Linde Electric Reach Truck Type 115-11/12: R10, R12, R14, R16, R20 Operating Instructions (User Manual)

Electric reach truck Original instructions R10C/12C/14C-11, R14/16/20-12/..N-12, R14HD/16HD-12 115 801 15 01 EN – 01/2012

Preface g Linde − Your Partner With over 100,000 fork lift trucks and ware- house machines sold annually, Linde is one of the world’s leading manufacturers of material handling equipment. There are many reasons for this success: Linde products are renowned not only for their innovative, cutting-edge tech- nology, but also for their low energy and operating costs, which are up to 40 per cent lower than those of their competitors. The high quality of Linde products is also matched by the quality of our service. With ten production plants worldwide and an extensive network of sales partners, we are at your service round the clock and around the world. Your local Linde partner can offer you a complete package from a single source; ranging from expert advice on all aspects of sales and service through, of course, to appropriate ﬁnance options. Our leasing, hire or lease-purchase agreements provide you with the ﬂexibility to tailor decision-making to your individual business requirements. Linde Material Handling GmbH Carl-von-Linde-Platz 63743 Aschaffenburg Telephone +49 (0) 6021 99-0 Fax +49 (0) 6021 99-1570 Mail: info@linde-mh.com Web: http://www.linde-mh.com Operating Instructions – 115 801 15 01 EN – 01/2012 I

Table of contents g 1 Introduction and general description Introduction ......................................................... 2 Legal requirements for placing on the market ................................ 5 General description ................................................... 6 2 Safety Operator safety guidelines ............................................. 10 Residual risks ...................................................... 12 Stability ........................................................... 13 In the event of tip-over ................................................ 13 Noise emission levels ................................................. 13 Frequency characteristic for human body vibrations .......................... 14 3 Getting to know the truck Location of identiﬁcation plates and labels .................................. 16 Truck type/capacity plate .............................................. 17 General view of truck ................................................. 18 Operating controls and indicators ........................................ 19 Operator’s display ................................................... 23 Lift height indicator (LHI) .............................................. 34 Deﬁnition of direction of travel ........................................... 38 4 Operation Running-in instructions ............................................... 40 Pre-shift checks ..................................................... 40 The battery ........................................................ 43 Operator adjustments ................................................ 49 Braking – twin pedal .................................................. 51 Braking – single pedal ................................................ 54 Driving – twin pedal .................................................. 57 Driving – single pedal ................................................. 59 Travelling on an incline ................................................ 61 Operating the mast and attachments (with two joystick control) .................. 62 Operating Instructions – 115 801 15 01 EN – 01/2012 III

Table of contents g Operating the mast and attachments (with four joystick control) .................. 65 Handling loads ...................................................... 69 Before leaving the truck ............................................... 73 Cold store cabin ..................................................... 74 Ambient temperature cabin ............................................ 79 360° Steering (Option) ................................................ 84 Opposite direction steering (Option) ...................................... 85 Height pre-selector - LPS (option) ........................................ 86 Operator code entry (Option) ........................................... 100 Data Logger (Option) ................................................. 104 Truck data management – LFM (Option) ................................... 105 Side guidance for drive-in racking ........................................ 108 Closed circuit television ............................................... 108 5 Maintenance Maintenance safety guidelines .......................................... 112 Report of Thorough Examination ........................................ 113 Covers and cowlings ................................................. 114 Fuses ............................................................ 115 Emergency lower .................................................... 117 Emergency steering and parking brake release .............................. 119 Slinging the truck .................................................... 120 Securing for transportation ............................................. 121 Jacking the truck .................................................... 122 Towing procedure ................................................... 123 Mast unit .......................................................... 124 Securing the mast against tilting (Compact version) ........................... 125 Recommended lubricants ............................................. 126 Inspection and maintenance data ........................................ 128 Inspection and maintenance schedule .................................... 129 Routine inspection and maintenance ..................................... 129 Pre-shift checks ..................................................... 130 Inspection and maintenance as required ................................... 130 Inspection and maintenance every 1000 hours (250 hours cold store version) ....... 130 IV Operating Instructions – 115 801 15 01 EN – 01/2012

