Jungheinrich Electric Reach Truck Type ETV110, ETV112, ETV114, ETV116 (12.2005-06.2014) Workshop Service Manual

Operating Instructions 50468482 ETV 110-116 G 07.12 12.05 - ETV 112 ETV 114 ETV 116 ETV 110 1/UNGHE/NR/CH

1 Declaration of Conformity Jungheinrich AG, Am Stadtrand 35, D-22047 Hamburg Manufacturer or authorized representative in the Community Additional information Authorised signatory Date EU Declaration of Conformity Type Option Serial No. Year of Construction ETV 110 ETV 112 ETV 114 ETV 116 (GB) The signatories hereby certify that the specified powered industrial truck conforms to the EU Directive 2006/42/EC (Machine Directive) and 2004/108/EEC (Electro-Magne¬ tic Compatibility, EMC) including their amendments as translated into national legisla¬ tion of the member countries. The signatories are individually empowered in each case to compile the technical documentation. m CD oS o o

Foreword The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter. Each chapter starts with page 1. The page identification consists of a chapter letter and a page number. For example: Page B 2 is the second page in chapter B. The operating instructions detail different truck models. When operating and servicing the truck, make sure that the instructions apply to your truck model. Safety instructions and important explanations are indicated by the following graphics: Used before safety instructions which must be observed to avoid danger to personnel. Used before notices which must be observed to avoid material damage. Used before notices and explanations. Used to indicate standard equipment. Used to indicate optional equipment. Our trucks are subject to ongoing development. Jungheinrich reserves the right to alter the design, equipment and technical features of the truck. No guarantee of particular features of the truck should therefore be inferred from the present operating instructions. Copyright Copyright of these operating instructions remains with JUNGHEINRICH AG. Jungheinrich Aktiengesellschaft Am Stadtrand 35 22047 Hamburg - GERMANY Telephone: +49 (0) 40/6948-0 www.jungheinrich.com 0108.GB o E|>

I 1 Index A Correct Use and Application 1 General ............................................................................................... A 1 2 Correct application .............................................................................. A 1 3 Approved application conditions ......................................................... A 1 4 Proprietor responsibilities .................................................................... A 2 5 Adding attachments and/or accessories ............................................. A 2 B Truck Description 1 Application ........................................................................................... B 1 2 Assemblies and Functional Description .............................................. B 2 2.1 Truck ................................................................................................... B 3 2.2 Load handling ...................................................................................... B 6 3 Standard Version Specifications ......................................................... B 7 3.1 Performance data ................................................................................ B 7 3.2 Dimensions ......................................................................................... B 9 3.3 Standard mast version dimensions ..................................................... B 11 3.4 Weights ............................................................................................... B 11 3.5 Wheels/tyres ....................................................................................... B 11 3.6 Battery ................................................................................................. B 12 3.7 Hydraulics ........................................................................................... B 12 3.8 Mast weights ....................................................................................... B 13 3.9 EN norms ............................................................................................ B 15 3.10 Conditions of use ................................................................................ B 15 3.11 Electrical requirements ........................................................................ B 16 4 Identification points and data plates .................................................... B 17 4.1 Truck data plate .................................................................................. B 18 4.2 Truck load chart (capacity) .................................................................. B 19 4.3 Attachment load chart ......................................................................... B 19 4.4 Stability ................................................................................................ B 20 C Transport and Commissioning 1 Transport ............................................................................................. C 1 2 Lifting by crane .................................................................................... C 2 2.1 Lifting the basic truck by crane ............................................................ C 3 2.2 Lifting the basic truck and cabin by crane ........................................... C 4 3 Securing the truck during transport ..................................................... C 5 4 Using the truck for the first time .......................................................... C 6 1009. GB

I 2 D Battery Maintenance, Charging & Replacement 1 Safety regulations for handling acid batteries ..................................... D 1 2 Battery types ....................................................................................... D 2 3 Exposing the battery ........................................................................... D 3 4 Charging the battery ............................................................................ D 7 5 Battery removal and installation .......................................................... D 8 E Operation 1 Safety Regulations for the Operation of Forklift Trucks ...................... E 1 2 Controls and Displays ........................................................................ E 2 3 Starting up the Truck ........................................................................... E 6 3.1 Entry and exit ...................................................................................... E 7 3.2 Setting up the operator position .......................................................... E 7 3.3 Preparing the truck for operation ......................................................... E 13 3.4 Emergency stop device ....................................................................... E 14 3.5 Testing after daily operation ................................................................ E 15 4 Industrial Truck Operation ................................................................... E 16 4.1 Safety regulations for truck operation ................................................. E 16 4.2 Procedure in extraordinary situations .................................................. E 17 4.3 Emergency Disconnect ....................................................................... E 18 4.4 Travel, steering, braking ...................................................................... E 19 4.5 Adjusting the forks ............................................................................... E 23 4.6 Lifting and depositing loads ................................................................. E 24 4.7 Mast Support Reach ........................................................................... E 26 4.8 Emergency lowering ............................................................................ E 29 4.9 Operating Attachments ....................................................................... E 30 4.10 Park the truck safely ............................................................................ E 35 5 Driver’s display .................................................................................... E 36 5.1 Driver’s Display Luminous Symbols .................................................... E 40 5.2 Driver Display Switches ...................................................................... E 41 5.3 Driver’s Display Warning Messages ................................................... E 41 6 Keypad (CANCODE) ( ) .................................................................... E 47 6.1 Code lock ............................................................................................ E 47 6.2 Parameters .......................................................................................... E 48 6.3 Parameter Settings ............................................................................. E 49 7 ISM ( ) ............................................................................................... E 52 8 Changing truck parameters ................................................................. E 52 9 Troubleshooting .................................................................................. E 53 10 Moving the truck without a battery, recovery ....................................... E 53 11 Optional equipment ............................................................................. E 56 11.1 Headlights .......................................................................................... E 56 11.2 Beacon / strobe ................................................................................. E 56 11.3 Limit switch system / electrical lift limit switch ..................................... E 57 11.4 Clamp button ...................................................................................... E 59 11.5 Seat heating ....................................................................................... E 59 o o 1009. GB

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Jungheinrich Electric Reach Truck Type ETV110, ETV112, ETV114, ETV116 (12.2005-06.2014) Workshop Service Manual

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