Eaton / Roadranger Fuller RTO Transmission Service & Repair Manual

For the most current information, visit the Roadranger web site at www.roadranger.com Fault Code Charts Eaton ® Fuller ® APMT-1234 February 2004

Please verify accuracy of fault codes with individual OEMs.

1 Introduction Introduction How To Use This Manual 2 Use MID and your model/brand to find Fault Code Chart page number Pg MID 128 - Engine CAT . . . . . . . . . . . . . . . . . . . . . . . 2 Cummins . . . . . . . . . . . . . . . . . . . 3 Detroit Diesel . . . . . . . . . . . . . . . . 8 International . . . . . . . . . . . . . . . . 12 Mack . . . . . . . . . . . . . . . . . . . . . 16 MID 130 - Transmission Eaton AC-AS1 . . . . . . . . . . . . . . . 17 Eaton AS2-ASX . . . . . . . . . . . . . 18 Eaton ASW . . . . . . . . . . . . . . . . . 19 Eaton CEEMAT . . . . . . . . . . . . . . 20 Eaton CEMT . . . . . . . . . . . . . . . . 21 Eaton DM2 . . . . . . . . . . . . . . . . . 22 Eaton Lightning . . . . . . . . . . . . . 23 Meritor FreedomLin . . . . . . . . . . 24 Meritor SureShift . . . . . . . . . . . . 25 MID 136 - Brakes (ABS) Bendix Tractor ABS . . . . . . . . . . 26 Eaton Tractor ABS . . . . . . . . . . . 29 Wabco Pneumatic Tractor ABS .32 Wabco Hydraulic ABS . . . . . . . . 34 MID 137 - Trailer (ABS) Bendix Trailer ABS . . . . . . . . . . . 35 Eaton Trailer ABS . . . . . . . . . . . . 37 Haldex Trailer ABS . . . . . . . . . . . 39 Wabco Trailer ABS . . . . . . . . . . . 41 MID 142 - Engine Mack . . . . . . . . . . . . . . . . . . . . . 42 MID 158 - Engine Mack . . . . . . . . . . . . . . . . . . . . . 42 MID 219 - VORAD Eaton VORAD . . . . . . . . . . . . . . . 43 3 Use PID/SID and FMI numbers to locate the Fault Code MID 128 - CAT PID/SID - 110 FMI - 003 Fault Code - 27 PID/ SID FMI 105 4 38 Intake Manifold Air Temperature Sensor Short Circuit 11 64 Very High Intake Manifold Air Temp 108 3 26 Atmospheric Pressure Sensor Open Circuit 4 26 Atmospheric Pressure Sensor Short Circuit 110 0 61 High Coolant Temperature Warning 3 27 Coolant Temp Sensor Open Circuit 4 27 Coolant Temp Sensor Short Circuit 11 61 Very High Coolant Temperature 111 1 62 Low Coolant Level Warning Fault Code Fault Description Sample Fault Code Chart Sample Display 128 PID/SID FMI MID 110 003 Identifies module or ECU Identifies data or status Describes type of failure 1 Plug in tool and read display See possible connectors on page 44

