CASE 586H, 588H Tier 4 Rough Terrain Forklift (RTFL) Operators Manual

Part number 84587658 1st edition English July 2012 OPERATOR’S MANUAL 586H 588H Tier 4 Rough Terrain Forklift (RTFL) from PIN NCC570000

Contents 1 GENERAL INFORMATION Intended use ................................................................................ 1-1 CNH America LLC technical manuals ...................................................... 1-2 Note to the Owner .......................................................................... 1-2 Read the Operator's Manual ............................................................... 1-3 Manual storage ............................................................................. 1-3 Electro-Magnetic Compatibility (EMC) ..................................................... 1-3 Right, left, front, and rear of the machine................................................... 1-4 Component identification ................................................................... 1-5 Product Identification Number (PIN) ........................................................ 1-8 Exhaust Gas Recirculation (EGR) exhaust treatment - Product overview ................ 1-11 2 SAFETY INFORMATION Safety rules and signal word definitions and signal word definitions ...................... 2-1 Safety rules - California Proposition 65 Warning .......................................... 2-2 Do Not Operate hang tag ................................................................... 2-2 Safety rules - General ..................................................................... 2-3 Safety rules - Basic operating ............................................................. 2-4 Safety rules - Electrical storm safety ....................................................... 2-5 Safety rules - Battery ...................................................................... 2-6 Safety rules - Fire or explosion prevention ................................................ 2-7 Safety rules - Fuel handling precautions ................................................... 2-8 Safety rules - Hazardous chemicals ....................................................... 2-8 Safety rules - Lifting and overhead loads .................................................. 2-9 Safety rules - General maintenance safety ............................................... 2-10 Safety rules - Mounting and dismounting ................................................. 2-11 Safety rules - Operator precautions ...................................................... 2-12 Safety rules - Specific precautions to this machine ....................................... 2-13 Safety rules - Transporting precautions ................................................... 2-14 Safety rules - Utility precautions .......................................................... 2-15 Safety rules - Wheels and tires ........................................................... 2-16 Safety rules - Roll Over Protective Structure (ROPS) .................................... 2-17 Safety rules - Seat belt .................................................................... 2-18 Safety signs ............................................................................... 2-19 Hand signals ............................................................................... 2-32 3 CONTROLS/INSTRUMENTS ACCESS TO OPERATOR'S PLATFORM Proper entry and exit ................................................................... 3-1 OPERATOR'S SEAT Operator seat adjustments ............................................................. 3-2 FORWARD CONTROLS

Console controls ........................................................................ 3-3 Instrument control panel ................................................................ 3-7 Menu screen display .................................................................. 3-11 4 OPERATING INSTRUCTIONS COMMISSIONING THE UNIT Run in period of a new machine ........................................................ 4-1 Engine speed ........................................................................... 4-1 STARTING THE UNIT Before starting the engine .............................................................. 4-2 Normal engine starting ................................................................. 4-3 Cold temperature operation ............................................................ 4-4 Hot temperature operation ............................................................. 4-6 Booster battery procedure .............................................................. 4-7 STOPPING THE UNIT Shutting down the engine .............................................................. 4-9 MOVING THE UNIT Uniform braking........................................................................ 4-10 Traveling on a hill ...................................................................... 4-11 Machine direction ...................................................................... 4-12 Transmission gears .................................................................... 4-12 Before operating the machine ......................................................... 4-13 Differential lock system ................................................................ 4-14 Four Wheel Drive (4WD) control ...................................................... 4-15 5 TRANSPORT OPERATIONS SHIPPING TRANSPORT Transporting on a trailer ................................................................ 5-1 RECOVERY TRANSPORT Towing the machine .................................................................... 5-3 6 WORKING OPERATIONS GENERAL INFORMATION Machine stability ........................................................................ 6-1 Lifting capacities ........................................................................ 6-3 Adjusting the forks ...................................................................... 6-6

7 MAINTENANCE GENERAL INFORMATION General Information .................................................................... 7-1 General safety before you service ...................................................... 7-2 Hour meter ............................................................................. 7-2 Oil life reset - manually - Resetting the oil life monitoring system ..................... 7-3 Engine side panel latch ................................................................. 7-4 Fire extinguisher ........................................................................ 7-5 Battery disconnect ...................................................................... 7-6 Welding on the machine ................................................................ 7-8 Fuses and relays ...................................................................... 7-10 Definition of fuse, relay, and diode icons ............................................. 7-13 Diagnostic/service tool port ............................................................ 7-16 Fluid capacities and lubricant specifications .......................................... 7-17 Consumables .......................................................................... 7-18 MAINTENANCE CHART Maintenance Chart .................................................................... 7-20 At warning message display Engine air filters ....................................................................... 7-22 Hydraulic filter ......................................................................... 7-25 Engine oil and filter .................................................................... 7-26 Diesel Particulate Filter (DPF) regeneration ........................................... 7-28 Initial 10 hours Wheel nut and bolt torque ............................................................. 7-31 Every 10 hours of operation or daily Engine oil level ........................................................................ 7-32 Initial 20 hours Transmission oil level .................................................................. 7-34 Rear steer axle fluid level - Four Wheel Drive (4WD) ................................. 7-36 Front drive axle fluid level ............................................................. 7-37 Every 50 hours Fuel system water separator .......................................................... 7-38 Coolant reservoir (de-aeration reservoir) fluid level ................................... 7-40 Hydraulic reservoir fluid level .......................................................... 7-42 Rear steer axle grease fittings ......................................................... 7-43 Mast pivot grease fittings .............................................................. 7-44 Mast carriage roller grease fittings .................................................... 7-44 Mast chain roller grease fittings ....................................................... 7-44

