Toyota Electric Pallet 6HBC30, 6HBC40, 6HBE30, 6HBE40, 6HBW30, 6TB50 SN: 27000 and up Workshop Service Manual

Illustrated Factory Workshop Service Manual for Toyota Electric Pallet Truck Type 6HBW.

• Original factory manuals for Toyota (BT) Forclift Trucks, containing high-quality images, circuit diagrams, and instructions for operating, maintaining, and repairing your truck.
• All manuals are printable, contain searchable text, and navigation bookmarks.

Covered models:

• 6HBC30 sn:27000 and up
• 6HBC40 sn:27000 and up
• 6HBE30 sn:27000 and up
• 6HBE40 sn:27000 and up
• 6HBW30 sn:27000 and up
• 6TB50 sn:27000 and up

Format: 194 Pages

Language: English

Contents:

• How to Use This Manual
• Map of the Manual
• Manual Design
• START Page
• Safety
• Definitions
• General Safety
• Battery Safety
• Jacking Safety
• Fork Section
• Tractor
• Tie-down for Transport
• Towing
• Welding Safety
• Systems Overview
• Truck Model Identification
• Vehicle Specifications
• General System Data
• Special Tools
• Programmable Maintenance Tool
• Theory of Operation
• Lift/Lower
• Directional/Speed Control
• Strip Curtain Bypass (Models 6HBE30/40 only)
• Manual Coast Mode (Standard on 6HBE30/40, Optional on 6HBW30)
• Motor Controller
• Scheduled Maintenance
• Introduction
• Maintenance Guidelines
• General Truck Operation
• Perform Daily or Every Eight (8) Operating Hours
• Perform Every Two Months or 250 Operating Hours
• Perform Annually or Every 1500 Operating Hours
• Lubrication Points
• Troubleshooting
• How to Use This Chapter
• Electrical Troubleshooting Guidelines
• Checking for Shorts from Battery to Truck Frame
• Checking for Shorts from Components to Truck Frame
• Hydraulic Troubleshooting Guidelines
• Definitions
• Acceleration Rate
• Brake Switch
• Brake Rate
• Continuity
• Creep Speed
• Current Limiting
• Emergency Reverse (6HBW30 and 6HBE30/40)
• Fault Codes
• High Pedal Disable (HPD)
• Operating Mode
• Open Circuit
• Overtemperature (Motor Controller)
• Overvoltage Cutoff
• Plugging (Plug Braking)
• Pulse Width Modulation
• Ramp Shape
• Regenerative Braking
• Sequencing Delay
• Short Circuit or Short
• Speed Limiting
• Static Return To Off (SRO)
• Throttle Map
• Tractor
• Undertemperature
• Undervoltage Cutback
• Electrical Connector Locator Chart
• Fault Codes
• Programmable Maintenance Tool
• Program Mode
• Monitor Mode
• Faults Mode
• Functions Mode
• Information Mode
• Programmer Mode
• List of Troubleshooting Charts
• Symptom Tables: Troubleshooting Flowcharts
• Symptom Tables: Lift/Lower System
• Symptom Tables: Travel
• Symptom Tables: Wiring System
• Component Procedures
• List of Component Procedures
• Component Locators
• Tractor Cover
• Removal
• Installation
• Battery
• Trucks Equipped with Battery Gates and Rollers (optional)
• Trucks Without Battery Gates and Rollers
• Battery Exterior Cleaning
• Charging
• Adding Water
• Specific Gravity
• Voltage Check
• Maintenance-Free Batteries
• Storage
• Power Cables
• Battery/Charger/Truck Connectors
• Wiring Harness
• Terminology
• Inspection
• Fuses
• Test/Inspection
• Switches (General)
• Test/Inspection
• Key Switch
• Inspection
• Removal
• Installation
• Brake Switch
• Adjustment
• Removal
• Installation
• Lift Cut-Out Switch
• Adjustment
• Grab Rail Switches
• Removal
• Installation
• Hydraulic Solenoids
• Removal
• Installation
• Manual Coast
• Removal
• Installation
• Gauges
• Hour Meter
• Combination Hour/Battery Discharge Meter
• Control Handle
• Return Spring Adjustment
• 6HBW30, 6HBE30 and 6HBE40
• Horn
• Removal
• Installation
• Motor Controller
• Cleaning
• Removal
• Installation
• Programming
• Emergency Reverse Check
• Travel Potentiometer
• Contactors
• Tip Inspection
• Main Contactor
• Brake
• Models 6HBW30, 6HBE30, and 6HBE40
• Models 6HBC30, 6HBC40, and 6TB50
• Motors, General
• Motor Brushes
• Motor Brush Spring Tension
• Commutator
• Terminal Nuts
• Electric Motor Tests
• Drive Motor
• Removal
• Installation
• Drive Unit
• Removal
• Tooth Pattern of Drive Unit
• Drive Unit Vent Plug
• Drive Housing Lubrication
• Drive Housing Steering Bearing
• Drive Wheel
• Castors
• Removal
• Disassembly
• Assembly
• Installation
• Load Wheels
• Replacement
• Load Wheels
• Model 6TB50
• Removal
• Pallet Entry Sliders
• Replacement
• Fork Height Adjustment
• 6000 LbModels (Single Pallet)
• Long-John Models (Double Pallet)
• Hydraulic Components
• General Guidelines
• Hydraulic Fluid
• Fluid Level
• Changing Fluid
• Adjusting Hydraulic Pump Relief Valve Pressure
• Relief Valve Settings
• Check Valve
• Hydraulic Ram
• Inspection
• Removal
• Installation
• Hydraulic Cylinder Seals
• Hydraulic Unit
• Removal
• Installation
• Hydraulic Reservoir
• Filter Screen and Suction Tube
• Hydraulic Pump
• Lift Motor
• General Data
• Cold Storage Conditioning
• Appendix
• Lubrication Equivalency Chart
• Torque Chart - Standard (Ferrous)
• Torque Chart - Metric
• Decimal Equivalent Chart
• Standard/Metric Conversions
• Electrical Schematics
• Index