Kioti KB2365 Backhoe Owners Operation & Spare Parts Catalog Manual

Kioti KB2365 Kioti Backhoe User's Manual < And Parts Catalog > Printed in KOREA. Nov. 2004 Printed in KOREA. Nov. 2004 Printed in KOREA. Nov. 2004 Printed in KOREA. Nov. 2004

-3- Warranty Conditions Warranty Conditions Warranty Conditions Warranty Conditions Warranty Coverage: Warranty Coverage: Warranty Coverage: Warranty Coverage: Daedong-USA, Inc., Kioti Tractor Division, herein referred to as Kioti, undertakes to replace or repair any part of a Kioti Backhoe where damage has been proven to be caused by defects in material or workmanship. This Warranty is valid for a period of 1 year from the date of the original retail sale. Parts replaced or repaired under the terms of this Warranty are guaranteed only until the original warranty expires. Warranty only applies to the original purchaser. It is further understood and agreed that the defect should be immediately reported to the Selling Dealer. The Selling Dealer will generally perform Warranty repairs or replacements and the Purchaser shall deliver the Kioti Backhoe to the Dealer's place of business or repair. The obligation of Kioti to the Purchaser under this Warranty is limited to the repair or replacement of defective parts by an authorized Kioti dealer. Repair or replacement in accordance with this Warranty shall constitute fulfillment of all liabilities of Kioti and the Selling Dealer in respect to Kioti Backhoes. There are no warranties beyond those which expressly appear herein. Any implied There are no warranties beyond those which expressly appear herein. Any implied There are no warranties beyond those which expressly appear herein. Any implied There are no warranties beyond those which expressly appear herein. Any implied warranty of merchant ability or fitness for a particular purpose is specifically excluded warranty of merchant ability or fitness for a particular purpose is specifically excluded warranty of merchant ability or fitness for a particular purpose is specifically excluded warranty of merchant ability or fitness for a particular purpose is specifically excluded here from. here from. here from. here from. Warranty Provisions: Warranty Provisions: Warranty Provisions: Warranty Provisions: Kioti's liability under this warranty is subject to the observance by the Purchaser of the following provisions: - The purchaser shall at all times in the operation of any Kioti Product, use those brands and grades of lubricating oils, lubricants or fuel and spare parts officially approved by Kioti. - The Kioti Backhoes shall have been used in accordance with the procedures specified in the Operator's Manual. This Warranty does not extend to damage resulting from misapplication, abuse, misuse, failure to perform maintenance, negligence, fire, accidents or changes or faulty mounting carried out by the Purchaser. When making a Warranty exchange of parts, the Purchaser shall compensate Kioti for the time that the parts have been used if they have been exposed to extreme wear. - Compensation is not paid for physical harm, deadlock, resulting damages or other losses. - To obtain warranty service, the Purchaser must (1) report the product defect to an authorized Kioti dealer and request repair within the applicable warranty term and (2) present evidence of purchase. - The Warranty shall be void if the Kioti Backhoe has been altered or repaired outside of a Kioti dealership or travel of dealer personnel to customer location for Warranty repair. The customer shall also pay any premium for overtime labor requested by the customer. - Temporary repairs or additional costs due to the work being performed after normal working hours will not be compensated. - The above warranty is in lieu of all other warranties on Kioti's behalf and neither party assumes any other liability in connection with Kioti's Products. - Any dispute arising between Kioti and the Purchaser concerning the liability of Kioti under this warranty shall be subject to the laws of the State of North Carolina. Right To Make Design and Product Changes: Right To Make Design and Product Changes: Right To Make Design and Product Changes: Right To Make Design and Product Changes: Kioti reserves the right to make changes in the design and other changes in its Kioti Products at any time without incurring any obligation with respect to any product previously ordered, sold or shipped.

-4- PLEASE NOTE: PLEASE NOTE: PLEASE NOTE: PLEASE NOTE: Make sure all potential operators of this equipment review this Make sure all potential operators of this equipment review this Make sure all potential operators of this equipment review this Make sure all potential operators of this equipment review this manual and all safety messages contained within manual and all safety messages contained within manual and all safety messages contained within manual and all safety messages contained within. This safety symbol indicates important safety messages in This safety symbol indicates important safety messages in This safety symbol indicates important safety messages in This safety symbol indicates important safety messages in this manual. When you see this symbol, carefully read the this manual. When you see this symbol, carefully read the this manual. When you see this symbol, carefully read the this manual. When you see this symbol, carefully read the message that follows and be alert to the possibility of message that follows and be alert to the possibility of message that follows and be alert to the possibility of message that follows and be alert to the possibility of personal injury or death. personal injury or death. personal injury or death. personal injury or death.

