty or otherwise, visit
www.spx.com.
Loctite Sealing and Threadlocking Products
Some procedures in this manual call for the use of Loctite
products. If you have any questions regarding Loctite product
usage or retailer/wholesaler locations, please contact Loctite
Corp. at www.loctite.com.
PRODUCT REGISTERED MARKS
Apple, Alcantara S.p.A., Allen, Amp Multilock, Bluetooth,
Brembo, Delphi, Deutsch, Dunlop, Dynojet, Fluke, G.E.
Versilube, Garmin, Gunk, Hydroseal, Hylomar, iPhone, iPod,
Kevlar, Lexan, Loctite, Lubriplate, Keps, K&N, Magnaflux,
Marson Thread-Setter Tool Kit, MAXI fuse, Molex, Michelin,
MPZ, Mulitilock, nano, NGK, Novus, Packard, Pirelli, Permatex,
Philips, PJ1, Pozidriv, Robinair, S100, Sems, Snap-on, Teflon,
Threadlocker, Torca, Torco, TORX, Tufoil, Tyco, Ultratorch,
Velcro, X-Acto, XM Satellite Radio, and zumo are among the
trademarks of their respective owners.
H-D MICHIGAN, INC. TRADEMARK
INFORMATION
Harley, Harley-Davidson, H-D, Bar & Shield, Cross Bones,
Digital Tech, Digital Technician, Digital Technician II, Dyna,
Electra Glide, Evolution, Fat Bob, Fat Boy, Glaze, Gloss, H-D,
H-Dnet.com, HD, Harley, Harley-Davidson, Heritage Softail,
Low Rider, Night Rod, Nightster, Night Train, Profile, Revolu-
tion, Road Glide, Road King, Road Tech, Rocker, Softail,
Sportster, Street Glide, Street Rod, Sun Ray, Sunwash, Tech
Link, Twin Cam 88, Twin Cam 88B, Twin Cam 96, Twin Cam
96B, Twin Cam 103, Twin Cam 103B, Twin Cam 110, Twin
Cam 110B, Tour-Pak, Screamin' Eagle, Softail, Super Glide,
SYN3, Ultra Classic, V-Rod, VRSC and Harley-Davidson
Genuine Motor Parts and Genuine Motor Accessories are
among the trademarks of H-D Michigan, Inc.
CONTENTS
All photographs, illustrations and procedures may not neces-
sarily depict the most current model or component, but are
based on the latest production information available at the time
of publication.
Since product improvement is our continual goal, Harley-Dav-
idson reserves the right to change specifications, equipment
or designs at any time without notice and without incurring
obligation.
GENERAL INFORMATION
1.1 SPECIFICATIONS AND COMPONENT
LOCATIONS
Specifications.....................................................................1-1
Component Locations........................................................1-2
1.2 DIAGNOSTIC TOOLS
How To Use Diagnostic Tools...........................................1-13
HD-26792 Spark Tester.............................................1-13
HD-34730-2D Fuel Injector Test Light.......................1-13
HD-39978 Digital Multimeter (Fluke 78)....................1-13
HD-41404-C Harness Connector Test Kit.................1-14
HD-42682 Breakout Box (Instruments).....................1-14
HD-42682 Breakout Box (TSM/TSSM/HFSM)..........1-14
HD-48637 Breakout Box (ECM)................................1-15
HD-48642 Breakout Box (ABS).................................1-15
HD-47918 Advanced Audio System Breakout Box....1-16
HD-44687 Ignition Coil Circuit Test Adapter..............1-16
HD-48053 Advanced Battery Conductance and Electrical
System Analyzer.......................................................1-17
HD-48650 Digital Technician II..................................1-17
1.3 DIAGNOSTICS AND
TROUBLESHOOTING
Voltage Drop.....................................................................1-18
Voltage Drop Test......................................................1-18
Wiggle Test.......................................................................1-19
Relay Diagnostics.............................................................1-19
Relay Variation..........................................................1-19
Relay Test..................................................................1-19
Job/Time Codes Values....................................................1-20
INITIAL DIAGNOSTICS AND SERIAL
DATA
2.1 INITIAL DIAGNOSTICS
Description and Operation..................................................2-1
Retrieving Trouble Codes...................................................2-1
Odometer Self-Diagnostics.................................................2-1
Diagnostic Mode..........................................................2-1
Diagnostics.........................................................................2-1
Diagnostic Tips............................................................2-1
Code Types.........................................................................2-6
Current........................................................................2-6
Historic........................................................................2-6
Multiple Trouble Codes.......................................................2-6
Clearing DTCs....................................................................2-6
Security Lamp....................................................................2-6
Check Engine Lamp...........................................................2-6
Symptoms..........................................................................2-7
Connector Information.................................................2-8
Initial Diagnostics.............................................................2-21
1. Verifying Current DTC Test....................................2-21
2. Battery Power Test.................................................2-21
3. Ignition Power Test.................................................2-21
4. Engine Stop Switch Circuit Test.............................2-21
5. Security System Test.............................................2-21
6. Starter System Test...............................................2-21
7. Engine Running Test..............................................2-21
8. Verification Test......................................................2-21
2.2 SERIAL DATA COMMUNICATION
Description and Operation................................................2-22
Components.....................................................................2-23
Electronic Control Module (ECM)..............................2-23
Speedometer and Tachometer..................................2-23
TSM/TSSM/HFSM.....................................................2-23
Data Link Connector (DLC).......................................2-23
Communication DTCs and "Bus Er".................................2-23
Diagnostic Tips..........................................................2-23
2.3 DTC U1016, U1040, U1064, U1097, U1255
Description and Operation................................................2-24
Diagnostic Tips..........................................................2-24
Connector Information...............................................2-24
DTC U1016......................................................................2-25
1. Open Ground Test.................................................2-25
2. Switched Power Circuit Open Test.........................2-25
3. TSM/TSSM/HFSM Serial Data Circuit Continuity
Test............................................................................2-26
4. Speedometer Serial Data Circuit Continuity Test....2-26
5.Tachometer Serial Data Circuit Continuity Test......2-26
DTC U1040, U1255..........................................................2-26
1. ABS Fuse Visual Test............................................2-26
2. Loss of Power Test.................................................2-26
3. Loss of Ground Test...............................................2-26
4. Instrument Serial Data Circuit Continuity Test.......2-26
5. Power Circuit Short to Ground Test.......................2-27
DTC U1064, U1255..........................................................2-27
1. Fuse Test...............................................................2-27
2. Loss of Battery Power Test....................................2-27
3. Loss of Ignition Power Test....................................2-27
4. Loss of Ground Test...............................................2-27
5. Speedometer Serial Data Circuit Continuity Test....2-27
6. Power Circuit Short to Ground Test.......................2-27
7. ECM Serial Data Circuit Continuity Test................2-27
8.Tachometer Serial Data Circuit Continuity Test......2-28
DTC U1097, U1255..........................................................2-28
1. Fuse Test...............................................................2-28
2. Loss of Power Test.................................................2-28
3. Loss of Ground Test...............................................2-28
4. Speedometer Serial Data Circuit Continuity Test....2-28
