Terex Girolift 3514 3518 5022 Workshop Service Repair Manual

WORKSHOP MANUAL Code 57.4400.4200 - 4 th Edition 05/2007 INDEX English Edition Handler with telescopic boom GIROLIFT 3514 - 3518 3714 SX - 5022 - 4010 Perfora

Document 57.4400.4200 - 4 th Edition 05/2007 INDEX 3 GIROLIFT Series CONTENTS WORKSHOP MANUAL Code 57.4400.4200 - 4 th Edition 05/2007 Number: .................................... Consigned to: ................................................................................................................................ DECLARATION I, the undersigned.............................................................................................................................. declare that I have received the Workshop manual for TEREXLIFT lifts series Girolift 3514 - 3518 - 3714 SX - 5022 - 4010 Perfora. Copies consigned: n° ...... on paper n° ...... on CD-Rom The undersigned is obliged to use the manual in their workshop, without disclosing the information in the same in any way, to unauthorised workshops and third parties in general, and not to photocopy or reproduce this manual or parts of the same in any way without the prior written authorisation of TEREXLIFT to do so. If business relations between the undersigned and TEREXLIFT should come to an end, the undersigned is obliged to return the copies received without charges for TEREXLIFT. Yours sincerely date ............................ For acceptance The consignee Company stamp and signature of the Legal representative ........................................... Copy to return stamped and signed for acceptance by the Legal representative of the company receiving the copies of the manual.

Document 57.4400.4200 - 4 th Edition 05/2007 INDEX GIROLIFT Series CONTENTS 3 WORKSHOP MANUAL Code 57.4400.4200 - 4 th Edition 05/2007 Number: .................................... Consigned to: ................................................................................................................................ DECLARATION I, the undersigned.............................................................................................................................. declare that I have received the Workshop manual for TEREXLIFT lifts series Girolift 3514 - 3518 - 3714 SX - 5022 - 4010 Perfora. Copies consigned: n° ...... on paper n° ...... on CD-Rom The undersigned is obliged to use the manual in their workshop, without disclosing the information in the same in any way, to unauthorised workshops and third parties in general, and not to photocopy or reproduce this manual or parts of the same in any way without the prior written authorisation of TEREXLIFT to do so. If business relations between the undersigned and TEREXLIFT should come to an end, the undersigned is obliged to return the copies received without charges for TEREXLIFT. Yours sincerely date ............................ For acceptance The consignee Company stamp and signature of the Legal representative ...........................................

Document 57.4400.4200 - 4 th Edition 05/2007 INDEX 4 Revision Revised Issued No. date pages Notes by 1 12-2002 Publicated 2 12-2003 Manual revision 3 03-2007 Sect. C, Sect. P Manual revision 4 05-2007 Sect. C updated with wiring diagram 5022 stage 3 Manual revision 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 GIROLIFT Series LIST OF REVISED PAGES

Document 57.4400.4200 - 4 th Edition 05/2007 INDEX GIROLIFT Series CONTENTS MANUAL CONTENTS Sect. A GENERAL INFORMATION Sect. B SAFETY REGULATIONS Sect. C TECHNICAL OPERATING DATA Sect. D CHECKS AND ADJUSTMENTS Sect. E DISMANTLING AND ASSEMBLY Sect. F TROUBLESHOOTING Sect. G DANA AXLE ASSEMBLY/DISASSEMBLY Sect. H PERKINS ENGINE MAINTENANCE Sect. I REPAIR INSTRUCTIONS - REXROTH PUMP Sect. L REPAIR INSTRUCTIONS - REXROTH PUMP Sect. M REPAIR INSTRUCTIONS - REXROTH MOTOR Sect. N DANA GEARBOX ASSEMBLY/DISASSEMBLY Sect. O ROTATION REDUCTION GEAR ASSEMBLY/DISASSEMBLY Sect. P MAINTENANCE INSTRUCTIONS - 3B6 LOAD LIMITER 5

Document 57.4400.4200 - 2 nd Edition 12/2003 INDEX A 1 GIROLIFT Series GENERAL INFORMATION Section A GENERAL INFORMATION SECTION INDEX A.01 Introduction ......................................................................................... page 2 A.02 Symbols used in the manual ....................................................................... 3 A.03 Abbreviations ................................................................................................ 4 A.04 Units of measure .......................................................................................... 5 A.05 Workshop equipment ................................................................................... 6 A.06 Special equipment ....................................................................................... 7 A.07 Tightening torques ....................................................................................... 11 A.08 Drill diameters for threads .......................................................................... 13 A.09 Standard tightening torques for fitting seals ............................................. 14 A.10 Locking materials ......................................................................................... 16 A.11 Hoisting instructions .................................................................................... 17 A.12 Weight list of the main parts ....................................................................... 18 A.13 Advice to renew flexible hoses ................................................................... 19 A.14 Repair interventions, welds and weld materials ....................................... 20 A.15 Weld material ................................................................................................ 23 A.16 Checks with liquid penetrants .................................................................... 24 A.17 Checks with magnetoscope ....................................................................... 25 A.18 Refilling and product specifications ........................................................... 26

Document 57.4400.4200 - 2 nd Edition 12/2003 INDEX A 2 GIROLIFT Series GENERAL INFORMATION A.01 INTRODUCTION This manual has been prepared to provide information about the routine and extraordinary maintenance of the main units of the machine in a safe and proper way. STRICTLY COMPLY WITH THE INSTRUCTIONS GIVEN IN THIS MANUAL! READ AND UNDERSTAND THIS MANUAL BEFORE CARRYING OUT ANY INTERVENTION ON THE MACHINE. If you are unsure about anything after the reading of this manual, address to TEREXLIFT Assistance Service: addresses, phone and fax numbers are printed in the cover and in the title-page of this manual. Keep this manual in the workshop at all times and read it before carrying out any extraordinary maintenance job.

Terex Girolift 3514 3518 5022 Workshop Service Repair Manual

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