Jungheinrich Electric Reach Truck ETB230/340, ETR225/230/230D/230DP/235/340/340P/345/345P Workshop Service Manual

ETR225d, ETR230dp, ETR230-ETR345p, ETB230, ETB340 Service Manual 99759-J6100 01.10 C/ 10 a tUNGHEINRICH

TABLE OF CONTENTS MAST INSTALLATION INSTRUCTIONS Truck How the Truck is Shipped 1-1 Uprighting a Cradled Truck 1-1 Option 1: Uprighting with Two Chain Hoist 1-2 Option 2: Uprighting with One Chain Hoist and a Lift Truck 1-3 Mast Installation Instructions Truck System Requirements 1-3 Mast Inspection 1-3 Chain Lubrication 1-3 Upright and Carriage Position, Chain Tension 1-3 Channel Lubrication 1-4 Mast Mounting Bolts and Torque Specifications 1-5 Overhead Guard Mounting Bolts and Torque Specifications 1-6 Hydraulic Fluid Level 1-7 Hydraulic Functions 1-7 Pump Intake Coupling (Bleed Points) 1-7 GENERAL INFORMATION FEATURES Glossary 2-1 Reach Truck Serial Number Definition 2-3 General Overview 2-4 Jacking Truck 2-8 Load Wheel Replacement Guide 2-9 Caster Adjustment 2-10 Brake Assembly Inspection and Adjustment 2-1 1 Adjustment of Air Gap with Brake Applied 2-1 1 Friction Disc Replacement 2-11 Transmission 2-13 THEORY OF OPERATIONS Solenoid Activation Chart 3-1 Main Hydraulic Manifold 3-1 Theory of Operation 3-2 Plugging in the Battery 3-2 B+ Feed to 3-2 B-Feed to 3-2 Additional Safety Circuit (Emergency Power Off) 3-2 Turning Key Switch (S2) On 3-2 Can Bus Communication 3-3 i

TABLE OF CONTENTS THEORY OF OPERATIONS (continued) Stepping on the Operator Presence Pedal 3-3 Steer Request 3-3 Electric Steer Controller "APS" 3-4 Travel Request 3-4 Plugging Request 3-6 Regenerative Braking 3-6 Lift / Lower Request 3-6 Lift Activation 3-7 Lower Activation 3-7 Auxiliary Functions 3-7 Tilt Request 3-8 Tilt Activation 3-8 Reach / Retract Request 3-8 Sideshift Request 3-8 Reach / Retract and Sideshift Activation 3-8 Reach / Retract Activation 3-8 Sideshift Activation 3-8 Lift Pressure Adjustment 3-9 Max. Lowering Speed Adjustment (Mechanical) 3-9 Emergency Lowering 3-10 Electrical Lowering Speed Adjustment 3-10 OPERATOR DISPLAY Operator Display 4-1 General Information 4-2 ESC (Escape) Button 4-2 Scroll Left Button 4-2 Scroll Up Button 4-2 Scroll Down Button 4-2 Scroll Right Button 4-2 Enter Key 4-2 Battery State of Charge 4-2 Parking Brake 4-2 Clock 4-2 Mode of Operation (Optional) 4-2 Travel Direction 4-2 Travel Speed Indicator 4-2 Text Messaging 4-3 Shelf Selector (Option) 4-3 Load Weight Display 4-3 Turn KEY On 4-4 Under General Settings 4-4 History Folder 4-5 ii

TABLE OF CONTENTS OPERATOR DISPLAY (continued) Shelf Height (Option) 4-5 To Change Self Height Option 4-6 Mode of Operation (Performance Modes I, II, III and IV) 4-6 Thermal Monitoring 4-7 SelfTest 4-7 Operation Hours 4-7 Battery State of Charge 4-7 OPERATOR DISPLAY INFORMATION & PROGRAMMING Password Protected Mode Management Mode 5-1 How to Enter "Management" Mode 5-1 Service Mode 5-1 How to Enter "Service Mode" 5-1 Display Enabled Functions General Settings 5-2 History Folder 5-2 Password Manage 5-2 Parameters 5-2 Display Parameters 5-2 Configuration Settings 5-2 Display Parameters Pre-Height Selection 5-3 How to Activate the "Pre-select Shelf Height Setting" Function 5-3 Mode Change 5-4 How to Change the "Mode Change" Function 5-4 Height Display *Service Mode Only* 5-5 How to Activate the "Height Display" Function 5-5 Weight Display *Service Mode Only* 5-6 How to Activate the "Weight Display" Function 5-6 LCD Contrast 5-7 How to Change "LCD Contrast" 5-7 LCD Heater 5-8 How to Activate the "LCD Heater Control" Function 5-8 Keyless Entry "Pin Code" *Service Mode Only* 5-9 How to Activate the "Keyless Entry" Function 5-9 Truck Parameters *Service Mode Only* 5-10 How to Access "Truck Parameters 5-10 BDI Curve 5-11 BDI Timer 5-11 BDI Reset 5-1 1 iii

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Jungheinrich Electric Reach Truck ETB230/340, ETR225/230/230D/230DP/235/340/340P/345/345P Workshop Service Manual

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