-5- Table of Contents Safety Precautions ················································································· Safety Precautions ················································································· Safety Precautions ················································································· Safety Precautions ················································································· 6-7 6-7 6-7 6-7 Safety Decals ························································································ Safety Decals ························································································ Safety Decals ························································································ Safety Decals ························································································ 8-10 8-10 8-10 8-10 Backhoe Specifications ·········································································· Backhoe Specifications ·········································································· Backhoe Specifications ·········································································· Backhoe Specifications ·········································································· 11 11 11 11 Introduction ··························································································· Introduction ··························································································· Introduction ··························································································· Introduction ··························································································· 12 12 12 12 Tractor Preparation ················································································ Tractor Preparation ················································································ Tractor Preparation ················································································ Tractor Preparation ················································································ 13 13 13 13 Backhoe Operation ················································································ Backhoe Operation ················································································ Backhoe Operation ················································································ Backhoe Operation ················································································ 14-18 14-18 14-18 14-18 Backhoe Mounting ················································································· Backhoe Mounting ················································································· Backhoe Mounting ················································································· Backhoe Mounting ················································································· 19-20 19-20 19-20 19-20 Backhoe Removal ·················································································· Backhoe Removal ·················································································· Backhoe Removal ·················································································· Backhoe Removal ·················································································· 21 21 21 21 Lubrication and Maintenance ·································································· Lubrication and Maintenance ·································································· Lubrication and Maintenance ·································································· Lubrication and Maintenance ·································································· 22-23 22-23 22-23 22-23 Trouble Shooting ··················································································· Trouble Shooting ··················································································· Trouble Shooting ··················································································· Trouble Shooting ··················································································· 24-27 24-27 24-27 24-27 Hydraulic System Schematic ··································································· Hydraulic System Schematic ··································································· Hydraulic System Schematic ··································································· Hydraulic System Schematic ··································································· 28 28 28 28 Torque Tightening Chart Torque Tightening Chart Torque Tightening Chart Torque Tightening Chart ································································· ································································· ································································· ································································· 29 29 29 29 Parts Illustrations ··················································································· Parts Illustrations ··················································································· Parts Illustrations ··················································································· Parts Illustrations ··················································································· 31-75 31-75 31-75 31-75 General Information ············································································· ············································································· ············································································· ············································································· 31 Hose Kit(CK20)···················································································· ···················································································· ···················································································· ···················································································· 32 Hose Kit(CK25/30)··············································································· ··············································································· ··············································································· ··············································································· 33 Pump Kit ···························································································· ···························································································· ···························································································· ···························································································· 34-35 Subframe(CK20) Assembly ································································· ································································· ································································· ································································· 36-37 Subframe(CK25/30) Assembly ····························································· ····························································· ····························································· ····························································· 38-39 Subframe(LB1914) Assembly ······························································ ······························································ ······························································ ······························································ 40-41 Subframe(LK3054) Assembly ······························································ ······························································ ······························································ ······························································ 42-43 Seat Assembly ···················································································· ···················································································· ···················································································· ···················································································· 44-45 Mainframe Assembly ··········································································· ··········································································· ··········································································· ··········································································· 46-47 Boom Assembly ·················································································· ·················································································· ·················································································· ·················································································· 48-49 Bucket, Dipperstick Assembly······························································· ······························································· ······························································· ······························································· 50-51 Swing Assembly ·················································································· ·················································································· ·················································································· ·················································································· 52-53 Hose Fitting Assembly ········································································· ········································································· ········································································· ········································································· 54-55 Bucket Cylinder Assembly ···································································· ···································································· ···································································· ···································································· 56-57 Boom Cylinder Assembly ····································································· ····································································· ····································································· ····································································· 58-59 Dipperstick Cylinder Assembly ······························································ ······························································ ······························································ ······························································ 60-61 Swing Cylinder Assembly ····································································· ····································································· ····································································· ····································································· 62-63 Stabilizer Cylinder Assembly ································································· ································································· ································································· ································································· 64-65 Control Valve Assembly(NIMCO CV-556) ·············································· ·············································· ·············································· ·············································· 66-67 Control Valve Assembly(NIMCO MONO BLOCK CV126) ························· ························· ························· ························· 68-69 Control Valve Assembly(DINOIL DNC65/6) ············································ ············································ ············································ ············································ 70-71 Control Valve Assembly(HANIL AV 80/6) ·············································· ·············································· ·············································· ·············································· 72-74 Decals ································································································ ································································································ ································································································ ································································································ 75

