Hyster A222 (R45-27IH, RS45-30CH, RS46-30IH, RS46-33CH, RS46-33IH, RS46-36CH) REACH STACKER Parts Manual

04/2003 UNIT CODE A222 WORLD WIDE SECTIONS 1 FRAME 2 ENGINE(S) 3 FUEL SYSTEM 4 ELECTRICAL SYSTEM 5 TRANSMISSION 6 DRIVE AXLE 7 STEERING SYSTEM 8 BRAKE SYSTEM 9 HYDRAULIC SYSTEM 10 BOOM 11 ROTATOR AND SPREADER 12 SPREADER ATTACHMENT 13 OPTIONS 14 NUMERICAL INDEX This Parts Manual is divided into 14 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

04/2003 UNIT CODE A222 WORLD WIDE TABLE OF CONTENTS DESCRIPTION PAGE A ACCUMULATOR PISTON TYPE ................................................................................................................................................ 8-10 ACTUATOR SECTION S/N A222E-01537X⇒ ..................................................................................................................................... 9-82 AIR FILTER TIER I ENGINE ⇒S/N A222E-01536X ............................................................................................................................... 2-106 S/N A222E-01537X⇒ ............................................................................................................................... 2-108 TIER II ENGINE S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................... 2-110 AIR INTAKE CONNECTION TIER II ENGINE .............................................................................................................................................. 2-98 AIR INTAKE MANIFOLD TIER I ENGINE ............................................................................................................................................... 2-58 AIR OUTLET CONNECTION TIER II ENGINE .............................................................................................................................................. 2-96 AIR TRANSFER CONNECTION TIER II ENGINE .............................................................................................................................................. 2-94 ALTERNATOR AND MOUNTING ....................................................................................................................... 2-16 ANTI-CAVITATION VALVE .................................................................................................................................. 9-56 AXLE HOUSING................................................................................................................................................. 6-16 B BOOM ATTACHMENT EMPTY CONTAINER HANDLER SHEET 1 OF 2 ⇒S/N A222E-1532 .................................................................................................................................. 4-84 SHEET 2 OF 2 ⇒S/N A222E-1532 .................................................................................................................................. 4-86 BOOM HYDRAULIC ⇒S/N A222E-01536X ..................................................................................................................................... 9-16 BOOM TILT CYLINDER ⇒S/N A222E-01532X ..................................................................................................................................... 9-38 S/N A222E-01533X⇒ ..................................................................................................................................... 9-40 BRAKE ASSEMBLY ........................................................................................................................................... 6-22 SERVICE BRAKE ........................................................................................................................................... 6-18 BREATHER PLUMBING..................................................................................................................................... 2-10 BUMPERS .......................................................................................................................................................... 12-6 C CAB TILT RS45-30CH, RS45-27IH ⇒S/N A222E-01562Z INC. 1564-1565 ....................................................................................................... 1-16 CHAIN AND SUPPORT ATTACHMENT ⇒S/N A222E-01536X ..................................................................................................................................... 10-6 S/N A222E-01537X⇒ ..................................................................................................................................... 10-8 CLUTCH FORWARD...................................................................................................................................................... 5-14 FOURTH SPEED ............................................................................................................................................ 5-20 LOW SPEED................................................................................................................................................... 5-18 ©2003 HYSTER COMPANY i See Service Manual for service procedures.