Initial 100 hours Hydraulic filter ......................................................................... 7-46 Transmission filter ..................................................................... 7-48 Fuel filters ............................................................................. 7-50 Service brakes ......................................................................... 7-52 Parking brake .......................................................................... 7-53 Every 250 hours Seat slides ............................................................................. 7-54 Battery ................................................................................. 7-55 Rear steer axle fluid level - Four Wheel Drive (4WD) ................................. 7-56 Rear steer axle breather valve - Four Wheel Drive (4WD) ............................ 7-57 Rear steer axle drive shaft - Four Wheel Drive (4WD) ................................ 7-58 Front drive axle fluid level ............................................................. 7-59 Front drive axle breather valve ........................................................ 7-60 Front drive axle - drive shaft ........................................................... 7-61 Fuel tank drain ......................................................................... 7-62 Coolant reservoir (de-aeration reservoir) fluid level ................................... 7-64 Transmission oil level .................................................................. 7-66 Tire pressure and condition............................................................ 7-68 Forklift mast chains .................................................................... 7-69 Forklift mast chains .................................................................... 7-70 Tilt cylinder - Grease .................................................................. 7-71 Side-shift cylinder bearing ............................................................. 7-72 Every 500 hours Roll Over Protective Structure (ROPS) ................................................ 7-73 Fuel filters ............................................................................. 7-75 Engine oil and filter .................................................................... 7-77 Carriage thrust rollers ................................................................. 7-79 Forklift mast chains .................................................................... 7-80 Every 1000 hours Hydraulic fluid and filter................................................................ 7-81 Battery fluid level ...................................................................... 7-83 Front drive axle ........................................................................ 7-84 Transmission fluid and filters .......................................................... 7-85 Rear steer axle fluid - Four Wheel Drive (4WD) ....................................... 7-87 Engine air filters ....................................................................... 7-89 Every 2000 hours of operation or annually Engine cooling system ................................................................ 7-92 Chain rollers ........................................................................... 7-97 Load rollers ............................................................................ 7-98 Every 3000 hours Diesel Particulate Filter (DPF) ......................................................... 7-99

Every 4000 hours Engine Crankcase Ventilation (CCV) Filter ............................................ 7-99 As required Fork inspection ....................................................................... 7-100 Tire pressure and condition........................................................... 7-101 Engine air precleaner ................................................................. 7-102 Bleed air from the fuel system ........................................................ 7-103 Fan belt ............................................................................... 7-105 Disable parking brake ................................................................ 7-107 STORAGE Forklift storage .................................................................... 7-109 Forklift removal from storage ..................................................... 7-110 8 SPECIFICATIONS Engine - General specification ............................................................. 8-1 Transmission - General specification ....................................................... 8-2 Hydraulic systems - General specification ................................................. 8-3 Electrical systems - General specification .................................................. 8-4 Dimension — 586H Forklift ................................................................ 8-5 Dimension — 588H Forklift ................................................................ 8-9 Torque ..................................................................................... 8-11 General specification - Biodiesel fuels .................................................... 8-13 9 ACCESSORIES Vandal protection .......................................................................... 9-1 Auxiliary power outlet ....................................................................... 9-2

1 - GENERAL INFORMATION 1 - GENERAL INFORMATION Intended use RAPH12FRK1112FA 1 H Series Rough Terrain Forklift The rough terrain forklift, with standard equipment and authorized attachments, is intended to be used for above ground material handling. This machine is not intended to be used for towing other equipment or transporting loads at high speeds. Make sure the machine is suitably equipped for the type of work to be performed. All persons who will be operating this machine shall posses a valid local vehicle operating permit and/or other appli- cable local age work permits. Do not use this machine for any purpose or in any manner other than as described in the manual, safety signs, or other product safety information provided with the machine. These materials define the machine's intended use. Consult an authorized dealer on changes, additions, or modifications that can be required for this machine to comply with various country regulations and safety requirements. Unauthorized modifications will cause serious injury or death. Anyone making such unauthorized modifications is responsible for the consequences. ATTENTION: The fuel system and engine on your machine are designed and built to government emissions standards. Tampering by dealers, customers, operators, and users is strictly prohibited by law. Failure to comply could result in government fines, rework charges, invalid warranty, legal action, and possible confiscation of the machine until rework to original condition is completed. Engine service and/or repairs must be done by a certified technician only! Your CASE CONSTRUCTION dealer is available for any further information. They will also provide any after-sales service you may need, and genuine spare parts, your guarantee of quality and match. CASE CONSTRUCTION customer assistance is also available. Call 1-866-54-CASE6 (1-866-542-2736) or email casecustomerassistance.na@cnh.com. 1-1