-6- SAFETY Understand that your safety and the safety of other persons is measured by how you service and operate this Backhoe. Know the position and operations of all controls before you they operate. Make sure you check all controls in safe area before starting. Make sure you check all controls in safe area before starting. Make sure you check all controls in safe area before starting. Make sure you check all controls in safe area before starting. Read this manual completely and thoroughly Read this manual completely and thoroughly Read this manual completely and thoroughly Read this manual completely and thoroughly and make sure you understand all controls. All equipment has a limit. Make sure you are aware of the stability and load characteristics of this Backhoe before you begin operation. The safety information given in this manual does not replace any safety codes, insurance needs, federal, state and local laws. Make sure your machine has the correct equipment required by your local laws and regulations. SAFETY PRECAUTIONS SAFETY PRECAUTIONS SAFETY PRECAUTIONS SAFETY PRECAUTIONS Before starting the engine of your tractor, make sure all operation controls are in park lock or neutral position. Operate controls only when seated in the operator's seat. Equip your tractor with a ROPS cab or frame for your protection. See your tractor operator's manual for correct usage. A frequent cause of personal injury or death is persons falling off and being run over. Do not permit others to ride on your tractor. Only one person, the operator, should be on the machine when it is in operation. Before leaving the tractor, stop the engine, put all controls in neutral, engage the parking brake and remove the key from the ignition. When using remote hydraulic tractor valves on some tractors, the Backhoe's cylinders will continue moving unless the control levers are manually returned to neutral, or until relief pressure is reached at the ends of piston strokes. Observe the bucket movement and maintain control with the control levers. Stop the backhoe arms gradually when lowering or lifting loads. Stay off of slopes too steep for safe operation. Shift down before you start up or down a hill with a heavy load. Avoid "free wheeling" This safety alert symbol indicates important safety messages This safety alert symbol indicates important safety messages This safety alert symbol indicates important safety messages This safety alert symbol indicates important safety messages in this manual. When you see this symbol, carefully read the in this manual. When you see this symbol, carefully read the in this manual. When you see this symbol, carefully read the in this manual. When you see this symbol, carefully read the message that follows and be alert to the possibility of message that follows and be alert to the possibility of message that follows and be alert to the possibility of message that follows and be alert to the possibility of personal injury or death. personal injury or death. personal injury or death. personal injury or death.

-7- SAFETY PRECAUTIONS Travel speed should be such that complete control and machine stability is maintained at all times. Where possible, avoid operation near ditches, embankments and holes. Reduce speed when turning, crossing slopes, and on rough, slick or muddy surfaces. Never use your hand to check for suspected leaks under pressure. Use a piece of cardbord or wood for this purpose. Escaping hydraulic oil or diesel fuel leaking under pressure can have sufficient force to penetrate the skin and cause infection or other injuries. If this happens seek medical attention immediately. To prevent personal injury, relieve all pressure before disconnecting fluid lines. Before applying hydraulic pressure, make sure all hydraulic connections are tight and components are in good condition. Contact with overhead power lines can cause severe electrical burn or electrocution. Make sure there is enough clearance between raised equipment and overhead power lines. Add recommended rear tire liquid weight or rear wheel weights for increased stability. A backhoe attachment should be transported in a low position at slow ground speeds. Make turns slowly and use the tractor brakes cautiously. A loaded attachment in the raised position alters the center of gravity location of the machine and increases the possibility of mishaps. Do not stand, walk or work under a raised backhoe attachment unless it is securely blocked or held in position. Accidental movement of a control lever or leak in the hydraulic system could cause the backhoe to drop, or attachment to dump, causing severe injury. Make sure all parked backhoe on stands are on a hard level surface with all safety devices engaged to prevent backhoe from falling and being damaged or injuring someone. When using a backhoe, be alert of bucket, boom and arm position at all times.

-8- SAFETY DECALS Safety Decal Locations Safety Decal Locations Safety Decal Locations Safety Decal Locations Important: Warning decals are visible when getting on backhoe. Refer to the left and right Important: Warning decals are visible when getting on backhoe. Refer to the left and right Important: Warning decals are visible when getting on backhoe. Refer to the left and right Important: Warning decals are visible when getting on backhoe. Refer to the left and right hands used in this manual, It's the position of the operator when seated in the operating hands used in this manual, It's the position of the operator when seated in the operating hands used in this manual, It's the position of the operator when seated in the operating hands used in this manual, It's the position of the operator when seated in the operating position of Backhoe position of Backhoe position of Backhoe position of Backhoe Care of Safety Decals. Care of Safety Decals. Care of Safety Decals. Care of Safety Decals. 1. Keep safety decals clean and free of obstructing material. 2. Clean safety decals with soap and water and dry with a soft cloth. 3. Replace damaged or missing safety decals with new decals from your Kioti Dealer. 4. If a component with a safety decal(s) affixed is replaced with a new part, make sure new safety decal(s) are attached in the same location(s) as the replaced components. 5. Mount new safety decals by applying to a clean dry surface and pressing air bubbles to outside edges. Warning, Part No : BH35-0101 Location : Mainframe Warning, Part No : BH35-0102 Location : Both of Mainframe sides Danger, Part No : BH35-0103 Danger, Part No : BH35-0104 Location : Both Leg Cylinders Location : Both side of Mainframe

-9- SAFETY DECALS Information, Part No : BH35-0106 Location : Right Leg Guard Warning, Part No : BH35-0105 Location : Main Valve Cover Information, Part No : BH35-0107 Information, Part No : BH35-0108 Location : Left side Valve Lever Location : Right side Valve Lever Information, Part No : BH35-0109 Information, Part No : BH35-0110 Location : Side of Left Inner Lever Location : Side of Right Inner Lever

- 10 - SAFETY DECALS Information, Swing Lock Information, Boom Lock Part No : BH35-0111 Part No : BH35-0112 Location : Top of Swing Frame Location : Beside of the Locking Hole forward Side. at the Boom Mainframe

Kioti KB2365 Backhoe Owners Operation & Spare Parts Catalog Manual

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