Still EGV-S 14, EGV-S 20 Pedestrian Straddle Stacker With Driver's Plaftorm Service Repair Workshop Manual

EGV-S 14 EGV-S 20 L WAGNER STILL Ident-Nr. 4494854 33 0221 3 00001 EGV-S 14 33 0222 3 00001 EGV-S 20 33 0229 3 00001 EGV-S 14 LB 33 0230 3 00001 EGV-S 20 LB Pedestrian straddle stacker with driver’s platform

Workshop manual EGV-S 14 / 20 Instructions on Use of Manual Purpose of the manual The user will in future receive Workshop Manuals for every specific type of truck (in this case EGV-S 14 / 20 models). These are meant to replace the service information bulletins formerly used. The Workshop Manual incorporates the following advantages : Easy to use : Easy and speedy to use, the work-shop manual eliminating the need for time-consu- ming searching. Reliable updating causing no problems : The manual is made of sheets It gives the possibility to insert information to reduce errors to a minimum. Updating Should single sheets or groups of sheets no longer correspond to the latest enginee- ring design or know-how, updating sheets will be dispatched. Due to organizational reasons this is fea- sible only within the STILL Organization. Updating exists in the forms shown below : 1. Substituting a sheet You remove the previous sheet and substitute the new one (e.g. in the event of printing errors, changes in illustrations etc.) 2. Inserting additional sheets These sheets carry the page number of the page which must precede the sheets to be inserted. For example, the sheet with page numbers 6a and 6b must be filed directly behind page 6 which must be followed by page number 7 (e.g. in the case of additions or product improve ments). 3. Supplements/repeated supplements Additional sheets which are valid from a given serial number or from a certain production date are printed on coloured paper, in such a case the old sheets must remain in the manual as they still remain valid for the first serial numbers (e.g. in the event of several product improvements). Together with the updated sheets the addressee will in each case also receive instructions advising him how to file the new sheets and whether old sheets must be removed from file and if so, which ones. If sheets must be replaced, the places which comprise the change with regard to the previous sheets will be identified with an asterisk (*). When working with the present manual please obser- ve the following : In this workshop Manual the standard desi- gns of the corresponding truck models, as well as some widely used variants are dealt with. Working in compliance with the instructions contained in this manual does not entitle customer to claims warranty. The STILL warranty conditions remain unaffected. Publisher : STILL 26 rue des Frères Lumière ZI - B.P. 225 F-77107 Meaux STILL are constantly striving to improve their products and we therefore reserve the right to change truck specifications and design without notice.

Serial number of the trucks Example : 33 0221 3 00001 => for computers Chronological number Variant Type‘s of truck number Factory Factory : 33 : STILL Truck type : 0221 : EGV-S 14 0222 : EGV-S 20 0229 : EGV-S 14 LB 0230 : EGV-S 20 LB LB : Initial fork lift Variant : year of manufacture 3 : for 2003 4 : for 2004 5 : for 2005 Chronological number : 00001 : Increasing number since the begin of the production. Workshop manual EGV-S 14 / 20

Workshop manual EGV-S 14 / 20 00 Generality 01 Chassis 03 Gear-Box 04 Wheels 05 Driving controls 06 Steering 07 Brake 08 Electrical system 09 Accessories 10 Hydraulics 11 Motors 28 Built-in charger 32 Special tools

00 Contents Page Description ............................................................................................................. 01 Simplex Specifications .......................................................................................... 02 Duplex PAL Specifications ..................................................................................... 04 Duplex GAL Specifications .................................................................................... 06 Triplex GAL Specifications ..................................................................................... 08 Forklift and Fork Arm Tolerance Table ................................................................... 11 Forklift Verticality Tolerance Table.......................................................................... 11 Speed Tolerance Table........................................................................................... 11 Standards and Certifications .................................................................................. 12 Driving Position ...................................................................................................... 13 Working Environmental Conditions ........................................................................ 14 Inspection and Maintenance Table ........................................................................ 15 Tightening Torques Table ....................................................................................... 16 Motor Brush Wear Table ........................................................................................ 16 Manifold Minimum Diameter Table................................................................................................. 16 Workshop manual EGV-S 14 / 20 Generality