5. Power Circuit Short to Ground Test.......................2-28
6. ECM Serial Data Circuit Continuity Test................2-28
2.4 DTC U1300, U1301 OR BUS ER
Description and Operation................................................2-29
Diagnostic Tips..........................................................2-29
Connector Information...............................................2-29
DTC U1300......................................................................2-30
1. Serial Data Short to Ground Test...........................2-30
2. ECM Test...............................................................2-30
3. TSM/TSSM/HFSM Test..........................................2-30
4. ABS Module Test (If Vehicle is not Equipped with ABS,
Go to Test 5.).............................................................2-30
5.Tachometer Test (If Vehicle is not Equipped with
Tachometer, Go to Test 6.)........................................2-30
6. Radio Test (If Vehicle is not Equipped with Radio, Go
to Test 7.)...................................................................2-30
7. Serial Data Short to Ground Test...........................2-30
8. Serial Data Circuit Open Test................................2-30
9. Intermittent Test.....................................................2-30
DTC U1301......................................................................2-31
1. Serial Data Short to Voltage Test...........................2-31
2. ECM Test...............................................................2-31
3. TSM/TSSM/HFSM Test..........................................2-31
4. ABS Module Test (If Vehicle is not Equipped with ABS,
Go to Test 5.).............................................................2-31
5.Tachometer Test (If Vehicle is not Equipped with
Tachometer, Go to Test 6.)........................................2-31
TABLE OF CONTENTS
6. Radio Test (If Vehicle is not Equipped with Radio, Go
to Test 7.)...................................................................2-31
7. Serial Data Short to Voltage Test...........................2-31
8. Serial Data Circuit Open Test................................2-31
9. Intermittent Test.....................................................2-32
STARTING AND CHARGING
3.1 BATTERY TESTING
General...............................................................................3-1
Voltmeter Test.....................................................................3-1
Conductance Test...............................................................3-1
Load Test............................................................................3-1
3.2 STARTING SYSTEM
Description and Operation..................................................3-3
Components.......................................................................3-3
Starter.........................................................................3-3
Starter Solenoid..........................................................3-3
Engine Stop Switch.....................................................3-3
Start Switch.................................................................3-3
Start Relay..................................................................3-3
Ignition Switch.............................................................3-3
Battery.........................................................................3-4
Grinding Noise Or Erratic Starting...............................3-4
Job/Time Code Values................................................3-4
Connector Information.................................................3-4
Starter Troubleshooting......................................................3-6
Starter Testing....................................................................3-7
1. Starting System Operational Test............................3-7
2. Audible Noise Test...................................................3-7
3. Starter Solenoid Test...............................................3-7
4. Start Switch Circuit Test...........................................3-7
5. Start Switch Circuit Short to Voltage Test................3-7
6. Start Switch Circuit Short to Voltage [2B] Test.........3-7
7. Start Switch Circuit Short to Voltage [2A] Test ........3-7
8. Start Switch Test......................................................3-7
9. Start Relay Test.......................................................3-8
Nothing Clicks.....................................................................3-8
1. Battery Test..............................................................3-8
2. Fuse Test.................................................................3-8
3. Ignition Circuit Test..................................................3-8
4. Ignition Switch Supply Voltage Test.........................3-8
5. Ignition Switch to [222] Test ....................................3-8
6. Ignition Switch Test..................................................3-8
7. Ignition Switch to [222] Continuity Test....................3-9
8. Start Switch Circuit Voltage Test..............................3-9
9. Start Switch Test......................................................3-9
10. Start Switch Circuit Continuity Test........................3-9
11. Start Switch Circuit Continuity [2B] Test................3-9
12. Start Switch Circuit Continuity [2A] Test................3-9
13. Start Relay Control Circuit Test..............................3-9
14. Start Relay Control Circuit Open Test....................3-9
15. TSM/TSSM/HFSM Ground Test.............................3-9
16. Continuity at Neutral Switch Test...........................3-9
17. Neutral Switch Ground Circuit Test......................3-10
18. Start Relay Coil Control Circuit Short to Voltage
Test............................................................................3-10
19. Engine Stop Switch Voltage Test.........................3-10
20. Relay Enable Circuit Continuity Test....................3-10
21. Anti-Theft Tracking Module Test...........................3-10
Start Relay Clicks.............................................................3-10
1. Battery Test............................................................3-10
2. Starter Solenoid Control Coil Voltage Test.............3-10
3. Starter Solenoid Control Coil Continuity Test........3-10
4. Start Solenoid Wiring Inspection Test....................3-10
5. Starter Solenoid Test.............................................3-11
Starter Solenoid Clicks.....................................................3-11
1. Battery Test............................................................3-11
2. Starter Voltage Drop Test.......................................3-11
3. Starter Solenoid Voltage Drop Starter Side Test.....3-11
4. Starter Solenoid Battery Side Voltage Drop Test....3-11
5. Starter Ground Circuit Voltage Drop Test..............3-11
6. Starter Ground Test...............................................3-11
7. Starter Draw Test...................................................3-11
8. Mechanical Binding Test........................................3-11
Starter Spins But Does Not Engage.................................3-12
1. Pinion Gear and Clutch Shell Test.........................3-12
Starter Stalls or Spins Too Slowly.....................................3-12
1. Battery Test............................................................3-12
2. Starter Stud Voltage Drop Test..............................3-12
3. Starter Ground Circuit Voltage Drop Test..............3-12
4. Starter Draw Test...................................................3-12
5. Starter Solenoid Voltage Drop Starter Side Test.....3-12
6. Starter Solenoid Battery Side Voltage Drop Test....3-12
3.3 TESTING STARTER ON MOTORCYCLE
Starter Current Draw Test.................................................3-13
3.4 TESTING STARTER ON BENCH
Free Running Current Draw Test......................................3-14
Starter Solenoid................................................................3-14
Solenoid Pull-In Test.........................................................3-14
Solenoid Hold-In Test........................................................3-14
Solenoid Return Test........................................................3-15
3.5 CHARGING SYSTEM
Description and Operation................................................3-16
Alternator...................................................................3-16
Voltage Regulator......................................................3-16
Troubleshooting................................................................3-16