2 MID 128 - CAT MID 128 - CAT CAT PID/ SID FMI Fault Code Fault Description 1 11 72 Cylinder 1 Fault 2 11 72 Cylinder 2 Fault 3 11 73 Cylinder 3 Fault 4 11 73 Cylinder 4 Fault 5 11 74 Cylinder 5 Fault 6 11 74 Cylinder 6 Fault 22 13 42 Check Timing Sensor Calibration 30 8 29 Invalid PTO Throttle Signal 13 29 PTO Throttle Sensor Calibration 41 3 21 Volt Supply Above Normal 4 21 Volt Supply Below Normal 71 0 1 Idle Shutdown Override 1 47 Idle Shutdown Occurrence 84 0 41 Vehicle Over speed Warning 1 31 Loss of Vehicle Speed Signal 2 36 Invalid Vehicle Speed Signal 8 36 Vehicle Speed Out of Range 10 36 Vehicle Speed Rate of Change 91 8 32 Invalid Throttle Signal 13 28 Throttle Sensor Calibration 100 1 46 Low Oil Pressure Warning 3 24 Oil Pressure Sensor Open Circuit 4 24 Oil Pressure Sensor Short Circuit 11 46 Very Low Oil Pressure 102 0 25 Boost Pressure Sensor Stuck High 3 25 Boost Pressure Sensor Open Circuit 4 25 Boost Pressure Sensor Short Circuit 13 42 Boost Pressure Sensor Calibration 105 0 64 High Intake Manifold Air Temp. Sensor Open Circuit 3 38 Intake Manifold Air Temp. Sensor Open Circuit 105 4 38 Intake Manifold Air Temp. Sensor Short Circuit 11 64 Very High Intake Manifold Air Temp 108 3 26 Atmospheric Press. Sensor Open Circuit 4 26 Atmospheric Press. Sensor Short Circuit 110 0 61 High Coolant Temperature Warning 3 27 Coolant Temp Sensor Open Circuit 4 27 Coolant Temp Sensor Short Circuit 11 61 Very High Coolant Temperature 111 1 62 Low Coolant Level Warning 2 12 Coolant Level Sensor Fault 11 62 Very Low Coolant Level 121 5 14 Retarder Solenoid Lo/Hi Open Circuit 6 14 Retarder Solenoid Lo/Hi Short Circuit 122 5 14 Retarder Solenoid Med/Hi Open Circuit 6 14 Retarder Solenoid Med/Hi Short Circuit 168 2 51 Low/Intermittent Battery Power to ECM 174 0 65 High Fuel Temperature Warning 3 13 Fuel Temperature Sensor Open Circuit 4 13 Fuel Temperature Sensor Short Circuit 190 0 35 Engine Over speed Warning 2 34 Loss of Engine RPM Signal 228 3 19 A/C High Pressure Switch Open Circuit 231 11 58 J1939 Data Link Fault 232 3 21 Volt Supply Above Normal 4 21 Volt Supply Below Normal 244 2 2 Event Recorder Data Lost 249 11 58 Power train Data Link Fault 252 11 59 Incorrect Engine Software 12 59 Personality Module Fault 253 2 56 Check Customer or System Parameters 254 12 53 ECM Fault CAT (Continued) PID/ SID FMI Fault Code Fault Description

3 MID 128 - Cummins MID 128 - Engine MID 128 - Cummins Cummins PID/ SID FMI Fault Code Fault Description 1 6 311 Cylinder 1 Fault 322 Cylinder 1 Fault 7 1139 Injector Cylinder #1 2 6 315 Cylinder 2 Fault 331 Cylinder 2 Fault 7 1141 Injector Cylinder #2 3 6 313 Cylinder 3 Fault 324 Cylinder 3 Fault 7 1142 Injector Cylinder #3 4 6 321 Cylinder 4 Fault 332 Cylinder 4 Fault 7 1143 Injector Cylinder #4 5 6 312 Cylinder 5 Fault 323 Cylinder 5 Fault 7 1144 Injector Cylinder #5 6 6 314 Cylinder 6 Fault 325 Cylinder 6 Fault 7 1145 Injector Cylinder #6 9 11 768 Output Device Driver 15 1 583 Fuel Supply Pump Inlet Pressure Sensor 3 581 Fuel Supply Pump Inlet Pressure Sensor 4 582 Fuel Supply Pump Inlet Pressure Sensor 17 1 219 Low Oil Level 2 472 Engine Oil Level #2 473 Engine Oil Level #2 4 254 Low Voltage Detected on Fuel Shutoff Solenoid 7 259 Fuel Shutoff Valve 11 391 Fuel Shutoff Valve 18 2 468 Fuel Rail Actuator Circuit 3 276 Fuel Injection Control Valve 455 Fuel Control Valve Circuit 18 4 279 Fuel Injection Control Valve 5 378 Fueling Actuator #1 6 379 Fueling Actuator #1 7 277 Fuel Injection Control Valve 514 Fuel Control Valve Circuit 11 539 Injector Control Valve Electronic Filter 2311 Fuel Control Valve #1 13 493 Fuel Pump Calibration Trim Circuit Error 19 0 349 Transmission Output Shaft Speed 20 2 467 Timing Rail Actuator Circuit 3 113 Engine Timing Actuator 4 114 Engine Timing Actuator 5 394 Timing Actuator #1 6 395 Timing Actuator #1 7 112 Engine Timing Actuator 11 2312 Timing Actuator #1 22 0 555 Engine Blow by - Warning Level 3 719 Crankcase Pressure Sensor 4 729 Crankcase Pressure Sensor 23 6 172 Rack Position Sensor 7 173 Rack Actuator 24 3 166 Rack Position Sensor 25 14 599 OEM Commanded Dual Output Shut- down 26 3 255 Externally Supplied Voltage at of the fol- lowing: Fuel Shutoff Valve, Fan Clutch, Engine Brake 27 0 9122 Variable Geometry Turbocharger 2 957 EGR Position Sensor Circuit 1228 EGR Position Sensor Circuit 3 2271 EGR Valve Position Sensor Circuit 2277 Variable Geometry Turbocharger Actua- tor #1 Cummins (Continued) PID/ SID FMI Fault Code Fault Description

