PARTS MANUAL
NDR 030 AE, NR 035 AE, NR 040 AE,
NR 045 AE (C815)
NS 040 AF, NS 050 AF (C816)
Yale Materials Handling Corporation
1400 Sullivan Drive
Caller No. 12011
Greenville, NC 27834-2011
P/N 524143974
© Yale Corp.
07/2002
MODEL NOMENCLATURE
NOTE:
This parts manual contains alternate pages for certain assemblies. The truck model code can be used to determine
many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and serial number
are stamped into the nameplate. See Identification of Truck Serial Number on Page viii for further information.
SECTIONS
1 GENERAL TRUCK
2 ELECTRICAL SYSTEM
3 DRIVE UNIT
4 STEERING SYSTEM
5 CASTER, LOAD WHEEL AND BRAKE SYSTEM
6 HYDRAULIC SYSTEM
7 LIFTING MECHANISM
8 OPTIONS
9 NUMERICAL INDEX
10 USER SUPPORT INFORMATION
This Parts Manual is divided into 10 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
GENERAL INFORMATION
ALPHABETICAL INDEX
DESCRIPTION PAGE NO.
A
ABBREVIATIONS QUICK REFERENCE SHEET .................................................................................................... v
ALPHABETICAL INDEX............................................................................................................................................ i
B
BACK UP ALARM .............................................................................................................................................. 8-16
BATTERY CONNECTOR ................................................................................................................................... 2-24
BRAKE ASSEMBLY ............................................................................................................................................. 5-6
BRAKE PEDAL AND OPERATOR SENSING SWITCH ....................................................................................... 5-4
C
CARRIAGE
SCISSOR
24 IN. REACH ............................................................................................................................................. 7-24
42 IN. REACH ............................................................................................................................................. 7-26
STRADDLE
NS040-050AE ............................................................................................................................................. 7-21
CASTER ASSEMBLY ......................................................................................................................................... 5-10
CHAINS, PINS, AND ANCHORS
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-38
CHAINS, PINS, SHEAVES, AND ANCHORS
THREE STAGE FULL FREE-LIFT
NR 035 AE, NR 040 AE, NR 045 AE, NDR 030 AE ...................................................................................... 7-6
CONTACTOR PANEL ASSEMBLY
"E" CONSTRUCTION ....................................................................................................................................... 2-6
"EE" CONSTRUCTION..................................................................................................................................... 2-8
D
DECAL AND PLATE LOCATION ........................................................................................................................ 1-10
DOUBLE REACH HYDRAULICS ....................................................................................................................... 6-18
DRIVE BRAKE ASSEMBLY ................................................................................................................................. 5-2
DRIVE MOTOR ASSEMBLY
S/N C815N-02259Z⇒ (C815), S/N C816N-01524Z⇒ (C816) ........................................................................ 2-22
⇒S/N C815N-02259Z (C815), ⇒S/N C816N-01524Z (C816) ........................................................................ 2-20
DRIVE UNIT ARRANGEMENT ............................................................................................................................ 3-2
DRIVE UNIT ASSEMBLY
S/N C815N-02259Z⇒ (C815), S/N C816N-01524Z⇒ (C816) .......................................................................... 3-6
⇒S/N C815N-02259Z (C815), ⇒S/N C816N-01524Z (C816) .......................................................................... 3-4
DRIVE UNIT COMPARTMENT FAN ASSEMBLY............................................................................................... 8-10
E
ELECTRICAL ARRANGEMENT .......................................................................................................................... 2-2
ELECTRICAL COMPONENTS........................................................................................................................... 2-26
EXTEND CYLINDER ASSEMBLY ...................................................................................................................... 7-28
i
GENERAL INFORMATION
DESCRIPTION PAGE NO.
