Roland cx24 cx-24 cx12 cx-12 camm1 camm-1 service manual

SERVICE NOTES Unauthorized copying or transferral, in whole or in part, of this manual is prohibited. Copyright © 2001 ROLAND DG CORPORATION CX-24 / 12 5016-03 Printed in Japan Structure & Spare Parts Electrical Section Replacement of Main Parts Adjustment Supplemental Information Trouble Shooting Supplement 1 2 3 4 5 6 7 Fourth Edition CX-24/12 '01.Jan. 1 Structure & Spare Parts 1-1 COVERS ....................................................................................... 1 1-2 FRAME .......................................................................................... 2 1-3 CARRIAGE ................................................................................... 4 1-4 CHASSIS ...................................................................................... 5 1-5 ACCESSORIES ............................................................................ 6 1-6 STAND PNS-24 ............................................................................ 6 2 Electrical Section 2-1 WIRING MAP ................................................................................ 7 2-2 MAIN BOARD ............................................................................... 8 2-3 OTHER CIRCUIT BOARDS ........................................................ 10 3 Replacement of Main Parts 3-1 TOOL CARRIAGE_REPLACEMENT .......................................... 12 3-2 MAIN BOARD_REPLACEMENT ................................................ 16 3-3 CARRIAGE MOTOR_REPLACEMENT ...................................... 21 3-4 GRIT MOTOR_REPLACEMENT ................................................ 24 3-5 PINCH ROLLER_REPLACEMENT ............................................. 28 3-6 CUTTER PROTECTION_REPLACEMENT ................................ 29 4 Adjustment 4-1 Special Tool ................................................................................ 30 4-2 Service Mode .............................................................................. 31 4-3 Function Mode ............................................................................ 33 4-4 HOW TO UPGRADE FIRMWARE .............................................. 34 4-5 TOOL HEIGHT ADJUSTMENT ................................................... 35 4-6 TOOL PRESSURE ADJUSTMENT ............................................ 38 4-7 CALIBRATION ............................................................................ 41 5 Supplemental Information 5-1 OPERATIONAL SEQUENCE ..................................................... 45 5-2 SENSOR MAP ............................................................................ 46 6 Trouble Shooting 6-1 START & END POINTS DON’T MATCH .................................... 47 6-2 STITCH CUT ............................................................................... 49 6-3 MEDIA SHIFTING ....................................................................... 50 6-4 PEN UP/DOWN ERROR ............................................................ 51 6-5 FAN REVOLUTION ..................................................................... 52 7 Supplement 7-1 INSTALLATION CHECK LISTMAINTENANCE CHECK LIST .... 53 7-2 MAINTENANCE CHECK LIST .................................................... 57 7-3 SPECIFICATIONS ...................................................................... 58 Contents Windows ® is registered trademark or trademark of Microsoft ® Corporation in the United States and/or other countries.

Revision No. Date Description of Changes Approval Issued by Revision Record 0 2000.08.01 First Edition Inagaki Kaneko 1 2000.09.13 3-6 (p.29) CUTTER PROTECTION REPLACEMENT Inagaki Kaneko 2 2000.10.17 4-2, 4-3 Additional : Tool Presure Control Command !FS Inagaki Kaneko 3 2001.01.15 1-2 Parts List : L-BEARING,RSR9ZMUUC1 Inagaki Kaneko 1-3 Parts List : STAY,CARRIAGE

To Ensure Safe Work To Ensure Safe Work About WARNING and CAUTION Notices Used for instructions intended to alert the operator to the risk of death or severe injury should the unit be used improperly. Used for instructions intended to alert the operator to the risk of injury or material damage should the unit be used improperly. * Material damage refers to damage or other adverse effects caused with respect to the home and all its furnishings, as well to domestic animals or pets. About the Symbols The symbol alerts the user to items that must never be carried out (are forbidden). The specific thing that must not be done is indicated by the design contained within the circle. The symbol at left means not to touch. The symbol alerts the user to things that must be carried out. The specific thing that must be done is indicated by the design contained within the circle. The symbol at left means the power-cord plug must be unplugged from the outlet. Turn off the power SW before servicing. The symbol alerts the user to important instructions or warnings. The specific meaning of the symbol is determined by the design contained within the triangle. The symbol at left means "danger of electrocution." WARNING CAUTION WARNING

