Roland gx24 gx-24 camm-1 camm1 service manual complete

1 Structure & Spare Parts 4-6 CALIBRATION 4-10 1-1 COVERS 1-1 4-7 AUTO TOOL/CROP MARK SENSOR 1-2 FRAME 1-3 POSITION ADJUSTMENT 4-13 1-3 CARRIAGE 1-5 4-8 MANUAL TOOL/CROP MARK SENSOR 1-4 CHASSIS 1-6 POSITION ADJUSTMENT 4-16 1-5 ACCESSORIES 1-7 1-6 STAND 1-7 5 Supplemental Information 5-1 OPERATIONAL SEQUENCE 5-1 2 Electrical Section 5-2 SENSOR MAP 5-2 2-1 WIRING MAP 2-1 2-2 MAIN BOARD 2-2 6 Troubleshooting 2-3 OTHER CIRCUIT BOARDS 2-5 6-1 START AND END POINTS DO NOT MATCH 6-1 6-2 STITCH CUT 6-2 3 Replacement of Main Parts 6-3 MEDIA SHIFTING 6-3 3-1 TOOL CARRIAGE REPLACEMENT 3-1 6-4 TOOL UP/DOWN ERROR 6-3 3-2 MAIN BOARD REPLACEMENT 3-5 6-5 FAN REVOLUTION 6-4 3-3 CARRIAGE MOTOR REPLACEMENT 3-7 6-6 MOTOR ERROR 6-4 3-4 GRIT MOTOR REPLACEMENT 3-10 3-5 PINCH ROLLER REPLACEMENT 3-13 7 Service Activities 3-6 CUTTER PROTECTION REPLACEMENT 3-14 7-1 INSTALLATION CHECK LIST 7-1 7-2 MAINTENANCE CHECK LIST 7-5 4 Adjustment 7-3 SPECIFICATION 7-6 4-1 SPECIAL TOOL 4-1 4-2 SERVICE MODE 4-2 4-3 HOW TO UPGRADE FIRMWARE 4-4 4-4 TOOL HEIGHT ADJUSTMENT 4-6 4-5 TOOL PRESSURE ADJUSTMENT 4-8 Windows is registered trademark or trademark of Microsoft Corporation in the United States and/or other countries. First Edition GX-24 '05. May Unauthorized copying or transferral, in whole or in part, of this manual is prohibited. 8770-00 GX-24 SERVICE NOTES Contents Copyright©2005 ROLAND DG CORPORATION

Revision Record Revision No. Date Description of Changes Approval Issued 0 2005.5.30 First Edition Kato Sato

1 Structure & Spare Parts 1-1 COVERS 1-1 4 5 13 14 15 16 7 S5 S1 1 17 3 2 18 S2 S2 S2 S2 S2 S1 6 7 7 8 9 10 11 12 19 20 21 7 S1 S1 S1 S1 S4 S5 S1 S3 S1 S6

1-1 COVERS PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts- Parts No. Parts Name Parts No. Parts Name 1 22095160 APRON,B GX-24 S1 31019159 SCREW,BINDING M4*6 NI 2 22095159 APRON,F GX-24 S2 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 3 W022805612 ASSY,PANEL BOARD GX-24 S3 31019401 SCREW,BINDING M4*6 NI+EXT.TW 4 21835115 BOARD,LCD S2K16 TW S4 31019703 SCREW SET,BINDING P-TIGHT 3*8 BC 100 PCS. 5 23415321 CABLE-ASSY,LCD GX-24 S5 31299102AS RIVET SET,NYLON P2655B 20PCS. 6 23475244 CABLE-CARD,17P1.0 150L BB GX-24 S6 1000000020 CLAMP,FLAT CABLE FCC-25A 7 22335156 CAP,PANEL F GX-24 8 22045390 COVER,FRONT GX-24 9 22045381 COVER,PANEL GX-24 10 22045383 COVER,SIDE L GX-24 11 22045382 COVER,SIDE R GX-24 12 22045391 COVER,TOP GX-24 13 22495102 KEY TOP,CLEAR GX-24 14 22495101 KEY TOP,WHITE GX-24 15 22535287 LABEL,CAUTION CARRIAGE #LA266 16 22215115 PANEL,F TOP GX-24 17 22215114 PANEL,F UNDER GX-24 18 21475192 SHEET,LCD GX-24 19 22715492 STAY,PANEL GX-24 20 22785117 SUPPORT,PANEL F GX-24 21 21445115 TRAY,GX-24 1-2

1-2 FRAME 1-3 17 18 1 2 3 4 5 6 7 8 10 10 12 13 14 15 16 11 9 19 20 23 24 24 25 26 26 29 27 30 33 34 35 36 28 45 46 47 22 21 43 50 51 52 49 48 8 44 44 44 42 32 32 31 31 40 39 38 38 37 S16 S7 S7 S11 S4 S10 S10 S2 S10 S15 S6 S9 S15 S9 S4 S1 S4 S1 S10 S7 S17 S4 S8 S8 S7 S5 S4 S21 S4 S13 S4 S4 S15 S20 S12 S12 S12 S12 S18 S18 S20 S5 S10 S10 S20 S22 41 S7 S20 S20 S20 S20 S14 S19 S10 S21 S2 S23 S4

