Yale (F813) GLP40VX5, GDP40VX5, GLP40VX6, GDP40VX6, GLP45SVX5, GDP45SVX5, GLP45VX6, GDP45VX6, GLP50-55VX, GDP50-55VX Forklift Pa

PARTS MANUAL GLP/GDP40VX5, GLP/GDP40VX6, GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (F813)

MODEL NOMENCLATURE NOTE: This parts manual contains alternate pages for certain assemblies. The truck model code can be used to determine many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and serial number are stamped into the nameplate. See Identification of Truck Serial Number on Page xv for further information.

SECTIONS 1 GENERAL TRUCK 2 DIESEL ENGINE 3 LPG ENGINES 4 FUEL SYSTEM 5 ELECTRICAL SYSTEM 6 STEERING SYSTEM 7 BRAKE SYSTEM 8 TRANSMISSION 9 HYDRAULIC SYSTEM 10 MAST-TWO STAGE LIMITED FREE-LIFT 11 MAST-THREE STAGE FULL FREE-LIFT 12 MAST-TWO STAGE FULL FREE-LIFT 13 FORKS, LOAD BACKREST, AND MAST INSTALLATION 14 ATTACHMENTS AND HEADER HOSE GROUP 15 OPTIONS 16 NUMERICAL INDEX This Parts Manual is divided into 17 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

GENERAL INFORMATION ALPHABETICAL INDEX DESCRIPTION PAGE NO. A ABBREVIATIONS QUICK REFERENCE SHEET .................................................................................................. xii ACCUMULATOR .............................................................................................................................................. 15.10 AIR CLEANER CUMMINS 4.5L DIESEL ................................................................................................................................... 4.6 GM 4.3L LPG PENDING PER ECN 105105⇒ .................................................................................................................... 4.4 ⇒PENDING PER ECN 105105 .................................................................................................................... 4.2 AIR FILTER......................................................................................................................................................... 4.10 AIR HEATER STARTING AID CUMMINS 4.5L DIESEL ................................................................................................................................. 2.18 ALPHABETICAL INDEX............................................................................................................................................ i ALTERNATOR MOUNTING CUMMINS 4.5L DIESEL ................................................................................................................................. 5.16 ASSEMBLED ENGINE GM 4.3L LPG SHEET 1 OF 3 ............................................................................................................................................ 3.20 SHEET 2 OF 3 ............................................................................................................................................ 3.24 SHEET 3 OF 3 ............................................................................................................................................ 3.26 AUXILARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT ................................................................................................................ 14.40 TWO STAGE FULL FREE-LIFT .................................................................................................................... 14.42 TWO STAGE LIMITED FREE-LIFT............................................................................................................... 14.38 AUXILIARY ONE AND TWO MANUAL CONTROL VALVE THREE AND FOUR FUNCTION PENDING PER ECN 104512⇒............................................................................................................... 9.24 ⇒PENDING PER ECN 104512 ............................................................................................................... 9.22 AUXILIARY ONE SECTION ELECTRONIC CONTROL VALVE THREE AND FOUR FUNCTION ................................................................................................................. 9.38 AUXILIARY TWO SECTION ELECTRONIC CONTROL VALVE FOUR FUNCTION....................................................................................................................................... 9.40 B BACK UP ALARM .............................................................................................................................................. 15.8 BATTERY CABLES CUMMINS 4.5L DIESEL ................................................................................................................................. 5.14 GM 4.3L ............................................................................................................................................................ 5.8 BRAKE ASSEMBLY GLP/GDP40VX5, 40VX6, 45SVX5 DRY BRAKE ................................................................................................................................................ 7.18 GLP/GDP45VX6, GLP/GDP50-55VX DRY BRAKE ................................................................................................................................................ 7.20 BRAKE COOLING SYSTEM SINGLE AND DUAL PEDAL WET BRAKE ............................................................................................................................................... 7.26 i