Battery.......................................................................3-16
Wiring........................................................................3-16
Voltage Regulator Inspection....................................3-16
Job/Time Code Values..............................................3-16
Connector Information...............................................3-16
Low or No Charging..........................................................3-17
1. Battery Test............................................................3-17
2. Off Idle Voltage Test...............................................3-17
3. AC Output Test......................................................3-17
4. Stator Test..............................................................3-17
5. Rotor Inspection Test.............................................3-17
6.Voltage Regulator Power Circuit Test.....................3-17
7.Voltage Regulator Ground Circuit Test...................3-17
Overcharging....................................................................3-17
1. Battery Voltage Test...............................................3-17
2.Voltage Regulator Ground Circuit Test...................3-17
Low Battery After Extended IGN OFF..............................3-18
1. Battery Test............................................................3-18
2. Amp Draw Test......................................................3-18
Battery Runs Down During Use.......................................3-18
1. Total Current Draw Test.........................................3-18
2. Battery Test............................................................3-18
Battery Charging Tests.....................................................3-18
TABLE OF CONTENTS
Milliampere Draw Test...............................................3-18
Total Current Draw and Output Test..........................3-19
Stator Test.................................................................3-20
AC Output Test..........................................................3-21
3.6 DTC B0563, P0562, P0563
Description and Operation................................................3-22
DTC B0563...............................................................3-22
DTC P0562 and P0563.............................................3-22
Diagnostics.......................................................................3-22
Diagnostic Tips..........................................................3-22
Connector Information...............................................3-22
DTC P0562.......................................................................3-24
1. Battery Test............................................................3-24
2. Charging System Test............................................3-24
3. ECM Switched Voltage Test...................................3-24
4. ECM Switched Voltage Drop Test..........................3-24
5. ECM Ground Circuit Voltage Drop Test.................3-24
6. ECM Switched Power Circuit Resistance Test.......3-24
7. Switched Power Circuit Resistance Test................3-24
8. Switched Power Circuit Resistance [1A] Test........3-24
9. Switched Power Circuit Resistance [1B] Test........3-24
10. Ignition Circuit Resistance Test............................3-25
11. Ignition Circuit Resistance [1A] Test....................3-25
12. Ignition Circuit Resistance [1B] Test....................3-25
13. Engine Stop Switch Test......................................3-25
14. Ignition Circuit Voltage Drop Test.........................3-25
15. Ignition Circuit Resistance Test............................3-25
16. Ignition Switch To [222] Resistance Test..............3-25
17. Ignition Switch Battery Circuit Voltage Drop
Test............................................................................3-25
18. Battery Voltage to Main Fuse Voltage Drop
Test............................................................................3-25
19. Main Fuse to Ignition Switch Resistance Test.....3-25
20. Main Fuse to [222] Resistance Test.....................3-25
21. Repair Validation Test .........................................3-26
DTC B0563, P0563..........................................................3-26
1. Charging System Test............................................3-26
2. Repair Validation Test............................................3-26
3.7 DTC B1006, B1007
Description and Operation................................................3-27
Diagnostic Tips..........................................................3-27
DTC B1006, B1007..........................................................3-27
1. Charging System Test............................................3-27
2. Repair Validation Test............................................3-27
INSTRUMENTS
4.1 INSTRUMENTS
Description and Operation..................................................4-1
Trip Odometer Reset Switch Operation.......................4-1
Speedometer Theory of Operation.....................................4-1
Tachometer Theory of Operation........................................4-2
Instrument Diagnostics.......................................................4-2
4.2 DTC B1004, B1005
Description and Operation..................................................4-3
Connector Information.................................................4-3
DTC B1004.........................................................................4-5
1. Fuel Level Sender Voltage Test...............................4-5
2. Fuel Pump and Sender Test....................................4-5
3. Fuel Gauge Voltage Test..........................................4-5
4. Fuel Level Sender Circuit Continuity Test................4-5
5. Fuel Level Sender Circuit Test.................................4-5
DTC B1005.........................................................................4-5
1. Fuel Level Sender Voltage Test...............................4-5
2. Fuel Pump and Sender Test....................................4-5
3. Fuel Level Sender Circuit Test.................................4-6
4. Fuel Level Sender Circuit Continuity Test................4-6
5. Fuel Gauge Ground Circuit Test..............................4-6
6. Fuel Sender Resistance Test...................................4-6
4.3 DTC B1008
Description and Operation..................................................4-7
Trip Odometer Reset Switch Closed...........................4-7
DTC B1008.........................................................................4-7
1. Rubber Boot Test.....................................................4-7
2.Trip Odometer Reset Switch Test.............................4-7
4.4 NO INSTRUMENT POWER
Description and Operation..................................................4-8
Connector Information.................................................4-8
Speedometer Inoperative.................................................4-10
1. Battery and Ignition Function Test ........................4-10
2. Accessory Function Test........................................4-10
3. Accessory Fuse Test.............................................4-10
4. Battery Fuse Test...................................................4-10
5. Battery Circuit to Battery Fuse Test.......................4-10
6. Battery Circuit to Speedometer Test......................4-10
7. Battery Circuit Short to Ground Test......................4-10
8. Ignition Circuit Test................................................4-10
9. Instrument Power Circuit Test................................4-10
10. Ignition Fuse Test.................................................4-11
11. Ignition Power to Instrument Fuse Test................4-11
12. Ignition Power Short to Ground Test....................4-11
13. Ground Circuit Test..............................................4-11
4.5 INDICATOR LAMPS
Description and Operation................................................4-12
Low Fuel Indicator.....................................................4-12
Neutral Indicator........................................................4-15
Oil Pressure Indicator................................................4-15
Turn Signal Indicators................................................4-15
High Beam Indicator..................................................4-15
Sixth Gear Indicator...................................................4-15
Connector Information...............................................4-15
Oil Pressure Lamp Always On..........................................4-17
1. Oil Pressure Lamp Function Test...........................4-17
