Yale (B815) NDR 030 AD, NR 035 AD, NR 040AD, NR 045 AD, NS 040 AE, NS 050 AE Lift Truck Parts Manual

MAINTENANCE MANUAL For Models NR 035/040/045 AD NDR 030 AD (B815) NS 040/050 AE (B816) For Service & Parts Contact Yale Materials Handling Corp 1400 Sullivan Drive Caller No. 12011 Greenville, NC 27834-2011 Authorized Dealer 5203717-05 1705 ©June 1998

Yale Industrial Trucks EXPLANATION OF MODEL CODE NARROW AISLE REACH - RATED CAPACITY 030 - 3,000 Lbs. 035 - 3,500 Lbs. 040 - 4,000 Lbs. 045 - 4,500 Lbs. 050 - 5,000 Lbs. N R SPECIAL DESIGNATION A, B - As Assigned DESIGN SERIES A, B, C, D etc. MANUFACTURING SOURCE N - North America N D R 035 A D N S 24 T V 089 DOUBLE REACH N S L_ STRADDLE FULLY LOWERED MAST HEIGHT Measured in Inches MAST TYPE V - Simplex E -Triplex -CONTROL T -Transistor - VOLTAGE 24, 36 - BATTERY COMPARTMENT S - 1 2.5 Small - (Small Chassis) M - 14.6 Medium - (Small Chassis) . L - 16.6 Large - (Small Chassis) ÿ cT M - 18.8 Medium- (Large Chassis) 1 L - 21.1 Large - (Large Chassis) ÿ '7 To verify that this manual is correct for this truck compare the model code, as explained above, with the nameplate on the truck. Refer to Table of Contents for nameplate location and information. If the model code in this manual does not agree -with the information on the nameplate contact your Yale industrial truck dealer. SPECIAL NOTE This Maintenance Manual contains complete and accurate information available at the time of publication for the components and systems listed. Yale Materials Handling Corporation reserves the right to make changes to its product at any time and the possibility exists that later changes are not included in this manual. If your lift truck is equipped with special options that are not covered in this Maintenance Manual, you should contact your local Yale industrial truck dealer for additional information.

Yale Industrial Trucks This Maintenance Manual is divided into major sections which are listed on this page. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book backand thumbing the pages to the corresponding tab. SECTIONS 1 OPERATING INSTRUCTIONS 2 GENERAL TRUCK AND LUBRICATION SCHEDULE 3 ELECTRICAL SYSTEM 4 DRIVE UNIT 5 BRAKE SYSTEM 6 STEERING SYSTEM 7 HYDRAULIC SYSTEM 8 MAST AND REACH ASSEMBLY 9 BATTERY AND CHARGING SYSTEM • -- •- . 10 USER SUPPORT INFORMATION 11 ALPHABETICAL INDEX

Yale Industrial Trucks SECTION 1 OPERATING INSTRUCTIONS

Yale Industrial Trucks SECTION 1 - CONTENTS INTRODUCTION DESCRIPTION PAGE NUMBER OPERATING INSTRUCTIONS-GENERAL 1-1 SAFETY LABELS 1-2 OPERATOR PRE-CHECKS AND INSPECTION 1-2 OPERATING PROCEDURE-GENERAL 1-3 SHUT DOWN PROCEDURE 1-3 FORK ADJUSTMENT 1-3 SAFETY AND OPERATIONAL CHECKLIST 1-4 MODEL AND OPERATING INFORMATION 1-6 SAFE MAINTENANCE PROCEDURES 1-9 MOVING A DISABLED LIFT TRUCK 1-10 HOW TO TOW A LIFT TRUCK 1-10 HOW TO PUTA LIFT TRUCK ON BLOCKS 1-10 HOW TO RAISE THE LOAD WHEELS 1-11 HOW TO RAISE THE DRIVE/STEER TIRE AND CASTER WHEELS ...... 1-11 PRECAUTIONS FOR TRUCKS IN STORAGE 1-11 PRECAUTIONS FOR BATTERIES IN STORAGE 1-12