1 - GENERAL INFORMATION CNH America LLC technical manuals Manuals are available from your dealer for the operation, service, and repair of your machine. For prompt convenient service, contact your dealer for assistance in obtaining the manuals for your machine. Your dealer can expedite your order for Operator's Manuals, Parts Catalogs, Service Manuals, and maintenance records. This Operator's Manual does not include instructions for attachments. Read the manual(s) provided with the authorized attachment to learn safe maintenance and operation. Always give the machine name, model, and Product Identiﬁcation Number (PIN) of your machine so your dealer can provide the correct manuals for your machine. The company is continually striving to improve its products and therefore reserves the right to make improvements and changes when it becomes practical and possible to do so, without incurring any obligation to make changes or additions to the equipment sold previously. All data given in this manual is subject to production variations. NOTICE: Operating and service messages displayed on the instrument control panel may vary from what is shown in the Operator's Manual. Should this occur, adhere to the latest instruction on the electronic operating panel. Dimensions and weights are approximate only and the illustrations do not necessarily show the machine in standard condition. For exact information about any particular machine, consult your dealer. Note to the Owner This manual contains important information about the safe operation, adjustment, and maintenance of your forklift. This manual is divided into chapters as outlined in the table of contents. Refer to the index at the end of this manual for locating speciﬁc items about your machine. The forklift conforms to current safety regulations. Use this manual as a guide. Your machine will remain a reliable working tool as long as it is kept in working condition and serviced properly. DO NOT operate or permit anyone to operate or service this machine until you or the other persons have read and understand the safety, operation, and maintenance instructions in this manual. Use only trained operators who have demonstrated the ability to operate and service this machine correctly and safely. The information in this manual is provided on the basis of information that was available at the time that the manual was written. Settings, procedures, part numbers, software, and other items can change. These changes can affect the service that is given to the machine. Ensure that you have the complete and most current information from your dealer before you start any machine operation. The Operator's Manual is to be stored in the manual compartment equipped on this machine. Make sure this manual is complete and in good condition. Consult your dealer to obtain additional manuals or manuals in other languages. An Associates of Equipment Manufacturers (AEM) safety booklet is included with each machine. Take the time to read the booklet and understand its content. Contact your dealer for any further information or assistance about your machine. Your dealer has manufacturer approved service parts. Your dealer has technicians with special training that know the best methods of repair and maintenance for your machine. 1-2

1 - GENERAL INFORMATION Read the Operator's Manual Improper operation of this machine can cause death or serious injury. Before using the machine, make certain that every operator: • is instructed in safe and proper use of the machine. • reads and understands the manual(s) pertaining to the machine. • reads and understands all safety signs on the machine. • clears the area of other persons and domestic animals. • learns and practices safe use of machine controls in a safe, clear area before operating this machine on a job site. It is your responsibility to observe pertinent laws and regulations and follow CNH America LLC instructions on machine operation and maintenance. Manual storage Keep the Operator's Manual and the Associates of Equip- ment Manufacturers (AEM) safety booklet in the storage compartment located on the left side of the operator seat. The Operator's Manual and the AEM safety booklet must be available for use by all operators. RAPH12FRK0145AA 1 Electro-Magnetic Compatibility (EMC) Interference may arise as a result of add‐on equipment which may not necessarily meet the required standards. As such interference can result in serious malfunction of the unit and/or create unsafe situations, you must observe the following: • The maximum power of emission equipment (radio, telephones, etc.) must not exceed the limits imposed by the national authorities of the country where you use the machine. • The electro‐magnetic ﬁeld generated by the add‐on system should not exceed 24 V/m at any time and at any location in the proximity of electronic components. • The add‐on equipment must not interfere with the functioning of the onboard electronics. Failure to comply with these rules will render the warranty null and void. 1-3

1 - GENERAL INFORMATION Right, left, front, and rear of the machine The terms right hand and left hand, when used in this manual, indicate the right and left sides of the machine as seen from the operator's seat. RAIL12FRK1131GA 1 Top view of machine 1. Front of machine 2. Right side of machine 3. Rear of machine 4. Left side of machine 1-4

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CASE 586H, 588H Tier 4 Rough Terrain Forklift (RTFL) Operators Manual

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