New Holland CE LM840, LM850, LM860 Operators Manual

LM840 LM850 LM860 86587045 6/99

140 ª 1999 NEW HOLLAND NORTH AMERICA, INC. TO THE OWNER: The warranty coverage that is extended to your telehandler is explained in the Warranty and Limitation of Liability form. Your dealer will provide you with a copy of the warranty and retain a copy which you have signed. After you read the warranty, ask your dealer to explain any points that you may not understand. The telehandler was designed to power and propel itself. It is intended to stack, load, and move material in normal and customary applications. Do not modify or alter or permit anyone else to modify or alter this telehandler or any of its components or any telehandler function without first consulting an authorized New Holland dealer. If you have any questions regarding telehandler modifications, contact New Holland Construction, 245 E. North Ave., Carol Stream, IL 60188. Your safety and the safety of those around you depends upon the care and good judgment you use while operating this equipment. Read the safety precautions carefully. After you have operated the telehandler for 50 hours, take your telehandler and this manual to your selling dealer. He will perform the factory recommended 50-hour service. You will be responsible for the cost of lubricants, fluids, filters and other items replaced as part of normal maintenance. Prior to taking the telehander to your selling dealer for service, it is recommended that you contact them to determine any other charges for which you may be responsible. All data given in this book is subject to product variations. Dimensions and weights are approximate only and the illustrations do not necessarily show machines in standard condition. For exact information about any particular telehandler, please consult your New Holland dealer. CAUTION: THIS SYMBOL IS USED THROUGHOUT THIS BOOK WHENEVER PERSONAL SAFETY IS INVOLVED. TAKE TIME TO READ AND FOLLOW THE INSTRUCTIONS. BE CAREFUL! CAUTION: PICTURES IN THIS MANUAL MAY SHOW PROTECTIVE SHIELDING OPEN OR REMOVED TO BETTER ILLUSTRATE A PARTICULAR FEATURE OR ADJUSTMENT. BE CERTAIN, HOWEVER, TO CLOSE OR REPLACE ALL SHIELDING BEFORE OPERATING THE MA- CHINE. IMPROVEMENTS New Holland North America, Inc. is continually striving to improve its products. We reserve the right to make improvements or changes when it becomes practical and possible to do so, without incurring any obligation to make changes or additions to the equipment sold previously.

0- - 1 CONTENTS SAFETY 0-2 ............................................................ SECTION 1 - GENERAL INFORMATION 1-1 ............................... SECTION 2 - OPERATION 2-1 ............................................ SECTION 3 - LUBRICATION AND MAINTENANCE 3-1 ...................... SECTION 4 - TROUBLESHOOTING 4-1 ................................... SECTION 5 - SPECIFICATIONS 5-1 ....................................... INDEX 5-13 .............................................................. PREDELIVERY SERVICE 5-15 ............................................. DELIVERY REPORT 5-19 ................................................. 50-HOUR SERVICE 5-23 .................................................

0- - 2 PRECAUTIONARY STATEMENTS PERSONAL SAFETY Throughout this manual and on machine decals, you will find precautionary statements (“CAUTION”, “WARNING”, and “DANGER”) followed by specific instructions. These precautions are intended for the personal safety of you and those working with you. Please take the time to read them. CAUTION: THE WORD “CAUTION” IS USED WHERE A SAFE BEHAVIORAL PRACTICE AC- CORDING TO OPERATING AND MAINTENANCE INSTRUCTIONS AND COMMON SAFETY PRACTICES WILL PROTECT THE OPERATOR AND OTHERS FROM ACCIDENT INVOLVEMENT. WARNING: THE WORD “WARNING” DENOTES A POTENTIAL OR HIDDEN HAZARD WHICH HAS A POTENTIAL FOR SERIOUS INJURY. IT IS USED TO WARN OPERATORS AND OTHERS TO EX- ERCISE EVERY APPROPRIATE MEANS TO AVOID A SURPRISE INVOLVEMENT WITH MACHIN- ERY. DANGER: THE WORD “DANGER” DENOTES A FORBIDDEN PRACTICE IN CONNECTION WITH A SERIOUS HAZARD. FAILURE TO FOLLOW THE “CAUTION”, “WARNING”, AND “DANGER” INSTRUCTIONS MAY RESULT IN SERIOUS BODILY INJURY OR DEATH. MACHINE SAFETY Additional precautionary statements (“ATTENTION” and “IMPORTANT”) are followed by specific instructions. These statements are intended for machine safety. ATTENTION: The word “ATTENTION” is used to warn the operator of potential machine damage if a certain procedure is not followed. IMPORTANT: The word “IMPORTANT” is used to inform the reader of something he needs to know to prevent minor machine damage if a certain procedure is not followed.