F
FORK CARRIAGE ASSEMBLY .......................................................................................................................... 7-48
THREE STAGE FULL FREE-LIFT
NS 040/050 AF ............................................................................................................................................ 7-16
FORKS
HOOK TYPE
⇒D/B 10/2001 ............................................................................................................................................. 1-16
D/B 10/2002⇒............................................................................................................................................. 1-14
FREE LIFT CYLINDER ASSEMBLY
THREE STAGE FULL FREE-LIFT
NR 035 AE, NR 040 AE, NR 045 AE, NDR 030 AE .................................................................................... 7-12
G
GEAR PUMP ...................................................................................................................................................... 4-16
GENERAL TRUCK
NR 035-045 AE AND NDR 030 AE................................................................................................................... 1-2
NS 040/050 AF ................................................................................................................................................. 1-4
H
HOOD AND COVERS .......................................................................................................................................... 1-6
HOOK TYPE CARRIAGE OPTION
NR 035-045 AE AND NDR 030 AE................................................................................................................... 8-6
HOSE AND WIRE TAKE-UP
TWO AND THREE STAGE FULL FREE-LIFT
NR 035-045 AE AND NDR 030 AE ............................................................................................................. 7-30
HOSE TAKE-UP GROUP
STRADDLE
NS040-050AE ............................................................................................................................................. 7-50
HOW TO FIND THE DESIRED PART NUMBER.................................................................................................... vii
HOW TO USE THE ILLUSTRATED PARTS MANUAL ........................................................................................... vii
HYDRAULIC CONTROL VALVE
D/B 05/2002⇒ .................................................................................................................................................. 6-8
⇒D/B 05/2002 .................................................................................................................................................. 6-6
HYDRAULIC MOTOR ......................................................................................................................................... 6-14
HYDRAULIC PUMP AND MOTOR ..................................................................................................................... 6-10
HYDRAULIC PUMP ASSEMBLY........................................................................................................................ 6-12
HYDRAULIC SYSTEM ......................................................................................................................................... 6-2
HYDRAULIC TANK ASSEMBLY ......................................................................................................................... 6-16
I
IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS..................................... x
IDENTIFICATION OF MAST SERIAL NUMBER ..................................................................................................... ix
IDENTIFICATION OF TRUCK SERIAL NUMBER ................................................................................................. viii
INNER CARRIAGE............................................................................................................................................. 7-18
INTEGRAL SIDE-SHIFT ASSEMBLY................................................................................................................. 7-34
INTEGRAL TILT ASSEMBLY.............................................................................................................................. 7-32
ii
GENERAL INFORMATION
DESCRIPTION PAGE NO.
L
LIFT AND FREE LIFT CYLINDER CONNECTING GROUP
THREE STAGE FULL FREE-LIFT .................................................................................................................. 7-10
LIFT AND FREE LIFT CYLINDER INSTALLATION
THREE STAGE FULL FREE-LIFT .................................................................................................................... 7-8
LIFT CYLINDER ASSEMBLY
THREE STAGE FULL FREE-LIFT
NR 035 AE, NR 040 AE, NR 045 AE, NDR 030 AE ...................................................................................... 7-4
TWO STAGE FULL FREE-LIFT
NR 035 AE, NR 040 AE, NR 045 AE .......................................................................................................... 7-42
LIFT CYLINDER CONNECTING GROUP.......................................................................................................... 7-44
LIFT CYLINDER INSTALLATION ....................................................................................................................... 7-40
LIFT LIMIT SWITCH........................................................................................................................................... 7-46
THREE STAGE FULL FREE-LIFT .................................................................................................................. 7-14
LIFT PUMP CONTACTOR.................................................................................................................................. 2-18
LIGHT AND FAN ASSEMBLY............................................................................................................................... 8-8
LOAD BACKREST ............................................................................................................................................. 1-12
M
MAST MOUNTED HEADLIGHTS ...................................................................................................................... 8-12
MASTER CYLINDER ........................................................................................................................................... 5-8
MASTER PART SHEET CROSS-REFERENCE ..................................................................................................... xi
MULTI-FUNCTION CONTROL HANDLE
C815 ............................................................................................................................................................... 2-10
C816 ............................................................................................................................................................... 2-12
P
POWER STEER ARRANGEMENT
S/N C815N-02259Z⇒, S/N C816N-01524Z⇒.................................................................................................. 4-4
⇒S/N C815N-02259Z, ⇒S/N C816N-01524Z.................................................................................................. 4-2
POWER STEER CONTACTOR .......................................................................................................................... 2-14
R
REAR WORKING LIGHT ................................................................................................................................... 8-14
S
SIDE-SHIFT CYLINDER ASSEMBLY
NS 040/050 AF ................................................................................................................................................. 8-4
SIDE-SHIFT HYDRAULIC HOOKUP
SHEET 1 OF 2 .................................................................................................................................................. 8-2
SHEET 2 OF 2 .................................................................................................................................................. 8-3
SINGLE LOAD WHEEL ...................................................................................................................................... 5-14
SINGLE REACH HYDRAULICS ......................................................................................................................... 6-20
SLAVE CYLINDER ............................................................................................................................................... 5-7
STEER CONTROL UNIT
S/N C815N-02259Z⇒, S/N C816N-01524Z⇒.................................................................................................. 4-8
⇒S/N C815N-02259Z, ⇒S/N C816N-01524Z.................................................................................................. 4-6
STEER MOTOR
HYDRAULIC
S/N C815N-2259Z⇒, S/N C816N-1524Z⇒ ................................................................................................ 4-12
iii
GENERAL INFORMATION
DESCRIPTION PAGE NO.