UNIT CODE A222 WORLD WIDE 04/2003 TABLE OF CONTENTS (Continued) DESCRIPTION PAGE C (continued) REVERSE AND 2ND SHAFT ......................................................................................................................... 5-10 THIRD SPEED................................................................................................................................................ 5-16 CONTROL BOX ASSEMBLY TIER II ENGINE S/N A222E-1563Z⇒.................................................................................................................................. 4-110 CONTROL LEVER ⇒S/N A222E-1532 ......................................................................................................................................... 4-22 CONTROL PANEL S/N A222E-1533⇒ ....................................................................................................................................... 4-112 CONTROL SECTION ⇒S/N A222E-01536X ..................................................................................................................................... 9-70 CONTROL UNIT ⇒S/N A222E-1532 ......................................................................................................................................... 4-20 CONTROL VALVE ELECTRONIC INCHING................................................................................................................................. 5-30 HYDRAULIC INCHING ................................................................................................................................... 5-28 CONTROL VALVE AND ATTACHING PARTS ⇒S/N A222E-01536X ..................................................................................................................................... 9-66 S/N A222E-01537X⇒ ..................................................................................................................................... 9-78 CONVERTER HOUSING ATTACHMENT THREE SPEED............................................................................................................................................... 5-24 COOLANT HEATER STARTING AID TIER II ENGINE ............................................................................................................................................ 2-104 COOLING ⇒S/N A222E-01536X ................................................................................................................................... 2-114 TIER I ENGINE S/N A222E-01537X⇔S/N A222E-01562Z INC. 1564-1565...................................................................... 2-116 TIER II ENGINE S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................... 2-118 CORROSION RESISTOR .................................................................................................................................. 2-76 COUNTERWEIGHT ........................................................................................................................................... 1-50 CYLINDER ASSEMBLY FOLDING CLAMPING INTERMODAL HANDLER......................................................................................................................... 12-41 D DAMPENING CYLINDER ⇒S/N A222E-01532X ................................................................................................................................... 11-44 S/N A222E-01533X⇒ ................................................................................................................................... 11-46 DAMPENING CYLINDER ATTACHING PARTS ............................................................................................... 11-42 DIFFERENTIAL AND CARRIER ⇒S/N A222E-01536X ....................................................................................................................................... 6-2 DIFFERENTIAL CARRIER ................................................................................................................................. 6-10 DIRECTIONAL VALVE ⇒S/N A222E-01532X ................................................................................................................................... 11-28 DRIVE AXLE ⇒S/N A222E-01536X ....................................................................................................................................... 6-6 DRIVE PULLEY AIR COMPRESSOR ......................................................................................................................................... 2-8 ii ©2003 HYSTER COMPANY See Service Manual for service procedures.

04/2003 UNIT CODE A222 WORLD WIDE TABLE OF CONTENTS (Continued) DESCRIPTION PAGE D (continued) WATER PUMP ................................................................................................................................................ 2-56 DRIVE TIRE AND WHEEL 18.00 X 25 X 40 PLY PREMIUM RS45-30CH, RS45-27IH ............................................................................................................................. 13-4 18.00 X 33 X 32 PLY PREMIUM RS46-33CH, RS46-36CH, RS46-30IH, RS46-33IH .................................................................................... 13-6 STANDARD RS45-30CH, RS45-27IH ............................................................................................................................. 13-2 DRIVE TRAIN FRONT............................................................................................................................................................ 2-12 E ELECTRICAL ACCESSORIES TIER II ENGINE ............................................................................................................................................ 2-102 ELECTRICAL SYSTEM CONTAINER HANDLER ............................................................................................................................... 12-22 INTERMODAL HANDLER SHEET 1 OF 2 .......................................................................................................................................... 12-62 SHEET 2 OF 2 .......................................................................................................................................... 12-64 TIER I ENGINE, WITH ELME ATTACHMENT OPERATOR COMPARTMANT, SHEET 2 OF 2 S/N A222E-01537X⇒.............................................................................................................................. 4-98 OPERATOR COMPARTMENT, SHEET 1 OF 2 S/N A222E-01537X⇒.............................................................................................................................. 4-94 SHEET 1 OF 2 S/N A222E-01537X⇒.............................................................................................................................. 4-88 SHEET 2 OF 2 S/N A222E-01537X⇒.............................................................................................................................. 4-92 TIER II ENGINE, WITH ELME ATTACHMENT OPERATOR COMPARTMENT, SHEET 1 OF 2 S/N A222E-01563Z⇒ EXC. 1564-1565 ................................................................................................ 4-106 OPERATOR COMPARTMENT, SHEET 2 OF 2 S/N A222E-01563Z⇒ EXC. 1564-1565 ................................................................................................ 4-108 SHEET 1 OF 2 S/N A222E-01563Z⇒ EXC. 1564-1565 ................................................................................................ 4-100 SHEET 2 OF 2 S/N A222E-01563Z⇒ EXC. 1564-1565 ................................................................................................ 4-104 ELECTRONIC FOOT PEDAL MOUNT TIER II ENGINE S/N A222E-01563Z⇒ EXC. 1564-1565 ...................................................................................................... 3-18 ENGINE ASSEMBLY ............................................................................................................................................ 2-4 ENGINE MOUNT.............................................................................................................................................. 2-112 EXHAUST ⇒S/N A222E-01536X ................................................................................................................................... 2-122 S/N A222E-01537X⇒ ................................................................................................................................... 2-124 TIER I ENGINE S/N A222E-01538X⇔S/N A222E-01562Z INC. 1564-1565 ...................................................................... 2-126 TIER II ENGINE S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................... 2-128 ©2003 HYSTER COMPANY iii See Service Manual for service procedures.