4 MID 128 - Cummins 27 3 2385 Variable Geometry Turbocharger 27 4 2272 EGR Valve Position Sensor Circuit 2278 Variable Geometry Turbocharger Actua- tor #1 2384 Variable Geometry Turbocharger 5 2383 Variable Geometry Turbocharger 6 2386 Variable Geometry Turbocharger 7 2387 Variable Geometry Turbocharger 13 2348 EGR Valve Position 2388 Variable Geometry Turbocharger 29 2 288 SAE J1939 Data Link Remote Throttle Data 3 133 Remote Accelerator Pedal Position Sen- sor 133 Remote Accelerator Pedal Position Sen- sor 4 134 Remote Accelerator Pedal Position Sen- sor 134 Remote Accelerator Pedal Position Sen- sor 30 2 237 External Speed Input 32 4 466 Turbocharger #1 Wastgate Control Cir- cuit 33 3 2181 Fan Clutch Output Device Driver 2377 Fan Clutch Output Device Driver 4 245 Clutch Fan Low Voltage 11 389 Fan Clutch Circuit Error 39 3 584 Starter Relay Circuit 4 585 Starter Relay Circuit 40 3 527 Auxiliary Input/Output #2 51 3 529 Auxiliary Input/Output #3 11 779 Auxiliary Equipment Sensor Input #3 14 2195 Auxiliary Equipment Sensor Input #3 57 3 2557 Auxiliary PWM Driver #1 4 2558 Auxiliary PWM Driver #1 Cummins (Continued) PID/ SID FMI Fault Code Fault Description 64 2 753 Engine Speed/Position #2 778 Engine Speed Sensor #2 2322 Engine Speed Sensor #2 7 731 Engine Speed Sensor #2 70 3 2555 Inlet Air Heater Driver #1 4 2556 Inlet Air Heater Driver #1 73 11 278 Fuel Priming Pump 78 3 316 Fuel Supply Pump Actuator 7 318 Fuel Supply Pump Actuator 83 5 396 Fueling Actuator #2 6 397 Fueling Actuator #2 84 2 241 Loss of Vehicle Speed Signal 5 398 Timing Actuator #2 6 399 Timing Actuator #2 12 242 Invalid Vehicle Speed Signal 85 4 223 Engine Oil Burn Valve Solenoid 86 4 225 Engine Oil Burn Valve Solenoid 91 2 287 SAE J1939 Data Link Remote Accelera- tor Pedal 431 No Voltage Detected at Idle Validation Switch 551 Voltage Detected simultaneously at Idle Validation Switch 3 131 High Voltage detected at Throttle Sensor 515 Accelerator Pedal Position Sensor 4 132 Low Voltage detected at Throttle Sensor 516 Accelerator Pedal Position Sensor 8 147 Accelerator Pedal Position Sensor 148 Accelerator Pedal Position Sensor 13 432 Voltage Detected at Idle Validation Switch 93 2 528 OEM Alternate Torque Validation Switch 94 0 449 Fuel Pressure High 2216 Fuel Pump Deliver Pressure Cummins (Continued) PID/ SID FMI Fault Code Fault Description