2. Engine Running Test..............................................4-17
3. Oil Pressure Sensor Test.......................................4-17
4. Oil Pressure Circuit Test........................................4-17
5. Mechanical Test.....................................................4-17
Oil Pressure Lamp Inoperative.........................................4-17
1. Oil Pressure Lamp Function Test...........................4-17
2. Oil Pressure Switch Test........................................4-17
3. Oil Pressure Circuit Test........................................4-17
Neutral Lamp Always On..................................................4-18
1. Neutral Lamp Function Test...................................4-18
2.Transmission Operation Test..................................4-18
3. Neutral Switch Test ...............................................4-18
4. TSM/TSSM/HFSM Test..........................................4-18
5. Neutral Switch Circuit Test.....................................4-18
TABLE OF CONTENTS
Neutral Lamp Inoperative.................................................4-18
1. Neutral Lamp Function Test...................................4-18
2. Neutral Switch Test................................................4-18
3. Neutral Switch Power Circuit Open Test................4-18
High Beam Indicator Lamp Inoperative............................4-19
1. High Beam Indicator Function Test........................4-19
2. High Beam Indicator Circuit Test ..........................4-19
Turn Signal Indicator Inoperative......................................4-19
1. Turn Signal Function Test......................................4-19
2.Turn Signal Indicator Circuit Test ..........................4-19
4.6 GAUGES
Theory of Operation.........................................................4-20
Fuel Gauge and Sender Test............................................4-20
Oil Pressure Gauge and Indicator Light...........................4-21
Problem.....................................................................4-21
Ambient Air Temperature Gauge......................................4-21
Problem.....................................................................4-21
Voltmeter Gauge...............................................................4-22
Problem.....................................................................4-22
ACCESSORIES, HORN, LIGHTING
AND SECURITY
5.1 ACCESSORIES
Description and Operation..................................................5-1
Components.......................................................................5-1
P&A Connectors..........................................................5-1
P&A Fuses..................................................................5-1
Connector Information.................................................5-2
Rear Auxiliary Power Outlet Inoperative.............................5-3
1. Power Outlet Fuse Test............................................5-3
2. Power Outlet Test.....................................................5-3
3. Power Outlet Ground Circuit Test............................5-3
4. Power Outlet Short to Ground Test..........................5-3
Cigar Lighter Inoperative....................................................5-3
1. P&A Fuse Test.........................................................5-3
2. Cigar Lighter Test.....................................................5-3
3. Cigar Lighter Ground Circuit Test............................5-3
4. Power Outlet Short to Ground Test..........................5-3
5.2 HEATED HAND GRIPS
Description and Operation..................................................5-4
Diagnostic Tips............................................................5-4
Connector Information.................................................5-4
Heated Handgrips Inoperative............................................5-6
1. P&A Fuse Test.........................................................5-6
2. Current Draw Test....................................................5-6
3. Power Supply Test...................................................5-6
4. Heated Grips Ground Circuit Test............................5-6
5. Heated Grips Test....................................................5-6
6. Heated Grips Short to Ground Test.........................5-6
7. Heated Grip Power Circuit Short to Ground Test.....5-6
8. Heated Grips Resistance Test.................................5-6
5.3 CRUISE CONTROL
Description and Operation..................................................5-7
System Operation...............................................................5-7
Troubleshooting..................................................................5-8
Diagnostic Tips............................................................5-8
Cruise Inoperative Diagnostics...........................................5-8
Cruise Control Inoperative Conditions..............................5-10
5.4 DTC P0577
Cruise Control..................................................................5-11
Connector Information...............................................5-11
DTC P0577.......................................................................5-13
1. Cruise Set/Coast Circuit Voltage Test....................5-13
2. Cruise Set/Coast Switch Test................................5-13
3. Cruise Resume/Accelerate Circuit Voltage Test.....5-13
4. Cruise Circuit Voltage Test.....................................5-13
5.5 HORN
Description and Operation................................................5-14
Components.....................................................................5-14
Horn Switch...............................................................5-14
Horn..........................................................................5-14
Symptoms........................................................................5-14
Diagnostic Tips..........................................................5-14
Connector Information...............................................5-14
Horn Always On................................................................5-15
1. Horn Switch Test....................................................5-15
Horn Inoperative...............................................................5-15
1. Accessory Circuit Open or Shorted Test...............5-15
2. Horn Test...............................................................5-15
3. Ground Circuit Open Test......................................5-15
4. Horn Switch Malfunction Test................................5-15
5. Horn Power Circuit Open Test...............................5-15
5.6 TURN SIGNALS
Description and Operation................................................5-16
BAS Operation..........................................................5-16
BAS Restart..............................................................5-16
Manual Cancellation..................................................5-16
Automatic Cancellation..............................................5-16
Four-Way Flashing....................................................5-16
Will Not Cancel Upon Turn Completion, No DTCs...........5-19
1. TSM/TSSM/HFSM Mounting Test..........................5-19
2. Correct Configuration Test.....................................5-19
3. 4-Way Cancellation Test........................................5-19
4.Turn Signals Cancel Test.......................................5-19
5. Speedometer Test..................................................5-19
Flash at Double Normal Rate, All Bulbs Work, No DTCs..5-19
1. Lamp Load Calibration Test...................................5-19
2. Lamp Verification Test............................................5-19
3. Bulb Corrosion Test...............................................5-19
4. Lamp Connection Terminal Corrosion Test............5-19
5. Verification Test......................................................5-20
6. Lamp Operation Test.............................................5-20
7. Lamp Assembly Test..............................................5-20
Both Turn Signal Lamps on One Side Inoperative, No
DTCs................................................................................5-20
1. Left or Right Turn Signal Malfunction Test.............5-20
2. Right Turn Signal Circuit Test.................................5-20
3. Right Turn Signal Switch Test................................5-20
4. Right Turn Signal Circuit Continuity Test................5-20
5. Left Turn Signal Circuit Test...................................5-20