00 Description EGV-S : •It is a wheeled transport vehicle •Its energy source is an accumulator battery •It has a tiller steering gear •It is equipped with a platform to carry the driver •It is a non-stacker truck that is equipped with fork arms to lift pallets from the ground and to carry them. •It is used to transport loads whose weight and size are well-determined, because of its construction. This new range of tiller trucks has been planned in order to offer the operator a high degree of safety and comfort. Its main innovations are: •Electric steering system •Joint movement side panels •Platform with stand-by setting The EGV-S range is formed by 2 types: EGV-S 14 Rated capacity 1,400 Kg EGV-S 20 Rated capacity 2,000 Kg 01 Workshop manual EGV-S 14 / 20 Generality

Simplex Specifications EGV-S SPX 1.1 Manufacrurer STILL 1.2 Type SIMPLEX 1.3 Propulsor unit: electric, diesel, petrol,gas,electric mains Electric 1.4 Drive: tiller, eased, standing, sitting, ordered tiller (eased/standing) 1.5 Capacity / Load Q (t) 1,4 1.6 Barycentre c (mm) 600 1.8 Load distance from load gear axle with lifted fork arms x (mm) 726 1.9 Wheelbase y (mm) 1,320 2.1 Net weight (without battery) kg 2.2 Load with loaded axle (front/rear) kg 2.3 Load with emply axle (front/rear) kg 3.1 Solyd, super-resilient, tyre, polyurethane tyres polyurethane 3.2 Front wheel dimensions mm 230 / 140 3.3 Rear wheel dimensions mm 85 x 90 3.5 Wheels: front/rear quantity (x=driving wheel) 1x-1/2 3.6 Front wheel track b10 (mm) 380 3.7 Rear wheel track b11 (mm) 578 4.2 Closed mast height h1 (mm) 1,985 - 2,285 4.3 Clear rise h2 (mm) / 4.4 Lifting h3 (mm) 1,510 - 1,810 4.5 Extracted mast rise h4 (mm) 2,140 - 2,440 4.6 Partial clear rise h5 (mm) / 4.9 Tiller height in running mode (min/max) h14 (mm) 1,145 / 1,342 4.15 Lowered fork arm height h13 (mm) 85 4.19 Total length (platform up/down) l1 (mm) 2,022 - 1,872 (1) / 2,355 - 2,205 (1) 4.20 Length included fork arm shoulder (platform up/down) l2 (mm) 872 / 1,205 4.21 Total width b1 (mm) 860 4.22 Fork arm domensions s/e/l (mm) 66 / 188 / 1,150 (1,000) 4.24 Front width b3 (mm) 640 4.25 External fork arm gauge b5 (mm) 568 4.31 Clear span under the loaded mast m1 (mm) / 4.32 Clear span in the middle when loaded m2 (mm) 29 4.33 Pallet working path 1000x1200 forking 1200 (platformup/down) Ast3 (mm) 2,481 (1) / 2,777 (1) 4.34 Pallet working path 800x1200 forking 800 (platform up/down) Ast3 (mm) 2,442 / 2,738 4.35 Bending radiuses (platform up/down) Wa (mm) 1,621 / 1,917 5.1 Translation speed (loaded/empty) km/h 6,5 / 8 5.2 Lifting speed (loaded/empty) m/s 0.15 / 0.22 5.3 Lowering speed (loaded/empty) m/s 0.33 / 0.19 5.7 Surmountable gradient KB30’ (loaded/empty) % 0.0 / 0.0 5.8 Max surmountable gradient KB5’ (loaded/empty) % 0.0 / 0.0 5.10 Service brake Electric 6.1 Traction motor, performance KB 60’ KW 1.2 6.2 Lifting motor, performance 15% ED KW 2.2 6.3 Battery according to British Standard/DIN 43531/35/36 ABC DIN cells 6.4 Voltage / Rated Capacity V / Ah 24 / 240 (315 - 375) 6.5 Battery Weight (+/- 5%) kg 260 (295 - 302) 8.1 Type of control Electronic 8.4 Noise to the truck operator’s ear dB (A) <70 00 02 Workshop manual EGV-S 14 / 20 Generality