5 MID 128 - Cummins MID 128 - Engine 94 1 482 Fuel Pressure Low 2215 Fuel Pump Deliver Pressure 2 268 Fuel Pressure Sensor 3 546 Fuel Delivery Pressure Sensor 4 547 Fuel Delivery Pressure Sensor 95 0 2372 Fuel Filter Restriction Moderately High - Warning 97 0 418 Water in Fuel Indicator 3 428 Water in Fuel Indicator 4 429 Water in Fuel Indicator 98 1 253 Engine Oil Level 471 Engine Oil Level Low 2 252 Engine Oil Level 100 1 143 Low Oil Pressure 415 Low Oil Pressure Warning 2 435 Engine Oil Pressure Sensor 3 135 High Voltage detected at Oil Pressure Sensor 4 141 Low Voltage detected at Oil Pressure Sensor 102 2 433 High Boost Pressure 2973 Boost Pressure 3 122 High Voltage Detected at Boost Pressure Sensor 4 123 Low Voltage Detected at Boost Pressure Sensor 103 0 595 Turbocharger #1 High Speed 595 Turbocharger Speed #1 1 687 Turbocharger Speed #1 10 2345 Turbocharger Speed Invalid 105 0 155 Intake Manifold Air Temperature Above 200 Deg. F 488 Intake Manifold Air Temperature High 2964 Intake Manifold #1 Temp Cummins (Continued) PID/ SID FMI Fault Code Fault Description 105 3 153 High Voltage Detected at Intake Mani- fold Air Temperature Sensor 4 154 Low Voltage Detected at Intake Manifold Air Temperature Sensor 108 2 295 Ambient Air Pressure Sensor 3 221 Atmospheric Pressure Sensor 4 222 Atmospheric Pressure Sensor 109 1 233 Engine Coolant Pressure Sensor 3 231 Engine Coolant Pressure Sensor 4 232 Engine Coolant Pressure Sensor 110 0 151 Coolant Temperature Above 220 Deg F 1119 Engine Coolant Temp 2963 Engine Coolant Temp High 3 144 High Voltage Detected at Coolant Tem- perature Sensor 4 145 Low Voltage Detected at Coolant Tem- perature Sensor 111 1 197 Coolant Level 235 Low Coolant Level Warning 2 422 Very Low Coolant Level 3 195 Coolant Level 4 196 Coolant Level 112 0 1236 Water Pump Delta P 1 1233 Water Pump Delta P 1234 Water Pump Delta P 2 1235 Water Pump Delta P 3 1231 Water Pump Delta P 4 1232 Water Pump Delta P 113 2 524 OEM Alternate Droop Switch 114 2 497 Multiple Unit Synchronization Switch Circuit 117 11 299 Engine Shut Down Commanded by J1939 121 4 243 Retarder Solenoid Low Voltage 126 3 272 High Fuel Pressure Solenoid Valve #1 Cummins (Continued) PID/ SID FMI Fault Code Fault Description