6. Left Turn Signal Switch Test...................................5-20
7. Left Turn Signal Circuit Continuity Test..................5-20
8. Right Turn Signal Short to Voltage Test.................5-21
9. Left Turn Signal Short to Voltage Test....................5-21
10. Anti-Theft Tracking Module Test...........................5-21
One Turn Signal Lamp Inoperative, No DTCs..................5-21
TABLE OF CONTENTS
1. Inoperative Signal Location Test............................5-21
2. Right Front Turn Signal Bulb Test..........................5-21
3. Right Front Turn Signal Circuit Test.......................5-21
4. Right Front Turn Signal Ground Circuit Test..........5-21
5. Left Front Turn Signal Bulb Test.............................5-21
6. Left Front Turn Signal Circuit Test..........................5-21
7. Left Front Turn Signal Ground Circuit Test.............5-22
8. Right Rear Turn Signal Bulb Test...........................5-22
9. Right Rear Turn Signal Circuit Test: Except LED
Lights.........................................................................5-22
10. Right Rear Turn Signal Ground Circuit Component
Test............................................................................5-22
11. Left Rear Turn Signal Bulb Test...........................5-22
12. Left Rear Turn Signal Circuit Test: Except LED
Lights.........................................................................5-22
13. Left Rear Turn Signal Component Test................5-22
14. Right Rear Turn Signal Ground Circuit Test.........5-22
15. Right Rear Turn Signal Circuit Test: LED Lights...5-22
16. Left Rear Turn Signal Ground Circuit Test...........5-23
17. Left Rear Turn Signal Circuit Test: LED Lights.....5-23
5.7 HEADLAMPS
Description and Operation................................................5-24
Diagnostic Tips..........................................................5-24
Connector Information...............................................5-24
Headlamp Inoperative, No DTCs......................................5-26
1. Operational Test.....................................................5-26
2. High Beam Indicator Test.......................................5-26
3. Headlamp High Beam Circuit Switch Test.............5-26
4. High Beam Headlamp Test....................................5-26
5. Headlamp Low Beam Switch Test.........................5-26
6. Low Beam Headlamp Test.....................................5-26
7. High Beam Indicator Test.......................................5-26
8. Headlamp Power Circuit Open Test.......................5-26
9. Headlamp Fuse Test..............................................5-27
10. Power Circuit Test................................................5-27
Auxiliary Lamps Inoperative.............................................5-27
1. Auxiliary Lamps Operation Test.............................5-27
2. Auxiliary Bulb Test.................................................5-27
3. Auxiliary Lamp Circuit Test: FLHR/C......................5-27
4. Auxiliary Lamp Switch Test....................................5-27
5. Auxiliary Lamp Power Circuit Test: FLHR/C...........5-27
6. Auxiliary Lamp Circuit Test: Except FLHR/C..........5-27
7. Auxiliary Lamp Power Circuit Test: Except
FLHR/C.....................................................................5-27
5.8 STOP LAMPS
Description and Operation................................................5-28
Diagnostic Tips..........................................................5-28
Connector Information...............................................5-28
Stop Lamp Inoperative.....................................................5-31
1. Accessory Circuit Test...........................................5-31
2. ACCY Fuse Test....................................................5-31
3. ACCY Circuit from Ignition Switch Test..................5-31
4. Ignition Switch Test................................................5-31
5. Accessory Circuit Resistance Test........................5-31
6. Fuel Level Sensor Test..........................................5-31
7. Speedometer Test..................................................5-31
8. Stop Lamp Switch Test..........................................5-31
9. Brake Relay Test....................................................5-31
10. Relay Coil Circuit Test..........................................5-31
11. Stop Lamp Switch Power Circuit Test..................5-32
12. Rear Stop Lamp Switch Test...............................5-32
13. Rear Stop Lamp Switch ACCY Circuit Test.........5-32
14. Front Stop Lamp Switch Test...............................5-32
15. Front Stop Lamp Switch ACCY Circuit Test.........5-32
16. Rear Stop Lamp to ABS Diode Pack Circuit
Test............................................................................5-32
17. ABS Diode Pack Rear Circuit Test.......................5-32
18. Front Stop Lamp to ABS Diode Pack Circuit
Test............................................................................5-32
19. ABS Diode Pack Front Circuit Test......................5-32
20. Relay Power Test.................................................5-32
21. Stop Lamp Test....................................................5-32
22. Circuit Board Test................................................5-32
23. Stop Lamp Circuit Test.........................................5-33
24. Lightbar Circuit Test.............................................5-33
25. Stop Lamp Circuit Test.........................................5-33
26. Facia/Converter Module Test...............................5-33
5.9 RUNNING LAMPS
Description and Operation................................................5-34
Connector Information...............................................5-34
Position Lamp Inoperative: HDI........................................5-36
1. Accessory Circuit Test...........................................5-36
2. Position Lamp Test.................................................5-36
3. Ground Circuit Test................................................5-36
Running Lamps Inoperative..............................................5-36
1. Running Lamp Test................................................5-36
2. General Lamp Test................................................5-36
3. Single Lamp Power Test........................................5-36
4. Lights Fuse Test.....................................................5-36
5.10 DTC B1121, B1122, B1123, B1124,
B1125, B1126
Description and Operation................................................5-37
Connector Information...............................................5-37
DTC B1121: HFSM...........................................................5-40
1.Turn Signal Lamp Inspection Test..........................5-40
2.Turn Signal Circuit Open Test................................5-40
DTC B1121: TSM/TSSM..................................................5-40
1. Operational Test.....................................................5-40
2. Indicator Short to Voltage Test...............................5-40
3. TSM/TSSM Short to Voltage Test..........................5-40
4. Indicator Shorted Test............................................5-40
5. Shorted Turn Signal Circuit Test............................5-40
6.Turn Signal Circuit Open Test................................5-40
DTC B1122: HFSM...........................................................5-41
1.Turn Signal Lamp Inspection Test..........................5-41
2.Turn Signal Circuit Open Test................................5-41
DTC B1122: TSM/TSSM..................................................5-41
1. Operational Test.....................................................5-41
2. Indicator Short to Voltage Test...............................5-41
3. TSM/TSSM/HFSM Short to Voltage Test...............5-41
4. Indicator Shorted Test............................................5-41
5. Turn Signal Circuit Shorted Test............................5-41
6.Turn Signal Circuit Open Test................................5-41
DTC B1123.......................................................................5-42
1.Turn Signal Lamp Inspection Test..........................5-42
2.Turn Signal Circuit Short to Ground Test...............5-42
3. Indicator Test.........................................................5-42
4. Facia/Converter Module Test.................................5-42
DTC B1124.......................................................................5-42
1.Turn Signal Lamp Inspection Test..........................5-42
TABLE OF CONTENTS