UNIT CODE A222 WORLD WIDE 04/2003 TABLE OF CONTENTS (Continued) DESCRIPTION PAGE E (continued) EXHAUST CONNECTION TIER I ENGINE ............................................................................................................................................... 2-84 EXHAUST MANIFOLD TIER I ENGINE ............................................................................................................................................... 2-62 TIER II ENGINE .............................................................................................................................................. 2-64 EXTENSION ATTACHMENT ............................................................................................................................ 11-12 EXTENSION CYLINDER BOOM ⇒S/N A222E-01532X ................................................................................................................................... 10-10 S/N A222E-01533X⇒ ................................................................................................................................... 10-12 F FAN TIER I ENGINE ............................................................................................................................................... 2-28 TIER II ENGINE .............................................................................................................................................. 2-30 FAN DRIVE TIER I ENGINE ............................................................................................................................................... 2-20 TIER II ENGINE .............................................................................................................................................. 2-22 FENDER AND RAIL S/N A222E-01517⇔S/N A222E-01536X ........................................................................................................ 1-32 S/N A222E-01537X⇒ ..................................................................................................................................... 1-34 ⇒S/N A222E-1516 ......................................................................................................................................... 1-30 FLOW AMPLIFIER ⇒S/N A222E-01536X ..................................................................................................................................... 7-18 FLOW VALVE ..................................................................................................................................................... 9-52 FLYWHEEL TIER I ENGINE ............................................................................................................................................... 2-32 FOOT ASSEMBLY INTERMODAL HANDLER ............................................................................................................................ 12-46 FREE TILT ARRANGEMENT ........................................................................................................................... 11-24 FRONT ENGINE SUPPORT .............................................................................................................................. 2-18 FUEL FILTER TIER I ENGINE ............................................................................................................................................... 2-24 TIER II ENGINE .............................................................................................................................................. 2-26 FUEL FILTER PLUMBING TIER II ENGINE ............................................................................................................................................ 2-100 FUEL TANK AND FUEL SYSTEM TIER I ENGINE S/N A222E-01537X⇔S/N A222E-01562Z INC. 1564-1565........................................................................ 1-46 TIER II ENGINE S/N A222E-01563Z⇒ EXC. 1564-1565 ...................................................................................................... 1-48 FUEL TANK AND PLATFORM ⇒S/N A222E-01536X ..................................................................................................................................... 1-42 S/N A222E-01537X⇒ ..................................................................................................................................... 1-44 G GEAR REDUCER AND ADAPTER ⇒S/N A222E-01532X ................................................................................................................................... 11-30 iv ©2003 HYSTER COMPANY See Service Manual for service procedures.