6 MID 128 - Cummins 126 4 271 High Fuel Pressure Solenoid Valve #1 7 275 Fuel Pump Element #1 281 High Fuel Pressure Solenoid Valve #1 127 3 274 High Fuel Pressure Solenoid Valve #2 4 273 High Fuel Pressure Solenoid Valve #2 7 282 High Fuel Pressure Solenoid Valve #2 129 0 485 Injector Metering Rail #2 1 486 Injector Metering Rail #2 3 483 Injector Metering Rail #2 4 484 Injector Metering Rail #2 7 758 Injector Metering Rail #2 135 3 118 Fuel Timing Pressure 4 119 Fuel Timing Pressure 151 3 2355 System Diagnostic Code #1 4 2356 System Diagnostic Code #1 11 611 Engine Hot Shutdown 152 2 2554 System Diagnostic Code #2 7 328 Fuel Pumping Element #2 154 3 293 Auxiliary Temperature Sensor Input #1 527 Auxiliary Input/Output #2 4 294 Auxiliary Temperature Sensor Input #1 155 3 2273 System Diagnostic Code #5 2292 System Diagnostic Code #5 4 2274 System Diagnostic Code #5 2293 System Diagnostic Code #5 156 2 423 Fuel Timing Pressure 3 116 Fuel Timing Pressure 4 117 Fuel Timing Pressure 157 0 553 Injector Metering Rail #1 Pressure High 2552 Injector Metering Rail #1 Pressure High 2 554 Fuel Pressure Sensor 3 451 Injector Metering Rail #1 4 452 Injector Metering Rail #1 Cummins (Continued) PID/ SID FMI Fault Code Fault Description 157 7 755 Injector Metering Rail #1 166 2 951 Cylinder Power Imbalance Between Cyl- inders 167 0 596 Electrical Charging System 1 597 Electrical Charging System 598 Electrical Charging System 168 0 442 High Battery Power to the ECM 1 441 Low or Intermittent Battery Power to the ECM 171 3 249 Ambient Air Temp 4 256 Ambient Air Temp 173 0 777 Turbocharger #1 Turbine Inlet Tempera- ture high 174 0 261 Fuel Temperature High 3 263 Fuel Temperature Sensor 4 265 Fuel Temperature Sensor 11 264 Fuel Temperature Sensor 175 0 214 Oil Temperature Above 255 Deg F 3 212 High Voltage Detected at Oil Tempera- ture Sensor 4 213 Low Voltage Detected at Oil Tempera- ture Sensor 190 0 234 Engine Speed Greater than 2630 RPM 2 115 Loss of Engine RPM Signal 369 Fuel Pump Control Module 689 Engine Speed 2321 Engine Speed 10 121 Engine Over speed Warning 11 367 Fuel Pump Control Module 191 1 489 Transmission Output Shaft Speed 216 11 211 Additional OEM/Vehicle Diagnostic Codes Have been Logged 221 3 283 Engine Speed/Position Sensor #1 387 Accelerator Pedal Position Sensor 4 284 Engine Speed/Position Sensor #1 Cummins (Continued) PID/ SID FMI Fault Code Fault Description

7 MID 128 - Cummins MID 128 - Engine 443 Accelerator Pedal Position Sensor 221 11 496 Engine Speed/Position Sensor #2 223 3 293 Auxiliary Temperature Sensor Input #1 297 Auxiliary Pressure Sensor Input #2 4 294 Auxiliary Temperature Sensor Input #1 298 Auxiliary Pressure Sensor Input #2 11 2194 Auxiliary Equipment Sensor Input #2 14 292 Auxiliary Temperature Sensor Input #1 296 Auxiliary Pressure Sensor Input #2 230 2 431 No Voltage Detected at Idle Valid. Switch 4 551 Voltage Detected simultaneously at Idle Validation Switch 13 432 Voltage Detected at Idle Valid. Switch 231 2 185 Engine Control Module 426 SAE J1939 Data Link 9 285 SAE J1939 Data Link 13 286 SAE J1939 Data Link 427 SAE J1939 Data Link 232 1 444 OEM Sensor Supply Voltage 3 227 Sensor Supply Voltage 385 OEM Sensor Supply Voltage 386 Sensor Supply Voltage #1 4 187 Sensor Supply Voltage 352 Volt Supply Below Normal 233 2 184 Engine Control Module 366 Fuel Pump Control Module 3 373 Fuel Pump Control Module 4 365 Fuel Pump Control Module 7 377 Fuel Pump Control Module 9 364 Fuel Pump Control Module 11 372 Fuel Pump Control Module 12 374 Fuel Pump Control Module 13 376 Fuel Pump Control Module Cummins (Continued) PID/ SID FMI Fault Code Fault Description 233 14 329 Fuel System Leakage Error 237 1 487 Start Assist Device Control Circuit 11 381 Intake Air Heater 382 Intake Air Heater 384 Start Assist Device Control Circuit 250 2 412 SAE J1708 (J1587) Data Link 9 414 Data Comm. Error over J1587 Data Link 251 2 319 Real Time Clock 434 Battery Voltage at AC Below Normal 3 361 Fuel Pump Control Module 4 362 Fuel Pump Control Module 7 363 Fuel Pump Control Module 12 517 Fuel Metering Solenoid 252 2 1117 Power Supply 253 2 341 Engine Control Module 12 346 Engine Control Module 13 342 Engine Control Module 254 2 375 Fuel Pump Control Module 8 368 Fuel Pump Control Module 12 111 ECM Fault 343 ECM Fault 351 Controller #1 411 0 2359 System Diagnostic Code #1 2 2359 System Diagnostic Code #1 3 2273 System Diagnostic Code #5 4 2274 System Diagnostic Code #5 412 0 2961 System Diagnostic Code #4 2962 System Diagnostic Code #4 3 2375 System Diagnostic Code #4 4 2376 System Diagnostic Code #4 441 3 293 Auxiliary Temperature Sensor Input #1 4 294 Auxiliary Temperature Sensor Input #1 11 2197 OEM Temperature Cummins (Continued) PID/ SID FMI Fault Code Fault Description