2.Turn Signal Circuit Short to Ground Test...............5-42
3. Indicator Test.........................................................5-42
4. Facia/Converter Module Test.................................5-42
DTC B1125.......................................................................5-43
1.Turn Signal Circuit Short to Ground Test...............5-43
2. Rear Turn Signal Test............................................5-43
DTC B1126.......................................................................5-43
1.Turn Signal Circuit Short to Ground Test...............5-43
2. Rear Turn Signal Test............................................5-43
5.11 DTC B1135, B1136, B1141, B1142
Diagnostics.......................................................................5-44
DTC B1135 Accelerometer Fault..............................5-44
DTC B1136 Accelerometer Tip-Over Self-Test
Fault..........................................................................5-44
DTC B1141 Ignition Switch Open/Low......................5-44
DTC B1142 Internal Fault..........................................5-44
DTC B1141.......................................................................5-44
1. Ignition Circuit Open Test.......................................5-44
5.12 SECURITY SYSTEM
Security Lamp..................................................................5-45
Security Immobilization....................................................5-45
TSSM/HFSM Features.....................................................5-46
Security System Options: TSSM...............................5-46
Warnings..........................................................................5-46
Arming: HFSM..................................................................5-46
Arming: TSSM..................................................................5-46
Auto-Arming Function: TSSM....................................5-47
Disarming: HFSM.............................................................5-47
Automatic Disarming.................................................5-47
Disarming with a PIN.................................................5-47
Disarming: TSSM..............................................................5-47
Alarm................................................................................5-48
Activation...................................................................5-48
Deactivation...............................................................5-48
Alarm Sensitivity: TSSM...................................................5-48
Sensitivity..................................................................5-48
5.13 KEY FOB
HFSM Fob........................................................................5-50
TSSM Fob........................................................................5-50
Arming the System....................................................5-50
Disarming the System...............................................5-50
Troubleshooting.........................................................5-50
Fob Assignment: HFSM....................................................5-50
Fob Assignment: TSSM....................................................5-50
5.14 SIREN
Description and Operation................................................5-52
Siren Chirp Mode Confirmation: HFSM............................5-52
Chirpless Mode.........................................................5-52
Chirp Mode................................................................5-52
Switching Modes.......................................................5-52
5.15 SERVICE AND EMERGENCY
FUNCTIONS AND CONFIGURATIONS
General.............................................................................5-53
Actuation: HFSM..............................................................5-53
Configuring a TSSM.........................................................5-53
Selecting a PIN.................................................................5-53
Initial Pin Entry: HFSM.....................................................5-53
Initial Pin Entry: TSSM......................................................5-54
Changing the Pin..............................................................5-56
Transport Mode................................................................5-57
To Enter Transport Mode: HFSM...............................5-57
To Exit Transport Mode: HFSM..................................5-57
To Enter Transport Mode: TSSM...............................5-57
To Exit Transport Mode: TSSM..................................5-57
Service Mode...................................................................5-57
Four-Way Flashing...........................................................5-57
To Arm the HFSM with the Hazard Warning Flashers
ON.............................................................................5-57
To Disarm the HFSM and Turn the Hazard Warning
Flashers OFF............................................................5-57
Storage Mode: TSSM.......................................................5-57
Power Disruption and Configuring: HFSM........................5-58
Power Disruption and Configuring: TSSM........................5-59
5.16 FAILS TO DISARM
Description and Operation................................................5-60
HFSM........................................................................5-60
TSSM........................................................................5-60
Diagnostic Tips..........................................................5-60
Connector Information...............................................5-60
Fails to Disarm: TSSM......................................................5-62
1. Key Fob Test..........................................................5-62
2. Left Turn Signal Test..............................................5-62
3. Fob Battery Test.....................................................5-62
4. TSSM Test.............................................................5-62
Fails to Disarm: HFSM......................................................5-62
1. Fob Test.................................................................5-62
2. Antenna Circuit Short to Ground Test....................5-62
3. Antenna Circuit Open Test.....................................5-62
4. Security System Antenna Test...............................5-62
5. Non-Functional Fob Test........................................5-62
5.17 DTC B1131, B1132
Description and Operation................................................5-63
Diagnostic Tips..........................................................5-63
Connector Information...............................................5-63
DTC B1131.......................................................................5-64
1. Siren Verification Test............................................5-64
2. Alarm Signal Short to Ground Test........................5-64
3. Battery Circuit Test................................................5-64
4. Power Supply and Ground Test.............................5-64
5. Alarm Signal Circuit Open Test..............................5-64
6. Alarm Signal Short to Ground Test........................5-64
7. Security Siren Resistance Test..............................5-65
8. Security Siren Validation Test................................5-65
DTC B1132.......................................................................5-65
1. Siren Verification Test............................................5-65
2. Alarm Signal Circuit Short to Voltage Test.............5-65
3. Alarm Signal Short to Voltage Test........................5-65
5.18 DTC B1134
Description and Operation................................................5-66
Connector Information...............................................5-66
DTC B1134.......................................................................5-67
1. Relay Control Circuit Short to Voltage Test............5-67
2. Start Relay Test.....................................................5-67
TABLE OF CONTENTS
5.19 DTC B1143, B1144, B1145
Description and Operation................................................5-68
Connector Information...............................................5-68
DTC B1143.......................................................................5-68
1. Security Antenna Visual Test.................................5-68
2. Security Antenna Short to Ground Test.................5-68
DTC B1144.......................................................................5-69
1. Security Antenna Visual Test.................................5-69
