Section 1 - General Information 1-0 1-0 9813/0900-2 Notes:
Page No. Contents Section 1 - General Information 1-i 1-i Applications Introduction ............................................................................................. 1-1-1 Tables ..................................................................................................... 1-1-2 Use Introduction ............................................................................................. 1-2-1 Scope ..................................................................................................... 1-2-2 Format .................................................................................................... 1-2-3 Left and Right Sides ............................................................................... 1-2-4 Hydraulic Schematic Codes ................................................................... 1-2-5 Electrical Device Codes .......................................................................... 1-2-6 Machine Identification Introduction ............................................................................................. 1-3-1 Related Topics ........................................................................................ 1-3-2 Machine Identification Plate .................................................................... 1-3-3 Component Identification Plates ............................................................. 1-3-5 Torque Settings Introduction ............................................................................................. 1-4-1 Zinc Plated Fasteners and Dacromet Fasteners .................................... 1-4-2 Hydraulic Connections ............................................................................ 1-4-6 `Positional Type' Hydraulic Adaptors .................................................... 1-4-10 Service Tools Introduction ............................................................................................. 1-5-1 Numerical List ......................................................................................... 1-5-2 Tool Detail Reference ............................................................................. 1-5-5 Rivet Nuts ............................................................................................. 1-5-24 Slide Hammer Kit .................................................................................. 1-5-26 Service Consumables Introduction ............................................................................................. 1-6-1 Sealing and Retaining Compounds ........................................................ 1-6-2 Fuel Introduction ............................................................................................. 1-7-1 Related Topics ........................................................................................ 1-7-2 Acceptable and Unacceptable Fuels ...................................................... 1-7-3 Stall Speed Combinations Introduction ............................................................................................. 1-8-1 Related Topics ........................................................................................ 1-8-2 Specifications ......................................................................................... 1-8-3
Page No. Contents Section 1 - General Information 1-ii 1-ii
Section 1-1 - General Information Applications Introduction 1-1-1 1-1-1 9813/0900-2 (1-14-05) Applications Introduction This manual contains topics that relate to JCB Loadall machines in the 5A and 5T groups. There are several machine model codes in the family. Machine Group Model Code Model Name Serial Number range 5A A 531-70 1522574 to TBA 5A B 535-95 1522588 to TBA 5A C 536-60 1522577 to TBA 5A D 541-70 1522566 to TBA 5A H 533-105 1522615 to TBA 5A R 536-70 1522577 to TBA 5A S 526-56 1448231 to TBA 5A W 550-80 1186000 to TBA 5T A 531-T70 1522570 to TBA 5T B 541-T70 1522566 to TBA 5T C 536-T60 1522577 to TBA 5T D 535-T95 1522569 to TBA 5T E 536-T70 1522577 to TBA 5T W 550-T80 1186000 to TBA Note: This manual is applicable to EN15000 compliant machines only. Machine variants: There are different machine variants within the same model name. This happens because of market requirements, or when the machine specification changes after a period of time. Where applicable information is given to help identify which machine variant is applicable for the given specifications and procedures. Use the applications tables to see which topics relate to which machine models and variants. Where no variant information is given the topic is applicable to all machine models indicated on the table. Important: The machine model names are NOT referred to in the topics. You must refer to the applications tables for the applicable machine model. Table entries shaded grey indicate a topic not included in this issue of the manual. K Tables ( T 1-1-2) K Section 1 - General Information ( T 1-1-2) K Section 2 - Care and Safety ( T 1-1-2) K Section 3 - Routine Maintenance ( T 1-1-3) K Section B - Body and Framework ( T 1-1-4) K Section C - Electrics ( T 1-1-6) K Section E - Hydraulics ( T 1-1-7) K Section F - Transmission ( T 1-1-10) K Section G - Brakes ( T 1-1-12) K Section H - Steering ( T 1-1-13) K Section K - Engine ( T 1-1-14) K Section M - Electronic Data Systems ( T 1-1-15)
Section 1-1 - General Information Applications Tables 1-1-2 1-1-2 9813/0900-2 (1-14-05) Tables Section 1 - General Information Section 2 - Care and Safety Machine models Topic Ref Title Variant 531-70, 531-T70 535-95, 535-T95 536-60, 536-T60 541-70, 541-T70 533-105 536-70, 536-T70 526-56 550-80 1-2 Use All Machines 1-3 Machine Identification All Machines 1-4 Torque Settings All Machines 1-5 Service Tools All Machines 1-6 Service Consumables All Machines 1-7 Fuel All Machines 1-8 Stall Speed Combinations All Machines Machine models Topic Ref Title Variant 531-70, 531-T70 535-95, 535-T95 536-60, 536-T60 541-70, 541-T70 533-105 536-70, 536-T70 526-56 550-80 2-1 Safety Notices All Machines 2-2 General Procedures All Machines
JCB 531-70 533-105 Telescopic Handler Workshop Service Manual for Repair is a comprehensive guide for performing repair interventions on the vehicle and its components. This manual is useful for both professional mechanics and DIY enthusiasts. It includes special notes, important points, service data, precautions, and detailed illustrations, exploded diagrams, drawings, and photos to guide you through every service repair procedure for JCB 531-70 533-105 Telescopic Handler.
The manual provides comprehensive explanations of all installation, removal, disassembly, assembly, repair, and check procedures in sequential order. It also contains information on construction, function, troubleshooting, servicing specifications, tightening torque, checking and adjusting, disassembling, assembling, and servicing procedures.
It is designed to be viewed on any computer, zoomed, and printed. The manual has been specially prepared to ensure that even comparatively new personnel can give satisfactory after services to the customers as well as disassemble and maintain the vehicle.
Accurate measurements are required for which calibrated, precision instruments should be used. The manual outlines procedures for servicing and repairing vehicles using safe, effective methods. It also contains maintenance requirements, guidelines for investigating unusual noises, and the use of genuine JCB 531-70 533-105 Telescopic Handler parts as listed in the parts catalogue.
This manual is designed primarily for use by trained technicians in a properly equipped workshop but contains enough detail and basic information to make it useful to the owner who desires to perform basic maintenance and repair work. It is supported by photographs, notes, drawings, schematics, exploded and sectional drawings, and valuable reference data for adjustment values.
All accident prevention guidelines must be strictly observed for all maintenance and repair work. A complete set of standard tools, as well as the special tools and fixtures shown and listed, are necessary to perform all repairs listed in this manual. The manual also includes information about adjusting work and emphasizes the required safety measures for dangerous work.
This JCB 531-70 533-105 Telescopic Handler Service Manual for Workshop Repair is a 100% complete and intact manual with no missing/corrupt pages/sections. It is a valuable resource for anyone looking to perform maintenance and repair work on the JCB 531-70 533-105 Telescopic Handler.
JCB 531-70 533-105 Telescopic Handler Service service manual
JCB 531-70 533-105 Telescopic Handler Service repair manual
JCB 531-70 533-105 Telescopic Handler Service workshop manual
JCB 531-70 533-105 Telescopic Handler Service shop manual
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