8 MID 128 - Detroit Diesel MID 128 - Detroit Diesel Detroit Diesel PID/ SID FMI Fault Code Fault Description 1 0 61 Injector #1 Response Time Long 71 Injector #1 Response Time Short 2 0 61 Injector #2 Response Time Long 71 Injector #2 Response Time Short 3 0 61 Injector #3 Response Time Long 71 Injector #3 Response Time Short 4 0 61 Injector #4 Response Time Long 71 Injector #4 Response Time Short 5 0 61 Injector #5 Response Time Long 71 Injector #5 Response Time Short 6 0 61 Injector #6 Response Time Long 71 Injector #6 Response Time Short 7 0 61 Injector #7 Response Time Long 71 Injector #7 Response Time Short 8 0 61 Injector #8 Response Time Long 71 Injector #8 Response Time Short 9 0 61 Injector #9 Response Time Long 71 Injector #9 Response Time Short 10 0 61 Injector #10 Response Time Long 71 Injector #10 Response Time Short 11 0 61 Injector #11 Response Time Long 71 Injector #11 Response Time Short 12 0 61 Injector #12 Response Time Long 71 Injector #12 Response Time Short 13 0 61 Injector #13 Response Time Long 71 Injector #13 Response Time Short 14 0 61 Injector #14 Response Time Long 71 Injector #14 Response Time Short 15 0 61 Injector #15 Response Time Long 71 Injector #15 Response Time Short 16 0 61 Injector #16 Response Time Long 16 0 71 Injector #16 Response Time Short 20 3 81 Dual Fuel BOI Input Voltage High 82 Dual Fuel BOI Input Voltage Low 21 0 41 Too Many SRS (missing TRS) 1 42 Too Few SRS (missing SRS) 25 11 26 Aux. Engine Shutdown #1 Input Active 26 3 62 Aux. Output #1 Short to Battery (+) 4 62 Aux. Output #1 Open Circuit 7 62 Aux. Output #1 Not Responding 40 3 62 Aux. Output #2 Short to Battery (+) 4 62 Aux. Output #2 Open Circuit 7 62 Aux. Output #2 Not Responding 47 0 61 Injector #17 Response Time Long 71 Injector #17 Response Time Short 48 0 61 Injector #18 Response Time Long 71 Injector #18 Response Time Short 49 0 61 Injector #19 Response Time Long 71 Injector #19 Response Time Short 50 0 61 Injector #20 Response Time Long 71 Injector #20 Response Time Short 51 0 65 Throttle Valve Position Above Normal Range 1 65 Throttle Valve Position Below Normal Range 3 17 Throttle Valve Input Voltage High 31 Aux. Output #3 Open Circuit 4 18 Throttle Valve Input Voltage Low 31 Aux. Output #3 Short to Ground 7 65 Throttle Valve Position Not Responding 52 0 44 Intercooler Temp. High 3 14 Intercooler Sensor Input Voltage High 31 Aux. Output #4 Open Circuit 4 15 Intercooler Sensor Input Voltage Low Detroit Diesel (Continued) PID/ SID FMI Fault Code Fault Description

Eaton / Roadranger Fuller RTO Transmission Service & Repair Manual

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