-- MEMO --

1 1 1 Structure & Spare Parts 1-1 COVERS 4 6 3 5 1 10 12 11 7 8 2 9 13 S1 S1 S4 S4 S4 S4 S4 S4 S4 S1 S1 S5 S5 S2 S3 S3 CX-12 CX-24 PARTS LIST -Main Parts- Parts No. Parts Name 1 22805381 ASS'Y,LCD CX-24 * * 22025409 COVER,FRONT CX-12 * 22025408 COVER,FRONT CX-24 * 22025428 COVER,GUIDE R2 CX-12 * 22025427 COVER,GUIDE R2 CX-24 * 4 22025406 COVER,SIDE L CX-24 * * 5 22025407 COVER,SIDE R CX-24 * * 22025411 COVER,Y RAIL CX-12 * 22025410 COVER,Y RAIL CX-24 * 7 22495206 KEY TOP,CX-24 * * 8 22475108 KNOB,CX-24 * * 9 22535235 LABEL,CORPORATE LOGOTYPE #LA97 * * 10 7501623020 PANEL BOARD ASS'Y * * 11 12259222 SHIELD,E01S03-1YAMA * 12 22255221 SHIELD,PANEL R CX-24 * * 13 21395112 TAPE,FELT CX-24 * 2 3 6 PARTS LIST -Supplemental Parts- Parts Name S1 SCREW,BINDING HEAD M4x5 Ni S2 SCREW,BINDING HEAD P-TIGHT M3x6BC S3 SCREW,BINDING HEAD P-TIGHT M3x8C S4 SCREW,BINDING HEAD WITH TEETH WASHER M3x8Ni S5 SCREW,W-SEMS M3x8BC

2 1 Structure & Spare Parts 1 S12 S12 18 S8 S17 S7 S8 S8 1 5 26 S6 S15 42 54 42 10 53 S6 S15 10 S9 41 S19 S15 38 26 25 15 13 S10 11 S22 S8 S8 S7 S2 S8 2 S8 8 28 48 32 S11 34 44 36 55 55 31 21 24 S18 S16 47 6 12 29 40 39 S20 S21 51 S6 S17 S15 33 S8 52 17 22 46 S3 9 S7 14 S6 49 20 45 37 S1 S1 S13 16 3 S8 12 35 S14 S5 27 30 S5 S14 35 S5 S5 27 30 43 S4 8 3 23 1-2 FRAME