2. Security Antenna Short to Voltage Test.................5-69
DTC B1145.......................................................................5-69
1. Security Antenna Resistance Test.........................5-69
2. Antenna B Circuit Open Test.................................5-69
3. Antenna A Circuit Open Test.................................5-69
5.20 DTC B1154, B1155
Description and Operation................................................5-70
Diagnostic Tips..........................................................5-70
Connector Information...............................................5-70
DTC B1154.......................................................................5-72
1. Clutch Circuit Short to Ground Test.......................5-72
2. Clutch Switch Circuit Test......................................5-72
3. Clutch Switch Test.................................................5-72
DTC B1155.......................................................................5-72
1. Neutral Circuit Short to Ground Test......................5-72
2. Neutral Switch Short to Ground Test.....................5-72
ENGINE MANAGEMENT
6.1 EFI SYSTEM
General...............................................................................6-1
Heat Management System..........................................6-2
Enable/Disable EITMS................................................6-2
6.2 ELECTRONIC CONTROL MODULE
General...............................................................................6-4
ECM............................................................................6-4
32-2 Flywheel..............................................................6-4
Crank Position Signal Synchronization........................6-5
Engine Phase..............................................................6-5
Engine Run Mode.......................................................6-5
6.3 SENSORS AND DRIVERS
Description and Operation..................................................6-6
Sensors..............................................................................6-6
Crank Position (CKP) Sensor......................................6-6
Twist Grip Sensor (TGS).............................................6-6
Twist Control Actuator (TCA).......................................6-6
Jiffy Stand Sensor (JSS): HDI.....................................6-6
Bank Angle Sensor (BAS)...........................................6-6
Clutch Switch...............................................................6-6
Neutral Switch.............................................................6-6
Engine Temperature (ET) Sensor................................6-6
Temperature Manifold Absolute Pressure (TMAP)
Sensor.........................................................................6-6
Manifold Absolute Pressure (MAP) Sensor ................6-6
Intake Air Temperature (IAT) Sensor...........................6-6
Vehicle Speed Sensor (VSS)......................................6-7
HO2S: Front and Rear.................................................6-7
Drivers................................................................................6-7
Fuel Pump...................................................................6-7
Ignition Coil and Spark Plugs......................................6-7
Fuel Injectors...............................................................6-7
Start Relay..................................................................6-7
Purge Solenoid (If Equipped)......................................6-7
6.4 DTC P0107, P0108, P0112, P0113
Description and Operation..................................................6-9
TMAP: MAP Signal......................................................6-9
TMAP: IAT Signal........................................................6-9
Diagnostics.........................................................................6-9
Diagnostic Tips: MAP Portion of TMAP Sensor...........6-9
Diagnostic Tips: IAT Portion of TMAP Sensor.............6-9
Connector Information.................................................6-9
DTC P0107.......................................................................6-10
1. MAP Sensor Test...................................................6-10
2. MAP Sensor Signal Voltage Test...........................6-10
3. MAP Sensor Signal Wire Continuity Test...............6-10
4. MAP Sensor Signal Wire Shorted to Ground
Test............................................................................6-11
5. MAP Sensor Signal Wire Shorted to Sensor Ground
Test............................................................................6-11
6. MAP Sensor 5V Reference Wire Open Test..........6-11
7. MAP Sensor 5V Reference Shorted to Signal Ground
Test............................................................................6-11
DTC P0108.......................................................................6-11
1. MAP Sensor Test...................................................6-11
2. MAP Sensor Signal Wire Short to 5V Test.............6-11
3. MAP Sensor Signal Wire Short to Voltage Test.....6-11
4. MAP Sensor 5V Reference Shorted to Battery Voltage
Test............................................................................6-11
5. MAP Sensor Ground Wire Open Test....................6-11
DTC P0112.......................................................................6-12
1. IAT Sensor Test......................................................6-12
2. IAT Sensor Signal Wire Shorted to Ground Test.....6-12
3. IAT Sensor Signal Voltage High Test.....................6-12
4. IAT Sensor Signal Wire Shorted to Sensor Ground
Test............................................................................6-12
DTC P0113.......................................................................6-12
1. IAT Sensor Test......................................................6-12
2. IAT Sensor Signal Wire Open Test.........................6-12
3. IAT Sensor Open Ground Wire Test.......................6-12
4. IAT Sensor Signal Wire Shorted to Sensor Power
Test............................................................................6-12
6.5 DTC P0117, P0118
Description and Operation................................................6-13
Diagnostic Tips..........................................................6-13
Connector Information...............................................6-13
DTC P0117.......................................................................6-14
1. ET Sensor Test .....................................................6-14
2. ET Sensor Signal Wire Shorted to Ground Test.....6-14
3. ET Sensor Signal Wire Shorted to Sensor Ground
Test............................................................................6-14
DTC P0118.......................................................................6-14
1. ET Sensor Test......................................................6-15
2. ET Sensor Signal Wire Open Test.........................6-15
3. ET Sensor Open Ground Wire Test.......................6-15
4. ET Sensor Signal Wire Shorted to Power Test......6-15
5. ET Sensor Resistance Test...................................6-15
6.6 DTC P0120, P0122, P0123, P0220, P0222,
P0223
Description and Operation................................................6-16
TABLE OF CONTENTS
Connector Information...............................................6-17
DTC P0120.......................................................................6-17
1. Sensor Power-1 Circuit Test..................................6-17
2. TPS-1 Circuit Shorted Test....................................6-17
3. TPS-1 Circuit Continuity Test.................................6-17
4. TPS-1 Circuit Short to Ground Test.......................6-18
5. TPS-1 Circuit Short to Voltage Test.......................6-18
6. Sensor Ground Continuity Test..............................6-18
7. TCA Test................................................................6-18
DTC P0122.......................................................................6-18
1. TCA Sensor-1 Circuit Test.....................................6-18
2. TCA Sensor-1 Circuit Short to Ground Test...........6-18
3.TCA Power-1 Circuit Open Test.............................6-18
4. TCA Sensor Test....................................................6-18
5. ECM Test...............................................................6-18
DTC P0123.......................................................................6-19
1. TPS-1 Voltage Test................................................6-19
2. TPS-1 Circuit Test..................................................6-19