S (continued)
⇒S/N C815N-2259Z, ⇒S/N C816N-1524Z ................................................................................................ 4-10
STEER MOTOR ASSEMBLY
"E" CONSTRUCTION ..................................................................................................................................... 4-18
"EE" CONSTRUCTION ................................................................................................................................... 4-20
STEER PUMP AND MOTOR ............................................................................................................................. 4-14
T
TANDEM LOAD WHEEL .................................................................................................................................... 5-12
TRACTION CONTACTOR .................................................................................................................................. 2-16
U
UPRIGHTS
THREE STAGE FULL FREE-LIFT
NR 035 AE, NR 040 AE, NR 045 AE, NDR 030 AE ...................................................................................... 7-2
TWO STAGE LIMITED AND STRADDLE
NR 035 AE, NR 040 AE, NR 045 AE, NS040-050AE ................................................................................. 7-36
iv
GENERAL INFORMATION
ABBREVIATIONS QUICK REFERENCE SHEET
Listed below are abbreviations used in parts manuals to denote the following expressions:
TERM DEFINITION TERM DEFINITION
Amp Amperes
AR As Required
BDI Battery Discharge Indicators
BWI Brush Wear Indicator
CE Communicator End
CRE Corrosive Environment
D/B Date Break
dbA Decibel "A" Scale
DE Drive End
ECM Electronic Control Module
ECN Engineering Change Notice
EEPROM Electrically Erasable Programmable
Read Only Memory
EPROM Electrically Programmable Read Only
Memory
FRE Freezer Environment
in. inches
LPG Liquefied Petroleum Gas
MAP Manifold Absolute Pressure
mm
millimeters
MSTS Microprocessor Spark Timing System
NPT National Pipe Threads
O/S Oversize
PTO Power Take Off
RPM Revolutions per Minute
S/N Serial Number
TMM Truck Management Module
UL Type D Diesel-Powered Safety Rating
UL Type DS Diesel-Powered Safety Rating
UL Type E Battery-Powered Safety Rating
UL Type EE Battery-Powered Safety Rating
UL Type ES Battery-Powered Safety Rating
UL Type G Gasoline-Powered Safety Rating
UL Type GS Gasoline-Powered Safety Rating
UL Type LP Gas-Powered Safety Rating
UL Type LPS LP Gas-Powered Safety Rating
U/S Undersize
UL Underwriters Laboratory
V Volts
v
GENERAL INFORMATION
HOW TO USE THE ILLUSTRATED PARTS MANUAL
This parts manual describes and illustrates assemblies,
subassemblies, and detail parts needed for service
replacement.
The different constructions are indicated by keys and
footnotes. The callouts correspond to descriptions
found on the next page.
vi
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Full Search Facility
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Description
This is a comprehensive parts manual for the Yale NDR 030 AE, NR 035 AE, NR 040 AE, NR 045 AE, NS 040 AF, NS 050 AF Lift Truck. The manual contains easy-to-read text sections with high-quality diagrams and instructions, making it suitable for both do-it-yourself enthusiasts and experienced mechanics. It provides step-by-step instructions and detailed exploded pictures and diagrams to assist in completing the required job correctly and efficiently.
Models:
- NDR 030 AE
- NR 035 AE
- NR 040 AE
- NR 045 AE (C815)
- NS 040 AF
- NS 050 AF (C816)
Manual Covers:
- General Truck
- Electrical System
- Drive Unit
- Steering System
- Caster, Load Wheel, and Brake System
- Hydraulic System
- Lifting Mechanism
- Options
- Numerical Index
- User Support Information
- And More......
File Format: PDF
Compatibility: All Versions of Windows & Mac
Language: English
Requirements: Adobe Reader & Win
No waiting, all pages are printable. The Yale NDR 030 AE, NR 035 AE, NR 040 AE, NR 045 AE, NS 040 AF, NS 050 AF Lift Truck Parts Manual can save you money on postage and packaging. It is a valuable resource to have.