1 Structure & Spare Parts 3 1 PARTS LIST -Supplemental Parts- Parts Name S1 BUSH,ROLL 3x5 S2 EDGE SADDLE EDS-3 S3 LIVET,PUSH NYLON P3550 S4 RING,E ETW-10 SUS S5 RING,E ETW-3 SUS S6 SCREW,BINDING HEAD M3x6 C S7 SCREW,BINDING HEAD WITH TEETH WASHER M3x8 Ni S8 SCREW,BINDING HEAD WITH TEETH WASHER M4x6 Ni S9 SCREW,FLAT HEAD M3x10BC S10 SCREW,HEXAGON SOCKET HEAD CAP M4x35 BC S11 SCREW,HEXAGON SOCKET HEAD CAP PRECOATING LOCK AGENT M3x8 BC S12 SCREW,HEXAGON SOCKET SET M3x3 BC S13 SCREW,PANHEAD M3x6 Ni S14 SCREW,TRUSS HEAD M2x5 BC S15 SCREW,W-SEMS M3x6 Ni S16 SCREW,W-SEMS M4x10 BC S17 SCREW,W-SEMS PRECOATING LOCK AGENT M3x8 C S18 SCREW,W-SEMS PRECOATING LOCK AGENT M4x15 BC S19 WASHER,PLANE 3x6x0.5C S20 WASHER,PLANE 4.3x7x1C S21 RING,CS CS-4 S22 LIVET,PUSH NYLON P2655B PARTS LIST -Main Parts- Parts No. Parts Name 1 22805383 ASS'Y,FRAME L CX-24 * * 2 22805382 ASS'Y,FRAME R CX-24 * * 3 22805380 ASS'Y,PINCH ROLLER CX-24 * * 5 22805145 ASSY,MOTOR X PNC-960 * * 6 22805144 ASSY,MOTOR Y PNC-960 * * 11929116 BELT,1526P2M6 * 11929117 BELT,940P2M6 * 8 12159508 BUSH ,SHAFT OILES 80F-1206 * * 9 7501623060 CABLE CLAMP * * 10 23505639 C ABLE-ASSY PPSENSOR CX-24 * 22025475 COVER,UNDER F.C CX-12 * 22025476 COVER,UNDER F.C CX-24 * 12 22265295 CUSHION * * 13 11719107 FAN,109BD24HA2-2 * * 22115788 FRAME,CABLE CX-12 * 22115783 FRAME,CABLE CX-24 * 22115786 FRAME,CENTER CX-12 * 22115781 FRAME,CENTER CX-24 * 22115789 FRAME,GUIDE CX-12 * 22115784 FRAME,GUIDE CX-24 * 22115785 FRAME,SUPPORT CX-12 * 22115780 FRAME,SUPPORT CX-24 * 18 22175693 GEAR L * * 19 21655163 HOLDER,BELT CX-24 * * 20 21655164 HOLDER,IDLE PULLEY CX-24 * * 21 22485105 KNOB,LEVER CX-24 * * L-BEARING,RSR9NMUUC1+380LM (CX-12 : ZO00382 and below) L-BEARING,RSR9ZMUUC1+380LM (CX-12 : ZO00383 and above ) L-BEARING,RSR9NMUUC1+680LM (CX-24 : ZO02864 and below) L-BEARING,RSR9ZMUUC1+680LM (CX-24 : ZO002865 and above) 22535234 LABEL,G-ROLLER CX-12 #LA96 * 22535232 LABEL,G-ROLLER CX-24 #LA170 * 21895102 21895134 21895103 21895135 * * 16 17 23 22 7 11 14 15 CX-12 CX-24 PARTS LIST -Main Parts- Parts No. Parts Name 24 22145446 LEVER,HANDLE CX-24 * * 22265101 PAD CUTTER * 21545133 PAD,CUTTER CM-12 * 26 22635376 PAD,DUCT CX-24 * 27 22145831 PIN NO.1 ( 214-831) * * 28 21535118 PIN,STOPPER G-LEVER PC-60 * * 29 21535101 PIN,Y PULLEY PNC-5000 * * 30 22175877 PINCH ROLLER (WHEEL ROLLER) * * 31 22055462 PLATE,AXIS CX-24 * * 32 22055460 PLATE,LINK CX-24 * * 33 22055409 PLATE,ORG CX-24 * * 34 22055459 PLATE,OSCILLATE CX-24 * * 35 22055461 PLATE,SENSOR CX-24 * * 36 22055458 PLATE,SPACER CX-24 * * 37 22175715 PULLEY HD10.8S3 (B9) * * 38 22145107SZ BACK UP STAY * * 39 21975105 PULLEY T20P2S8+GEAR S55 * * 40 11889102 R-BEARING D8S4(B3) * * 41 22175871 ROLLER FD12 S4(B4 C4.0) * 42 15229505 SENSOR INTERRUPTER GP2A25 * 22295194 SHAFT,G ROLLER CX-12 * 22295101 SHAFT,WITH G-ROLLER PNC-960 * 44 22145393 SHAFT,JOINT PNC-960 * * 45 22145388 SHAFT,PULLEY PNC-960 * * 22295196 SHAFT,SQUARE CX-12 * 22295197 SHAFT,SQUARE CX-24 * 47 22165164 SPACER,MOTOR CX-24 * * 48 22175157 SPRING,C P-ROLLER CM-500 * * 49 22175188 SPRING,TENSION CX-24 * * 50 22715215 STAY,CARRIAGE CX-24 * * 51 22715219 STAY,DRIVE SHAFT CX-24 * * 52 22715217 STAY,FRAME GUIDE CX-24 * * 53 22715220 STAY,SENSOR F CX-24 * 54 22715256 STAY,SENSOR R CX-24 * 55 21425115 WASHER,AXIS CX-24 * * 25 43 46 CX-12 CX-24 Revised 3

4 1 Structure & Spare Parts 1 1-3 CARRIAGE 2 S2 S3 S3 S4 S8 S8 4 13 S7 1 9 5 S8 S7 3 11 S8 S10 6 14 S11 10 7 S9 S1 S12 16 PARTS LIST -Main Parts- Parts No. Parts Name 1 21815101 BOLT,PENHOLDER * * 23475166 CABLE-CARD 8P 1030L BB HIGH-V * 23475165 CABLE-CARD 8P 730L BB HIGH-V * 3 22805393 CARRIAGE ASS'Y CX-24 * * 4 7501623040 CARRIAGE JUNCTION BOARD ASS'Y * * 5 22025404 COVER,CARRIAGE CX-24 * * 6 21655163 HOLDER,BELT CX-24 * * 7 21655162 HOLDER,SENSOR BOARD CX-24 * * 9 22285503 NUT,PENHOLDER * * 10 7501623030 PINCH SENSOR BOARD ASS'Y * * 11 22155567 SPACER M3X5 * * 13 22715216 STAY,CABLE CX-24 * * 14 22715265 STAY,CARRIAGE-2 CX-24 * * 11929116 BELT,1526P2M6 * 11929117 BELT,940P2M6 * 2 16 CX-12 CX-24 PARTS LIST -Supplemental Parts- Parts Name S2 CABLE TYE,INSULOCK T18S S3 CUSHON,FELT 10x14x4 S4 EDGE SADDLE LES-1010 S7 SCREW,W-SEMS M3x8 Ni S8 SCREW,W-SEMS M3x6 Ni S9 SCREW,W-SEMS (SMALL) M3x5.5 Ni S10 SCREW,BINDING HEAD M3x6 C S11 SCREW,BINDING HEAD P-TIGHT M3x8 C Revised 3 Revised 3 Revised 3 Revised 3 Revised 3 Revised 3 Revised 3