00 03 Generality Workshop manual EGV-S 14 / 20

00 04 Generality Workshop manual EGV-S 14 / 20 DUPLEX PAL Specifications EGV-S DPX PAL 1.1 Manufacrurer STILL 1.2 Type DUPLEX PAL 1.3 Propulsor unit: electric, diesel, petrol,gas,electric mains Electric 1.4 Drive: tiller, eased, standing, sitting, ordered tiller (eased/standing) 1.5 Capacity / Load Q (t) 1,4 2 1.6 Barycentre c (mm) 600 1.8 Load distance from load gear axle with lifted fork arms x (mm) 705 690 1.9 Wheelbase y (mm) 1,320 2.1 Net weight (without battery) kg 2.2 Load with loaded axle (front/rear) kg 2.3 Load with emply axle (front/rear) kg 3.1 Solyd, super-resilient, tyre, polyurethane tyres polyurethane 3.2 Front wheel dimensions mm 230 / 140 3.3 Rear wheel dimensions mm 85 x 90 85 x 70 3.5 Wheels: front/rear quantity (x=driving wheel) 1x-1/2 1x-1/4 3.6 Front wheel track b10 (mm) 380 3.7 Rear wheel track b11 (mm) 578 4.2 Closed mast height h1 (mm) 1,985 - 2,285 1,975 - 2,325 4.3 Clear rise h2 (mm) / / 4.4 Lifting h3 (mm) 2,900 - 4,480 2,900 - 3,580 4.5 Extracted mast rise h4 (mm) 3,375 - 4,955 3,380 -4,070 4.6 Partial clear rise h5 (mm) 140 90 4.9 Tiller height in running mode (min/max) h14 (mm) 1,145 / 1,342 4.15 Lowered fork arm height h13 (mm) 85 4.19 Total length (platform up/down) l1 (mm) 2,043-1,893(1)/2,355-2,205(1) 2,058-1,908(1)/2,391-2,241(1) 4.20 Length included fork arm shoulder (platform up/down) l2 (mm) 893 / 1,226 908 / 1,241 4.21 Total width b1 (mm) 860 4.22 Fork arm domensions s/e/l (mm) 66 / 188 / 1,150 (1,000) 66 / 200 / 1,150 (1,000) 4.24 Front width b3 (mm) 640 4.25 External fork arm gauge b5 (mm) 568 580 4.31 Clear span under the loaded mast m1 (mm) / 4.32 Clear span in the middle when loaded m2 (mm) 29 4.33 Pallet working path 1000x1200 forking 1200 (platformup/down) Ast3 (mm) 2,490 (1) / 2,786 (1) 2,497 (1) / 2,793 (1) 4.34 Pallet working path 800x1200 forking 800 (platform up/down) Ast3 (mm) 2,458 / 2,754 2,470 / 2,766 4.35 Bending radiuses (platform up/down) Wa (mm) 1,621 / 1,917 5.1 Translation speed (loaded/empty) km/h 6,5 / 8 5 / 8 5.2 Lifting speed (loaded/empty) m/s 0.16 (²) / 0.26 (²) 0.10 (3) / 0.17 (3) 5.3 Lowering speed (loaded/empty) m/s 0.40 (²) / 0.36 (²) 0.30 (3) / 0.23 (3) 5.7 Surmountable gradient KB30’ (loaded/empty) % 5.8 Max surmountable gradient KB5’ (loaded/empty) % 5.10 Service brake Electric 6.1 Traction motor, performance KB 60’ KW 1.2 6.2 Lifting motor, performance 15% ED KW 2.2 (4) / 3 3 6.3 Battery according to British Standard/DIN 43531/35/36 ABC DIN cells 6.4 Voltage / Rated Capacity V / Ah 24 / 240 (315 - 375) 6.5 Battery Weight (+/- 5%) kg 260 (295 - 302)

00 05 Generality Workshop manual EGV-S 14 / 20

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Still EGV-S 14, EGV-S 20 Pedestrian Straddle Stacker With Driver's Plaftorm Service Repair Workshop Manual

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