Table of contents g Inspection and maintenance every 2000 hours (1000 hours cold store version) ...... 130 Inspection and maintenance every 5000 hours (2500 hours cold store version) ...... 131 Inspection and maintenance every 10000 hours or 5 years, whichever is earlier (5000 hour or 30 months cold store version) ................................... 131 Inspection and maintenance as required ................................... 132 Clean the truck ...................................................... 132 Check the battery electrolyte level and specific gravity ......................... 133 Lubricate the lift chains and mast channels ................................. 134 Adjust the lift chains .................................................. 134 Replace the hydraulic hoses and pipes .................................... 135 Check the drive wheel nuts ............................................. 135 Replace the battery trolley slides ........................................ 136 1000 hr Inspection and maintenance (250 hr cold store) ....................... 137 Check the condition and security of the wheels and tyres ....................... 137 Check the condition of the battery and battery cables .......................... 138 Check the condition and security of electrical connections and cables ............. 139 Check the parking brake gap ........................................... 139 Check the hydraulic hoses and pipes for damage ............................ 140 Check the lift chains for condition and security ............................... 140 Lubricate the mast, mast rollers, lift chains and chain pulleys .................... 141 Lubricate the mast hose pulley assemblies (cold store only) ..................... 142 Lubricate the reach channels and rollers ................................... 142 Check and lubricate the battery trolley slides and associated mechanism ........... 143 Check the hydraulic oil level ............................................ 144 Lubricate the fork carriage and sideshift slider pad ............................ 144 Check and lubricate the sideshift mechanism (Option on compact version) .......... 145 Check the pre-tension of the double hoses (Compact version) ................... 145 Lubricate the mast pivots (Compact version) ................................ 146 Check the mast securing bolts (Compact version) ............................ 146 Check condition of side guide rollers (option) ................................ 147 Lubricate cold store cab hinges and door latch (option) ........................ 147 2000 hr Inspection and maintenance (1000 hr cold store) ....................... 148 Check the brake fluid level ............................................. 148 Check the load wheel brake shoes for wear ................................. 148 Replace the hydraulic tank breather filter ................................... 149 Check the reach carriage rollers, adjust if required ............................ 149 5000 hr Inspection and maintenance (2500 hr cold store) ....................... 150 Grease the load wheel bearings ......................................... 150 Check condition of brake pipes .......................................... 150 Change the hydraulic oil and suction filter .................................. 151 Operating Instructions – 115 801 15 01 EN – 01/2012 V

Table of contents g 10000 hr Inspection and maintenance (5000 hr cold store) ...................... 153 Change the brake ﬂuid ................................................ 153 Taking the truck out of operation ......................................... 154 Decommissioning the truck ............................................ 154 6 Technical data Battery data ........................................................ 156 Dimensions ........................................................ 158 Technical data – 1.4 tonne capacity ...................................... 159 Technical data – 1.4 tonne capacity (heavy duty) ............................. 162 Technical data – 1.4 tonne capacity (narrow chassis) .......................... 165 Technical data – 1.6 tonne capacity ...................................... 168 Technical data – 1.6 tonne capacity (heavy duty) ............................. 171 Technical data – 1.6 tonne capacity (narrow chassis) .......................... 174 Technical data – 2.0 tonne capacity ...................................... 177 Technical data – 2.0 tonne capacity (narrow chassis) .......................... 180 Mast variations ..................................................... 183 Dimensions (compact version) .......................................... 186 Technical data – 1.0 tonne capacity (compact version) ........................ 187 Technical data – 1.2 tonne capacity (compact version) ........................ 190 Technical data – 1.4 tonne capacity (compact version) ........................ 193 Mast variations (compact version) ....................................... 196 VI Operating Instructions – 115 801 15 01 EN – 01/2012