1 Structure & Spare Parts 5 1 S1 S3 S6 18 2 3 1 S4 15 4 14 14 14 S3 S3 S3 17 17 S2 S2 7 S5 16 5 13 9 S5 8 S5 S5 6 S2 S2 10 12 11 1-4 CHASSIS CX-12 CX-24 PARTS LIST -Main Parts- Parts No. Parts Name 1 13429746 AC INLET SUP-J3G-E+FILTER * * 2 23505674 CABLE-ASSY JUNBI A CX-24 * * 3 23505675 CABLE-ASSY JUNBI B CX-24 * * 23505634 CABLE-ASSY JUNBI D PC-600 * 23505419 CABLE-ASSY JUNBIWIRE D FJ-50 * 5 23505640 CABLE-ASSY POWER 2 CX-24 * * 6 23475125 CABLE-CARD 25P 150L BB HIGH-V * * 22815138 CHASSIS,CX-12 * 22815137 CHASSIS,CX-24 * 8 11769106 CLAMP,CLAMP-B * * 9 22465129 HEAT-SINK,CX-24 * * 10 22535257 LABEL,CAUTION VOLTAGE #LA167 * * 11 22505242 LABEL,EARTH MARK-1 NO.E-580 * * 12 22505244 LABEL,FLASH-LIGHTING NO.E-582 * * 13 7501623010 MAIN BOARD ASS'Y CX-24 * * 14 22055418 PLATE,F-COVER CX-24 * * 15 13129170 POWER SW AJ7201B * * 16 22425109U0 POWER UNIT,SWITCHING CX-24 * * 17 22355168 RUBBER FOOT PL-10J65 * * 18 23505899 WIRE,C GRX-410 * * 4 7 PARTS LIST -Supp ementa Parts- Parts Name S1 CABLE TYE,PUSHMOUNT PT30SSF5 S2 CLAMP,WIRE LWS-0711Z S3 SCREW,BINDING HEAD M4x5Ni S4 SCREW,FLAT HEAD M3x10BC S5 SCREW,W-SEMS M3x6Ni S6 WASHER,TEETH M4

6 1 Structure & Spare Parts 1 1-5 ACCESSORIES 1-6 STAND PNS-24 8 6 7 1 2 3 4 5 PARTS LIST -Main Parts- Parts No. Parts Name 1 21985116 BRACKET, PNS-24 • 2 22605279 CARTON,PNS-24 • 3 22155121 PIPE,1 PNS-24 • 4 22155122 PIPE,2 PNS-24 • 5 22035126 STAND,L PNS-24 • 6 22035127 STAND,R PNS-24 • CX-12 CX-24 5 6 1 3 4 1 2 3 4 6 5 CX-12 CX-24 2 PARTS LIST -Supplemental Parts- Parts Name 1 SCREW HEXAGONAL CAP UC 10X45 2 WASHER FLAT UC 10X21X2 3 CUSHION SK1912 RUBBER 4 BOLT PICK UC 5X20 5 TOOL HEXAGONAL NO.8 6 SHAFT STOPPER Ni 4.5X95 PARTS LIS -Main Parts- Parts No. Parts Name 1 13499109 AC CORD SJT 117V 10A 3PVC * * 2 23495124 AC CORD 3ASL/100 240VA 10A S * * 3 13499111 AC CORD H05VV-F 240VE 10A S * * 4 23495125 AC-CORD H05VV 230V 10A S * * 5 13439801 CABLE-AC 3P CHINA 10A/250V S * * 6 22355647 BASE,SHEET CM-24 * * 22605337 CARTON CX-12 * 22605336 CARTON CX-24 * 8 22635379 PAD,SET CX-24 * * 7

Roland cx24 cx-24 cx12 cx-12 camm1 camm-1 service manual

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