1-2 FRAME PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts- Parts No. Parts Name Parts No. Parts Name 1 22805624 ASSY,FEED MOTOR GX-24 S1 31019135AS SCREW SET,BIND M3*6 NI 100 PCS. 2 22805625 ASSY,SCAN MOTOR GX-24 S2 31019159 SCREW,BINDING M4*6 NI 3 W022805616 ASSY,PLATE BOARD GX-24 S3 31019703AS SCREW,BINDING P-TIGHT 3*8BC 100P 4 22805631 ASSY,PINCH ROLLER L GX-24 S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 5 22805632 ASSY,PINCH ROLLER R GX-24 S5 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 6 22805633 ASSY,FRAME L GX-24 S6 31049134AS SCREW SET,CAP M4*35 BC 20 PCS. 7 22805634 ASSY,BASE Y-MOTOR GX-24 S7 31049120AS SCREW SET,CAP M4*6 BC 20 PCS. 8 12159508 BUSH,SHAFT OILES 80F-1206 S8 31049141 SCREW,CAP M3*8 BC+SW MEC 9 23415319 CABLE-ASSY,G MOTOR GX-24 S9 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P 10 23415322 CABLE-ASSY,PAPER-SENS GX-24 S10 31019401 SCREW,BINDING M4*6 NI+EXT.TW 11 23415320 CABLE-ASSY,S MOTOR GX-24 S11 31149706AS RING SET,E-RING ETW-10 SUS 20 PCS 12 21715112 FAN,AD7524UB TW S12 31149702AS RING SET,E-RING ETW-3 100 PCS. 13 21995129 FLANGE,MOTOR Y GX-24 S13 31299102AS RIVET SET,NYLON P2655B 20 PCS. 14 22195167 FRAME,CABLE GX-24 S14 31409902 SADDLE,EDGE EDS-3 15 22195165 FRAME,CENTER GX-24 S15 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20 16 22195162 FRAME,GUIDE GX-24 S16 31169105 SCREW,FLAT M3*10 BC 17 22195163 FRAME,SIDE R GX-24 S17 31199701AS SCREW SET,SET WP M3*3 C 20 PCS. 18 22195166 FRAME,SUPPORT GX-24 S18 31229102 SCREW,TRUSS M2*5 BC 19 21685152 GEAR,H150S10(B6C11.5 POM) S19 31249201AS WASHER SET,PLAIN 3*6*0.5 C 100PCS 20 21655318 HOLDER,IDLE PULLEY GX-24 S20 31249211AS WASHER SET,PLAIN 4.3*7*0.5 C 100P 21 21895135 L-BEARING,RSR9ZMUUC1 + 680LM S21 31029804AS BUSH SET,ROLL 3*5.5 100 PCS. 22 22535562 LABEL,RTC G-ROLLER GX-24 #LA789 S22 31149602AS RING SET,PUSH-ON CS CSTW-4 ACP 23 22485112 LEVER,HANDLE GX-24 S23 31029823 BUSH,ROLL 4*2,5 24 21565102 P-ROLLER TD16S4(B10) TYPE2 25 21545230 PAD,CUTTER GX-24 26 22635376 PAD,DUCT CX-24 27 22055713 PLATE,AXIS GX-24 28 22055710 PLATE,LINK GX-24 29 22055739 PLATE,ORG GX-24 30 22055714 PLATE,HANDLE GX-24 31 22055712 PLATE,SENSOR GX-24 32 22145831 PIN NO.1 (214-831) 33 21975169 PULLEY,T20P2S8+GEAR H55 34 21975170 PULLEY,HD10.8S3(B10) 35 11889102 R-BEARING,D8S4(B3) 36 21885133 R-BEARING,JIS6000ZZ(B8 FL) TW 37 21505116 ROLLER,FD12S4(B4.6C5) TW 38 15099115 SENSOR-INTERRUPTER GP2A25NJ 39 22145393 SHAFT,JOINT PNC-960 40 22145388 SHAFT,PULLEY PNC-960 41 11929116 BELT,1526P2M6 42 22295101 SHAFT,WITH G-ROLLER PNC-960 43 22295306 SHAFT,SQUARE GX-24 44 22175157 SPRING,C P-ROLLER CM-500 45 22625126 SPRING,TENSION GX-24 46 22715491 STAY,BACKUP ROLLER GX-24 47 22715485 STAY,FRAME GUIDE GX-24 48 22715490 STAY,FRAME SIDE R GX-24 49 22715489 STAY,FRAME SIDE L GX-24 50 22715508 STAY,SENSOR F GX-24 51 22715509 STAY,SENSOR R GX-24 52 21425130 WASHER,AXIS GX-24 1-4