1 Introduction and general description

1 Introduction and general description Introduction Introduction Using this manual In order to reduce the risk of personal injury, injury to others, and to prevent possible damage to the truck, the comments below used in this manual indicate specific dangers or unusual information that requires special attention: DANGER Indicates hazards that may result in bodily injury or death and/or severe product damage. WARNING Indicates hazards that may result in bodily injury and/or severe product damage. CAUTION Indicates hazards that may result in damage to, or destruction of the product. ENVIRONMENT NOTE Indicates hazards that may be harmful to the environment. NOTE Identifies technical information requiring special attention because the connection may not be obvious even to skilled personnel. Your lift truck Your truck offers the best in economy, safety and driving convenience. However, preserv- ing the qualities of the truck for a long and profitable service life, and making full use of it’s benefits in operation relies mainly on the operator. This User Manual describes all you must know about starting, running, servicing and maintaining your truck. Follow the instructions for operating the truck and carry out the maintenance and care prescribed in the Inspection and Maintenance Schedule regularly and on time. To keep your warranty valid, and to ensure safety, all maintenance should only be carried out by qualified persons authorised by your local distributor. Approved applications Your truck is designed for transporting and lifting stable loads as stated on the load capacity plate within a temperature range of −10 °C to +40 °C (−30 °C to +40 °C cold store version). In particular, we draw your attention to the accompanying booklet (VDMA or BITA for UK market) concerning the safe operation and accident prevention for fork lift trucks, to the safety guidelines for gas vehicles and the regulations for use of the truck on public roads. The booklet for users of industrial and rough terrain trucks (VDMA or BITA for UK market) must be followed under all circumstances by the operator and service personnel. The user, and not the manufacturer, is re- sponsible for any injury or damage arising as a result of misuse, neglect, abuse, alterations, incorrect maintenance or repairs and applications not authorised by the manufacturer. Should you want to use the truck for applications not covered in these instructions, please contact your local distributor. No modifica- tions or conversions may be made, or additional equipment fitted to your truck, without prior permission of the manufacturer. For attachments, the operating instructions supplied by the attachment manufacturer are applicable. NOTE If fitting an attachment, then an additional capacity plate is required. 2 Operating Instructions – 115 801 15 01 EN – 01/2012

Introduction and general description 1 Introduction CAUTION Operating on gradients over 10% is not permitted due to the truck stability characteristics. The climbing ability rates given in the data sheet are based on the tractive force of the truck and they apply only to relatively short slope lengths. Please contact your local distributor before driving on long slopes. DANGER Never use a standard truck in areas where there is a risk of explosion from gases, vapors, or flammable and explosive powders. Trucks that are required to operate in such environ- ments must be specially protected. They must be accompanied by a specific EC statement of conformity and the appropriate User Manual. Technical note This User Manual or excerpts thereof may only be copied, translated or transmitted to third parties after prior written approval by the manufacturer. We pursue a policy of continuous improve- ment in design and manufacture of our products. The illustrations and technical details referring to design, fittings, and engineering of lift trucks are subject to change or modification as a result of technological progress by the manufacturer. We are therefore unable to consider any claims based on the specification, illustrations, and descriptions contained in this User Manual. Please submit all enquiries concerning orders for spare parts to your local distributor, making sure to give the correct delivery address. For repairs use only genuine spare parts. Only in this way can it be guaranteed that your truck maintains its original technical standard. When ordering spare parts, please specify the part number and state the following truck data. Truck type: Manufacturer’s serial No./year built: Delivery date: Please also specify the production number of the mast, when ordering mast parts. Mast Number: Mast lift height [mm] : When taking over the fork lift truck, transfer the data from the type plates into this User Manual. This information can be found on the type plate attached to the operator’s console. We recommend that you transfer this information to this manual for ease of future reference. Truck takeover Every truck undergoes careful inspection before leaving the factory in order to make sure that it will be in good condition and fully equipped as ordered when delivered. Your local distributor is under obligation to recheck the following before delivery and to hand the truck over in full working order. Check the security of the drive wheel nuts Check the battery electrolyte level and specific gravity Check the hydraulic oil level Check the braking systems for correct and safe operation Check the steering system for correct and safe operation Check the traction system for correct and safe operation Check the mast and any attachments for correct and safe operation In order to avoid later complaints and incon- venience to customers, you are requested to Operating Instructions – 115 801 15 01 EN – 01/2012 3

1 Introduction and general description Introduction ascertain that the truck is in satisfactory condition and fully equipped at the time of delivery and to acknowledge the correct installation of the truck in the manufacturer’s certificate of conformity. The following technical documents belong to each fork lift truck: • User Manual • EC Certificate of Conformity (The manufacturer certifies that the industrial truck conforms to all relevant EC directives.) • Spare Parts Catalogue (On CD) • Booklet for users of industrial and rough terrain trucks (VDMA or BITA for UK market) 4 Operating Instructions – 115 801 15 01 EN – 01/2012

Linde Electric Reach Truck Type 115-11/12: R10, R12, R14, R16, R20 Operating Instructions (User Manual)

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