YALE (C849) MR14, MR14H, MR16, MR16H, MR16N, MR20, MR20H, MR20W, MR25 Lift Truck Service Repair Manual

Yale Europe SERVICE BULLETIN F-F-113 (E) See list with affected models April 2008 INTERCHANGEABILITY: See Text PARTS STOCK: Available from the EPO, Nijmegen, The Netherlands EFFECTIVE SERIAL NUMBER: N/A Page 1 of 3 DCN 25123 Rev. 02 We reserve the right to make changes in design or add improvements without incurring the obligation to make such changes in equipment previously manufactured. The content of this publication is for information only and will not be considered for warranty reimbursement. SUBJECT: Emergency Battery Disconnect Switch Models affected: ERP15-20RCF (A888) CONTENT: Reason: Product Improvement Technical Description: This Service Bulletin is being released to provide details of an improved cover fitted to the Emergency Battery Disconnect Switch (Part Number 580025921) to increase service life. There have been reports of covers breaking in the field due to operator misuse, and to address this, the new cover (Part Number 580087344) is available as a serviceable part. The new cover is easily identifiable as it has an “M” embossed on the slanted face above the coil connectors, as per the photo below. Instructions on how to change covers, is explained in the following pages.

of 3 - FF113R00EYE.DOC We reserve the right to make changes in design or add improvements without incurring the obligation to make such changes in equipment previously manufactured. The content of this publication is for information only and will not be considered for warranty reimbursement. Emergency Battery Disconnect Switch cover replacement procedure: • Switch off the truck and disconnect the battery. • Remove the emergency battery disconnect switch from the truck following the instructions in the relevant service manual. • Loosen and remove the two M5x45 screws, remove the fixed contacts and carefully remove the bottom cover. • • Loosen and remove the two screws on top of the switch. • Slide the cover off. Remove the screws Remove the fixed contacts Remove the two screws Slide the cover off.

of 3 - FF113R00EYE.DOC We reserve the right to make changes in design or add improvements without incurring the obligation to make such changes in equipment previously manufactured. The content of this publication is for information only and will not be considered for warranty reimbursement. • Fit the new cover and fix in position using the two screws removed previously. • Before reassembling, make sure that the white insulating disk is correctly positioned over the auxiliary contacts in the cover moulding. • Position the return spring on top of the disk and then reassemble the rest of the switch on the cover. It is vital that the position of the cover is not reverted until such time that it is firmly in place. Assembling in any other manner could allow the insulating disk to become misaligned and consequently prevent auxiliary operation. • Slide the fixed contacts fully back into their relevant positions. • Firmly clasp the components together with your hands and then fit and tighten the M5x45 screws to fix the cover. Tighten the screws to 2.1 – 2.7Nm. • Test the switch manually before refitting it to the truck. Fit the switch to the truck following the instructions in the service manual. Connect the battery and test the truck. • End of procedure. Insulating disk Auxiliary contacts Insert the fixed contacts

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YALE (C849) MR14, MR14H, MR16, MR16H, MR16N, MR20, MR20H, MR20W, MR25 Lift Truck Service Repair Manual

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