1-1 SECTION 1 GENERAL INFORMATION This manual has been prepared to assist you in the correct procedure for running-in, driving, operating and maintenance of your new Telehandler. Read this manual carefully and keep it in a convenient place for future reference. If at any time you require advice concerning your machine, do not hesitate to contact your authorized dealer. They have company trained personnel, genuine manufacturer’s parts and the necessary equipment to carry out all your service requirements. Your machine was designed to power and propel itself and is intended for use in normal and customary applications. It is also designed to give maximum performance, economy and ease of operation under a wide variety of operating conditions. Prior to delivery, the machine was carefully inspected, both at the factory and by your dealer to ensure that it reaches you in optimum condition. To maintain this condition and ensure trouble-free operation, it is important that the routine services, as specified in Section 3, of this manual, are carried out at the recommended intervals. FIRST 50 HOUR SERVICE After you have operated the machine for 50 hours, take your machine, together with this manual, to your dealer. They can then perform the factory recommended 50 hour service and complete the service report sheets at the back of this book. The first sheet is the dealer’s copy and should be removed by the dealer after the service has been carried out. The second copy is your record of the service performed. Ensure that you and the dealer sign both copies. 19991170 Figure 1-1 19991171 Figure 1-2 19991172 Figure 1-3

GENERAL INFORMATION 1-2 WARRANTY Your machine is warranted according to the legal rights in your country and the contractual agreement with your selling dealer. IMPORTANT: No warranty shall apply if the machine has not been used, adjusted, or maintained according to the instructions given in this Operator’s Manual PRODUCT IDENTIFICATION Your machine and its major components are identified by various numbers and letters for recognition in After Sales Service. The following information provides the locations of these identification plates, stamped numbers and examples of what can be found on your machine. CHASSIS SERIAL NUMBER The Serial Number is stamped at the front on the top of the right hand main frame. Example: *041716103* NOTE: The Serial Number and identification numbers of components may be required by your dealer when requesting parts or service. These numbers will also be required as an aid to identifying the machine if it is ever stolen. Keep them safe. VEHICLE IDENTIFICATION PLATE The machine identification plate is located on the left hand of the seat pod. Record the data of your machine below. MODEL NUMBER __________________________ Example: *LM850* UNIT SERIAL NO. __________________________ Example: *041716103* 19991171 Figure 1-4 19991173 Figure 1-5

GENERAL INFORMATION 1-3 ENGINE IDENTIFICATION The engine identification information is located on the left hand side of the engine block. Record the information below for quick reference. ENGINE FAMILY _______________________ Example: *WPKXL 03.9AK1* TYPE ________________________________ Example: *1985/2200/N* SERIAL NO. ___________________________ Example: *AK80920U927273D* FRONT AXLE IDENTIFICATION The serial number and axle type is printed on the plate, 1, located on the front of the axle housing. Record the information below for quick reference. AXLE TYPE ____________________________ Example: *602-212-56/57* SERIAL NO. ___________________________ DATE CODE ___________________________ TRANSMISSION IDENTIFICATION 4 X 4 POWER SHUTTLE The serial number and type is printed on the plate, 1, on the lower right side of the transmission. Record the information below for quick reference. TYPE ________________________________ Example: *COM-T4-2012* SERIAL NO. ___________________________ 19991174 Figure 1-6 19991168 MANITOU 1 Figure 1-7 19991175 1 Figure 1-8

GENERAL INFORMATION 1-4 REAR AXLE IDENTIFICATION The serial number is stamped on the plate attached to the rear axle housing. Record the serial number below for quick reference. AXLE TYPE ____________________________ Example: *60221299/100* SERIAL NO. ___________________________ DATE CODE ___________________________ IDENTIFICATION PLATES IN THE CAB The Cab Identification Plate with serial number and details are printed on the plate to the rear left-hand side of the seat. Record the serial number below for quick reference. SERIAL NO. ___________________________ DATE CODE ___________________________ The ROPS and FOPS details are printed on the certification plate and mounted with the Cab Plate. Record the serial number below for quick reference. SERIAL NO. ___________________________ DATE CODE ___________________________ The Engine details are printed on the certification plates and mounted with the Cab Plate. Record the serial number below for quick reference. SERIAL NO. ___________________________ DATE CODE ___________________________ 19992895 Figure 1-9 19991170 Figure 1-10

GENERAL INFORMATION 1-5 ECOLOGICAL CONSIDERATIONS The following are recommendations which may be of assistance: • Become acquainted with and ensure that you understand the relative legislation applicable to your country. • Where no legislation exists, obtain information from suppliers of oils, fuels, antifreeze, cleaning agents, with regard to their effect on man and nature and how to safely store, use and dispose of these substances. HELPFUL HINTS 1. Avoid filling tanks using cans or inappropriate pressurized fuel delivery systems which may cause considerable spillage. 2. In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of them contain substances which can be harmful to your health. 3. Modern oils contain additives. Do not burn contaminated fuels and/or waste oils in ordinary heating systems. 4. Avoid spillage when draining off used engine coolant mixtures, engine, gearbox and hydraulic oils, brake fluids, etc. Do not mix drained brake fluids or fuels with lubricants. Store them safely until they can be disposed of in a proper way to comply with local legislation and available resources. 5. Modern coolant mixtures, like antifreeze and other additives, should be replaced every two years. They should not be allowed to get into the soil but should be collected and disposed of safely. 6. Do not open the Air Conditioning system yourself. Your Dealer / Air Conditioning specialist has special equipment for discharging and charging the system. 7. Repair any leaks or defects in the engine cooling or hydraulic system immediately. 8. Do not increase the pressure in a pressurized circuit as this may lead to a catastrophic failure of the system components. 9. Protect hoses during welding as penetrating weld splatter may burn a hole or weaken them, causing the loss of oils and coolants.

New Holland CE LM840, LM850, LM860 Operators Manual

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