Yale Industrial Trucks OPERATING INSTRUCTIONS-GENERAL Before attempting to operate this truck, carefully read and understand these operating procedures. Make sure the truck is in proper operating condition. Visually inspect the entire truck for any damage that may have occurred during shipment. NOTE: Throughout this manual the terms right,Jeft, front and rear relate to the viewpoint of an operator riding on the truck with the forks trailing. Familiarize yourself with the information contained on the nameplate which is located in the operator's compartment. Information on this nameplate is shown in Figure 1-1 and as follows: A. Serial Number This is an identification number assigned to this particular truck and should be used when ordering service parts or when requesting any information from your Yale industrial truck dealer. The serial number is a six digit number preceded by a letter and is stamped on the lift truck frame and on the nameplate. B. Model Code The model number and the serial number should be used when requesting information. An explanation of the model code is located on Page B of this manual. OPERATING INSTRUCTIONS C. Truck Weight This is the approximate weight of the truck without a load on the forks. This weight plus the weight of the load to be moved must be considered when operating on elevated floors or elevators. D. Capacity Rating This rating shows the maximum load capacity of this truck. Personal injury and damage to the truck can occur if the capacity rating is exceeded. This truck meets all applicable mandatory requirements of ANSI B56.1 Safety Standard for Powered Industrial Trucks at the time of manufacture. In addition, these trucks are classified by Underwriters' Laboratories, Inc. and/or approved by Factory Mutual Engineering Corporation for the type designation. Consult UL Index of Classified Products and FM Approval Guide. No additions, omissions or modifications should be made that will affect compliance to the previously stated requirements or in any way minimize the effectiveness of the safety devices. Safety and informational labels are located in conspicuous locations on this truck and should be strictly followed. Check the nameplate of each truck before operation. These safety and informational labels must be replaced immediately if missing or defaced. Labels will vary with type of truck and equipment installed. Refer to the Parts Manual for part number and location for ail labels. NOTICE TO USER The U.S.A. Occupational Safety and Health Act of 1970 and other national safety codes require a new plate if this unit is equipped other than as stated on plate. Obtain the correct plate from your authorized dealer. If a truck is shipped incomplete from the factory, the nameplate will be covered by the label shown above. Do not operate the lift truck until you obtain a complete nameplate from your Yale industrial truck dealer. 3 Q. <1) > O E <13 Yale Model no. e V 10—MOO ÿ ÿTruck Serial no. Battery Type Volts Max AH. ÿ""S&Hour Rate) Battery Size Inx inx In Truck Weight Less Battery lb —Truck Weight With Bait to Allowable Bait. Wt Range to to Outrigger Width Inches Wheetoase Inches Articulation: Drive Side Inches/ Caster Side Inches Fortu M*annum For* Megn Load Cow | A WARNING TRAINED OPERATORS ANO MECHANICS ONLY A— a«<—i — DO NOT OVERLOAD Pt n?T-TrrT." » ; o — cI—L.3 s '1 1 ©1 Capacities and cautions contained on this nameplate must be strictly followed. Figure 1-1 - Nameplate Information 1-1

Yale Industrial Trucks SAFETY LABELS A definition of the safety labels used on the motorized lift trucks is listed below. /j\ DANGER DANGER: Identified by a Red Label, immediate hazards which WILL result in severe personal injury or death. /j\ WARNING WARNING: Identified by a Orange Label, hazards or unsafe practices which MAY result in personal injury or death. A CAUTION CAUTION: Identified by a Yellow Label, hazards or unsafe practices which may result in minor personal injury, product or property damage. THE READER MAY FINDANY OR ALL OF THE FOLLOWING LABELS USED IN THIS PUBLICATION. AN UNDERSTAND¬ ING OF THEIR USE, AS GIVEN BELOW WILL AID THE READER. NOTE An advisory procedure, practice, condition, etc., which is essential to emphasize. /j\ CAUTION Directs attention to hazards or unsafe practices which may result in minor personal injury, product or property damage if the proper precautions are not taken. /j\ WARNING Directs attention to unsafe practices which could result in personal injury or death if proper precautions are not taken. /j\ DANGER Directs attention to unsafe practices and/or existing hazards which WILL result in severe personal injury or death if proper precautions are not taken. OPERATING INSTRUCTIONS OPERATOR PRE-CHECKS AND INSPECTION Before each shift, every 8 hours or before beginning truck operation it is the operator's responsibility to carry out the following checks and inspections. Do not operate the truck if it is in need of repair, if it is in an unsafe condition, or might contribute to an unsafe condition. Remove the key and report the condition to the proper authority. If the truck becomes unsafe in any way while you are operating it, STOP operating "the lift truck and report the matter immediately to the proper authority. Basic maintenance information and the Recommended Schedule of Maintenance are in the Operating Manual, Part Number 5203717-03, located in the document holder on the mast screen. Also refer to Section 2 of this manual. 1. Make sure overhead guard, load backrest extension, mast screens and all other safety devices are attached. 2. Make sure all capacity, safety and informational plates or labels are attached. This truck is not considered safe to use without a legible, properly filled out nameplate. Contact Yale Materials Handling Corporation or your local dealer for Yale industrial trucks if the nameplate is not present and legible. See parts manual for label page with label and plate locations. 3. Inspect truck for any damage that might have occurred during the previous shift. 4. Inspect truck for any signs of external leaking of the battery, steering system or hydraulic system. 5. Check hydraulic hoses for leaking, chafing, cuts or reinforcement showing through the outside of the hose. 6. Make sure chains are not damaged or kinked. Check for excess slack or mistracking on the sheaves. 7. Make sure all latches are adjusted (if necessary) and fastened. 8. Operate brake, hydraulic controls, lift, tilt and auxiliary and steering. Make sure all controls operate correctly and return to their proper positions. See section on Operating Controls for detailed descriptions. 9. Inspect condition of wheels and tires. 10. Inspect forks for damage. Make sure they are correctly attached and locking clips are in their proper position. 11. Test horn, lights, gauges and meters. Make sure they work correctly. 1-2

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Yale (B815) NDR 030 AD, NR 035 AD, NR 040AD, NR 045 AD, NS 040 AE, NS 050 AE Lift Truck Parts Manual

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