1-3 CARRIAGE PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts- Parts No. Parts Name Parts No. Parts Name 1 W022805615 ASSY,CARRIAGE BOARD GX-24 S1 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 2 22805623 ASSY,CARRIAGE GX-24 S2 31379106AS CLAMP SET,MINI MB-2 20 PCS. 3 W022805614 ASSY,CROP-BOARD GX-24 S3 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 4 W022805613 ASSY,PINCH-SENS BOARD GX-24 S4 31159110 CUSHION,GREEN FELT 3T*8*840 5 11929116 BELT,1526P2M6 S5 31409902 SADDLE,EDGE EDS-3 6 21815109 BOLT,PEN HOLDER GX-24 S6 31019135AS SCREW SET,BIND M3*6 NI 100 PCS. 7 23475243 CABLE-CARD,11P1.0 1120L BB GX-24 S7 31019112AS SCREW SET,BINDING M2.6*4 BC 100PCS. 8 22045380 COVER,CARRIAGE GX-24 S8 31019703AS SCREW,BINDING P-TIGHT 3*8BC 100PCS. 9 21655314 HOLDER,BELT GX-24 S9 31679104 SCREW,C-SEMS M2*8 BC 10 21655315 HOLDER,SENSOR BOARD GX-24 S10 31679102 SCREW,C-SEMS M3*5.5 NI 11 21655321 HOLDER,Y-CABLE GX-24 12 21575134 NUT,PEN HOLDER GX-24 13 22165231 SPACER,SENSOR GX-24 14 22715488 STAY,CABLE GX-24 15 22715487 STAY,CARRIAGE GX-24 16 22715486 STAY,MARK SENSOR GX-24 1-5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 S3 S7 S2 S9 S3 S6 S10 S2 S7 S3 S8 S1 S3 S4 S3 S4 S5 S1

1-4 CHASSIS PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts- Parts No. Parts Name Parts No. Parts Name 1 7877009020 ASSY,MAIN BOARD GX-24 S1 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 2 22525113 BUSH,FOOT FF-2 TW 3 22815158 CHASSIS,GX-24 1-6 2 1 3 2 S1

1-5 ACCESSORIES PARTS LIST -Main Parts- Parts No. Parts Name 1 7877103001 ASSY,GX-V-KIT 230VC-KIT 2 22355647 BASE, SHEET CM-24 3 23445109 CABLE,USB 1.8M TW 4 23495119 CABLE-AC,2P 117V 2.5M TW 5 23495120 CABLE-AC,2P 230V 2.5M TW 6 23495122 CABLE-AC,2P 240VE 2.5M TW 7 23495123 CABLE-AC,2P 240VA 2.5M TW 8 22605469 CARTON,GX-24 9 22315103 HANDLE,CARTON GX-24 26015542 MANUAL,USE EN GX-24 26015541 MANUAL,USE JP GX-24 11 21545235 PAD,L-LEFT GX-24 12 21545233 PAD,L-RIGHT GX-24 13 21545234 PAD,U-LEFT GX-24 14 21545236 PAD,U-RIGHT GX-24 15 22425117 POWER UNIT,AC-ADP.DCP-911 16 21935158 TOOL,CUTTER SY11030 TW 17 12569656 TWEEZERS PTS-01 1-6 STAND PNS-24 PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts- Parts No. Parts Name Parts No. Parts Name 1 21985116 BRACKET,PNS-24 S1 - SCREW HEXAGONAL CAP UC 10X45 2 22605279 CARTON,PNS-24 S2 - WASHER FLAT UC 10X21X2 3 22155121 PIPE,1 PNS-24 S3 - CUSHION SK1912 RUBBER 4 22155122 PIPE,2 PNS-24 S4 - BOLT PICK UC 5X20 5 22035126 STAND,L PNS-24 S5 - TOOL HEXAGONAL NO.8 6 22035127 STAND,R PNS-24 S6 - SHAFT STOPPER Ni 4.5X95 1-7 10 5 6 1 3 4 S1 S2 2 S3 S4 S6 S5 2 9 3 10 11 16 8 14 12 15 13 17 230V 230VC 240VE 117V 240VA 1 4 5 6 7

2-1 2-1 WIRING MAP 2 Electrical Section MAIN BORAD LCD PANEL BOARD CN5 CN4 CN1 SERIAL I/ F USBI/ F FAN MOTOR GRIT MOTOR MOTOR DSE38BE20-004 SCAN MOTOR MOTOR DSE38BE20-004 CN5 SW-11 LED-1 VR-1 C E F D CN3 CN2 CN10 CN8 CN12 AD7524UB CARRIAGE BOARD SOLENOID CROP SENSOR PINCH SENSOR F_SENSER R_SENSER B A CN7 CN9 AC ADAPTOR DCP-911 ACINPUT 100-240V 50-60Hz 1.7A DC OUTPUT24V 2.8A AC CODE GP2A25NU GP2A25NU Parts No. Parts Name A 23415322 CABLE-ASSY,PAPER-SENS GX-24 B 23475243 CABLE-CARD,11P1.0 1120L BB GX-24 C 23475244 CABLE-CARD,17P1.0 150L BB GX-24 D 23415321 CABLE-ASSY,LCD GX-24 E 23415320 CABLE-ASSY,S MOTOR GX-24 F 23415319 CABLE-ASSY,G MOTOR GX-24

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Roland gx24 gx-24 camm-1 camm1 service manual complete

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