EATON FS 8209 BBE Y08145 Illustrated Parts List IPL Part MAN

2 Table of contents • How to use the Illustrated Parts List • Transmission Identification • Front Case • Intermediate Case • Input Shaft • Front Cover Assy • Mainshaft Assy • Layshaft Assy • Reverse Idler • Selector Assy • Planet Carrier • LRC • Rear Housing • Range Section • Air System 3 4 5 7 9 10 11 15 16 17 18 19 21 24 26

3 How to use IPL How To Use The Illustrated Parts List • Illustrations • Illustrations show parts in assembly groups. • Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. • Notes are included on illustrations where additional information is needed. • Parts Listing • Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories: • Item Number - corresponding with numbers on illustrations for part identification. • Part No - identifies part as it is available for service. • Description - specifies part name or description. • Quantity - quantity required for assembly. • Notes - defines unique characteristics or requirements. • Model Designation or Nomenclature • For information regarding Model Designation and Nomenclature, visit www.truckeuro.eaton.com • The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the electronic IPL catalog at: http://www.eaton.com/EatonCom/TruckEurope/TruckEurope/Literature/index.htm

4 Transmission Identification How to find identification plate All transmissions are fitted with an identification plate on the front case located on right hand side. Identification plate includes the following information: • Transmission specification number • Customer number • Transmission model / Transmission serial number • Manufacturing date code The transmission specification number is unique to each customer and gives precise details of the transmission design level. This number must be quoted when ordering replacement parts.

5 Y08145 Front Case Item Part No. Description Qty Notes 00 GU8882260 FRONT CASE ASSY 1 01 8881835 FRONT CASING 1 02 8882415 BUSHING FOR SELECTOR SHAFT 1 03 8881616 PTO PROVISION COVER 1 04 GMX-8-1088 SCREW 6 M12X25 HEX FLG HD 05 GMX-8-1079 BOLT 5 M10X40 06 GMX-9-1005 NUT 14 M10X1.5 07 GMX-8-1080 BOLT 13 M10X58 07 GMX-8-10110 BOLT 1 M10x58 HEX FLG HD 08 GX8880554 BEARING COVER LAYSHAFT 1 09 GMX-8-1240 SCREW 4 M12X25 HEX FLG HD 10 GX8873931 STUD 10 M12X75 LONG 11 GX8874699 STUD 2 M12X65 LONG 12 GX8870278 CUP PLUG 1 13 8873654 PLUNGER-NEUTRAL 1 14 8874897 SPRING COMPRESSION 1

6 Y08145 Front Case Item Part No. Description Qty Notes 15 8870590 GASKET 1 16 GX8870259 DETENT COVER 1 17 GX8880183 P-CLIP - MOULDED PIPING 1 18 GMX-8-0811 SCREW 2 M8X20 19 GMX-3-0801 WASHER SPRING 2 M8 20 GX20815 LIFTING EYE 1 21 GMX-8-1091 SCREW 4 M10X30 HEX FLG HD 22 X8870542 DOWEL 2 8,0 DIA X 16

7 Y08145 Intermediate Case Item Part No. Description Qty Notes 00 U8876645 INTERMED. CASE ASS Y 1 1 8876644 INTERMEDIATE CASE 1 2 GX2771532 SWITCH REVERSE 1 3 5568510 O-RING 3 4 8880315 NEUTRAL SWITCH 1 5 X8870711 DETENT BALL 2 DIA.14 6 GX8874026 LIFTING EYE 1 7 8875267 PIN INTERLOCK 1 8 GX2771532 SWITCH RANGE INDICATOR 1 9 X8881475 O-RING 1 (109,5X3,0) 10 GU8875469 OIL PUMP 1 11 GX11245 WASHER PLAIN 8 M10 12 GMX-3-1001 SPRING WASHE R 8 M10 13 GMX-8-1006 SCREW 8 14 X8881424 CIRCLIP 1 15 8881616 PTO PROVISION COVE R 1

8 Y08145 Intermediate Case Item Part No. Description Qty Notes 16 GMX-8-1088 SCREW 6 M12X25 HEX FLG HD 17 X8880469 WASHER-OIL STRN/DRIN 1 18 8876351 STRAINER-OIL 1 19 GX8876352 PLUG OIL STRAINE R 1 20 U8876353 OIL STRAINER ASSY. 1 21 X8870543 DOWEL 16,0 DI X 30,5 2 16,0 DI X 30,5 22 X8880519 WASHER-FILL/DRAIN FL 1 23 GX8874942 OIL FILLER PLUG 1 24 8882415 BUSH 1 FOR SELECTOR SHAFT 25 X8871377 BUSH 1 FOR RANGE SELECTOR SHAFT

9 Y08145 Input Shaft Item Part No. Description Qty Notes 00 U8877770 INPUT SHAFT ASSY 8209A 1 01 8877769 INPUT SHAFT 1 02 X8872593 INPUT SHAFT BEARING 1 03 U8877691 SPACER - GRADED PACK 1 03 8877692 SPACER - GRADED 3.10 1 03 8877693 SPACER - GRADED 3.15 1 03 8877694 SPACER - GRADED 3.20 1 03 8877695 SPACER - GRADED 3.25 1 03 8877696 SPACER - GRADED 3.30 1 03 8877697 SPACER - GRADED 3.35 1 03 8877698 SPACER - GRADED 3.40 1 03 8877699 SPACER - GRADED 3.45 1 03 8877700 SPACER - GRADED 3.50 1 04 X8877706 CIRCLIP 1 Pack: U8877691

10 Y08145 Front Cover Assy Item Part No. Description Qty Notes 00 U8872616 FRONT COVER ASSY. 1 01 X8870760 OIL SEAL 1 02 8872600 FRONT COVER 1 57x180 03 GMX-8-1089 SCREW 5 M10X25 HEX FLG HD

EATON FS 8209 BBE Y08145 Illustrated Parts List IPL Part MAN

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