04/2003 UNIT CODE A222 WORLD WIDE TABLE OF CONTENTS (Continued) DESCRIPTION PAGE H HEATER ............................................................................................................................................................. 1-28 HOOD AND COVERS SLIDING CAB TIER II ENGINE S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................. 1-10 STANDARD CAB TIER II ENGINE S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................... 1-8 TIER I ENGINE S/N A222E-01537X⇔S/N A222E-01562Z INC. 1564-1565 .......................................................................... 1-6 HOOD, COVERS AND SOUND DAMPENING ⇒S/N A222E-01536X ....................................................................................................................................... 1-2 HUB AND SHAFT............................................................................................................................................... 6-20 HYDRAULIC CYLINDER INTERMODAL HANDLER .................................................................................................................................. 12-40 , 12-52 HYDRAULIC CYLINDER AND ATTACHING PARTS CONTAINER HANDLER ............................................................................................................................... 12-20 INTERMODAL HANDLER ............................................................................................................................ 12-44 HYDRAULIC DAMPENING LOCKING...................................................................................................................................................... 11-20 NON-LOCKING............................................................................................................................................. 11-18 HYDRAULIC LIFT SYSTEM ⇒S/N A222E-01536X ....................................................................................................................................... 9-8 HYDRAULIC MOTOR ⇒S/N A222E-01536X ................................................................................................................................... 11-10 HYDRAULIC MOTOR AND TRANSMISSION ASSEMBLY ................................................................................ 12-8 HYDRAULIC OIL FILTER ................................................................................................................................... 9-42 HYDRAULIC PILOT SYSTEM ⇒S/N A222E-01536X ....................................................................................................................................... 9-4 HYDRAULIC PUMP HOIST AND STEERING ⇒S/N A222E-01536X ................................................................................................................................. 9-58 HOIST AND STEERING END COVER ⇒S/N A222E-01536X ................................................................................................................................. 9-60 PILOT AND SLIDING CAB ⇒S/N A222E-01536X ................................................................................................................................. 9-44 SPREADER AND COOLING ⇒S/N A222E-01536X ................................................................................................................................. 9-46 HYDRAULIC SPREADER ⇒S/N A222E-01536X ..................................................................................................................................... 9-12 HYDRAULIC STOP KIT...................................................................................................................................... 12-2 HYDRAULIC SUPPLY AND RETURN WITH SLIDING CAB AND HYDRAULIC OIL COOLER TIER II ENGINE S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................. 9-36 HYDRAULIC SYSTEM CONTAINER HANDLER ............................................................................................................................... 12-24 INTERMODAL HANDLER SHEET 1 OF 3 .......................................................................................................................................... 12-56 SHEET 2 OF 3 .......................................................................................................................................... 12-58 SHEET 3 OF 3 .......................................................................................................................................... 12-60 ©2003 HYSTER COMPANY v See Service Manual for service procedures.

UNIT CODE A222 WORLD WIDE 04/2003 TABLE OF CONTENTS (Continued) DESCRIPTION PAGE H (continued) SHEET 1 OF 2 TIER I ENGINE S/N A222E-01537X⇒.............................................................................................................................. 9-20 TIER II ENGINE S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................. 9-24 SHEET 2 OF 2 TIER I ENGINE S/N A222E-01537X⇒.............................................................................................................................. 9-28 TIER II ENGINE S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................. 9-32 HYDRAULIC TANK AND PLATFORM ⇒S/N A222E-01536X ..................................................................................................................................... 1-36 S/N A222E-01537X⇒ ..................................................................................................................................... 1-40 HYDRAULIC VALVE INTERMODAL HANDLER SHEET 1 OF 2 .......................................................................................................................................... 12-36 SHEET 2 OF 2 .......................................................................................................................................... 12-38 I INLET SECTION ⇒S/N A222E-01536X ..................................................................................................................................... 9-74 S/N A222E-01537X⇒ ..................................................................................................................................... 9-84 INNER BOOM .................................................................................................................................................... 10-4 INSTRUMENT PANEL TIER I ENGINE ⇒S/N A222E-1532 ........................................................................................................................................ 4-6 S/N A222E-1533⇒........................................................................................................................................ 4-8 TIER II ENGINE S/N A222E-01563Z⇒ EXC. 1564-1565 ...................................................................................................... 4-10 INTAKE MANIFOLD TIER II ENGINE .............................................................................................................................................. 2-60 L LABELS AND PAINT .......................................................................................................................................... 1-54 LEG ASSEMBLY INTERMODAL HANDLER ............................................................................................................................ 12-48 LEG ATTACHMENT INTERMODAL HANDLER ............................................................................................................................ 12-50 LIFTING BRACKET ............................................................................................................................................ 2-34 LIFTING VALVE .................................................................................................................................................. 9-54 LIGHT ARRANGEMENT ⇒S/N A222E-1536 ......................................................................................................................................... 4-18 LIMITATOR ARRANGEMENT ⇒S/N A222E-1536 ......................................................................................................................................... 4-14 S/N A222E-1537⇒ ......................................................................................................................................... 4-16 LIMITATOR PANEL ⇒S/N A222E-1536 ......................................................................................................................................... 4-12 vi ©2003 HYSTER COMPANY See Service Manual for service procedures.

You're Reading a Preview

Hyster A222 (R45-27IH, RS45-30CH, RS46-30IH, RS46-33CH, RS46-33IH, RS46-36CH) REACH STACKER Parts Manual

Description

Reviews

Q&A

Recently Viewed