3. Sensor Power Circuit Test......................................6-19
4. TCA Test................................................................6-19
5. Sensor Ground Test...............................................6-19
6. Sensor Ground Circuit Shorted Test......................6-19
7. Sensor Ground Circuit Test....................................6-19
8. TPS-1 Circuit Function Test...................................6-19
9. Sensor Ground Continuity Test..............................6-19
10. Ground Circuit Open Test....................................6-19
11. TPS-1 Continuity Test..........................................6-20
DTC P0220.......................................................................6-20
1. Sensor Power-2 Circuit Test..................................6-20
2. Sensor Power-2 Short to Voltage Test...................6-20
3. TPS-2 Circuit Shorted Test....................................6-20
4. TPS-2 Circuit Continuity Test.................................6-20
5. TPS-1 Circuit Short to Ground Test.......................6-20
6. TPS-1 Circuit Short to Voltage Test.......................6-20
7. Sensor Ground Continuity Test..............................6-20
8. TCA Test................................................................6-20
DTC P0222.......................................................................6-21
1. TCA Sensor-2 Circuit Test.....................................6-21
2. TCA Sensor-2 Circuit Short to Ground Test...........6-21
3.TCA Power-1 Circuit Open Test.............................6-21
4. TCA 5V Ref Circuit Short to Ground Test..............6-21
5. ECM Test...............................................................6-21
DTC P0223.......................................................................6-21
1. TPS-2 Voltage Test................................................6-21
2. TPS-2 Circuit Test..................................................6-21
3. Sensor Power Circuit Test......................................6-22
4. Sensor Ground Test...............................................6-22
5. Shorted 5V Circuit Test..........................................6-22
6. Sensor Ground Circuit Test....................................6-22
7. TPS-2 Circuit Test..................................................6-22
8. Sensor Ground Continuity Test..............................6-22
9. Ground Circuit Open Test......................................6-22
6.7 DTC P0031, P0032, P0131, P0132, P0134,
P0151, P0152, P0154
Description and Operation................................................6-23
Diagnostic Tips..........................................................6-23
Connector Information...............................................6-24
DTC P0031.......................................................................6-26
1. HO2S Voltage Test.................................................6-26
2. HO2S Ground Test................................................6-26
3. HO2S Resistance Test...........................................6-26
DTC P0032.......................................................................6-26
1. Rear HO2S Resistance Test..................................6-26
2. Front HO2S Resistance Test.................................6-26
3. HO2S Short to Voltage Test...................................6-26
DTC P0131.......................................................................6-26
1. Front HO2S Test....................................................6-26
2. Front HO2S Signal Wire Shorted to Sensor Ground
Test............................................................................6-26
3. Front HO2S Signal Wire Shorted to Ground Test...6-27
4. Front HO2S Operation Test...................................6-27
DTC P0132.......................................................................6-27
1. Front HO2S Operation Test...................................6-27
DTC P0134.......................................................................6-27
1. Front HO2S Signal Wire Short Circuit Voltage
Test............................................................................6-27
2. Front HO2S Open Sensor Ground Test.................6-27
3. Front HO2S Signal Wire Open Test.......................6-27
DTC P0151.......................................................................6-28
1. Rear HO2S Test.....................................................6-28
2. Rear HO2S Signal Wire Shorted to Sensor Ground
Test............................................................................6-28
3. Rear HO2S Signal Wire Shorted to Ground Test....6-28
4. Rear HO2S Operation Test....................................6-28
DTC P0152.......................................................................6-28
1. Rear HO2S Operation Test....................................6-28
DTC P0154.......................................................................6-29
1. Rear HO2S Signal Wire Short Circuit Voltage
Test............................................................................6-29
2. Rear HO2S Open Sensor Ground Test.................6-29
3. Rear HO2S Signal Wire Open Test.......................6-29
6.8 DTC P0261, P0262, P0263, P0264
Description and Operation................................................6-30
Connector Information...............................................6-30
DTC P0261.......................................................................6-32
1. Front Fuel Injector Test..........................................6-32
2. Front Fuel Injector Power Wire Open Circuit Test...6-32
3. Front Fuel Injector Power Wire Shorted to Ground
Test............................................................................6-32
4. Fuel Injector/System Relay Test............................6-32
5. Injector Resistance Test.........................................6-32
6. Driver Short to Ground Test...................................6-32
DTC P0262.......................................................................6-32
1. Front Fuel Injector Control Wire Shorted to Voltage
Test............................................................................6-32
2. Injector Resistance Test.........................................6-32
DTC P0263.......................................................................6-33
1. Rear Fuel Injector Test...........................................6-33
2. Rear Fuel Injector Power Wire Open Circuit Test...6-33
3. Rear Fuel Injector Power Wire Shorted to Ground
Test............................................................................6-33
4. Fuel Injector/System Relay Test............................6-33
5. Injector Resistance Test.........................................6-33
6. Driver Short to Ground Test...................................6-33
DTC P0264.......................................................................6-33
1. Rear Fuel Injector Control Wire Shorted to Voltage
Test............................................................................6-33
2. Injector Resistance Test.........................................6-33
6.9 DTC P0373, P0374
Description and Operation................................................6-34
Diagnostic Tips..........................................................6-34
TABLE OF CONTENTS
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Upon purchasing this manual, you will receive a .PDF file containing an email contact. After contacting us, you will receive a reply with a link to access the manual for your 2007 Harley Davidson FLHX Street Glide.
This comprehensive manual covers every aspect of your machine, providing detailed guidance on every nut and bolt. With hundreds of pages, it equips you to address any issue, from routine maintenance like an oil change to more complex tasks such as a transmission swap. The manual includes numerous illustrations to assist you in your work, accompanied by easy-to-understand text.
Utilize the search function to navigate the manual efficiently and print the necessary pages as needed. This Factory Service Repair Manual serves as a thorough guide, walking you through the fundamentals of maintenance and repair in a step-by-step manner, imparting the expertise of factory-trained technicians.
By leveraging the knowledge within this service repair manual, any owner can confidently make informed decisions regarding the maintenance and repair of their machine.
Rest assured, in addition to providing a high-quality service manual, we are committed to delivering excellent customer service, ensuring your satisfaction.