GENERAL INFORMATION DESCRIPTION PAGE NO. B (continued) BRAKE LINKAGE DUAL PEDAL DRY BRAKE.................................................................................................................................................. 7.6 WET BRAKE ............................................................................................................................................... 7.14 SINGLE PEDAL DRY BRAKE.................................................................................................................................................. 7.2 WET BRAKE ............................................................................................................................................... 7.10 BRAKE MASTER CYLINDER ASSEMBLY ........................................................................................................ 7.24 C CAB INTERIOR WITH STEEL AND PVC DOORS PENDING PER ECN 104918⇒............................................................................................................... 1.52 ⇒PENDING PER ECN 104918 ............................................................................................................... 1.50 PVC DOORS .................................................................................................................................................. 1.36 WINDOWS AND WINDOW WIPER SYSTEM WITH STEEL AND PVC DOORS PENDING PER ECN 104918⇒............................................................................................................... 1.42 ⇒PENDING PER ECN 104918 ............................................................................................................... 1.38 WIRING AND ATTACHING PARTS WITH STEEL AND PVC DOORS PENDING PER ECN 104918⇒............................................................................................................... 1.48 ⇒PENDING PER ECN 104918 ............................................................................................................... 1.46 CAB AND ATTACHING PARTS WITH PVC DOORS ........................................................................................................................................ 1.34 WITH STEEL DOORS .................................................................................................................................... 1.26 CAMSHAFT CUMMINS 4.5L DIESEL ................................................................................................................................. 2.27 CAMSHAFT AND OIL PAN GM 4.3L LPG .................................................................................................................................................. 3.32 CARRIAGE THREE STAGE FULL FREE-LIFT ................................................................................................................ 11.24 THREE STAGE FULL FREE-LIFT .................................................................................................................. 14.6 TWO STAGE FULL FREE-LIFT .................................................................................................................... 12.18 TWO STAGE FULL FREE-LIFT ...................................................................................................................... 14.4 TWO STAGE LIMITED FREE-LIFT............................................................................................................... 10.16 TWO STAGE LIMITED FREE-LIFT................................................................................................................. 14.2 CARRIER ASSEMBLY DRY BRAKE ................................................................................................................................................... 8.82 CENTRAL HOUSING WET BRAKE ................................................................................................................................................... 8.28 COIL ASSEMBLY GM 4.3L LPG .................................................................................................................................................. 3.40 CONTROL LEVER LABELS MANUAL HYDRAULICS ................................................................................................................................. 1.72 CONTROL VALVE TRANSMISSION ii

GENERAL INFORMATION DESCRIPTION PAGE NO. C (continued) ⇒PENDING PER ECN 104793 .................................................................................................................. 8.58 CONTROL VALVE ASSEMBLY ELECTRONIC CONTROL FOUR FUNCTION....................................................................................................................................... 9.30 THREE FUNCTION..................................................................................................................................... 9.28 MANUAL CONTROL VALVE THREE AND FOUR FUNCTION ................................................................................................................. 9.16 PENDING PER ECN 104793⇒ ...................................................................................................................... 8.60 COOLING SYSTEM WITH EXTERNAL OIL COOLER CUMMINS 4.5L DIESEL ⇒PENDING PER ECN 10402518 ............................................................................................................. 2.4 PENDING PER ECN 1042518⇒............................................................................................................... 2.6 GM 4.3L, LPG PENDING PER ECN 10402518⇒........................................................................................................... 3.12 PENDING PER ECN 10402518⇒........................................................................................................... 3.14 WITH INTERNAL OIL COOLER CUMMINS 4.5L DIESEL PENDING PER ECN 10402518⇒........................................................................................................... 2.10 ⇒PENDING PER ECN 10402518 ............................................................................................................. 2.8 GM 4.3L LPG PENDING PER ECN 10402518⇒........................................................................................................... 3.10 GM 4.3L, LPG ⇒PENDING PER ECN 10402518 ............................................................................................................. 3.8 COUNTERWEIGHT ............................................................................................................................................. 1.8 COWL ELECTRICAL.......................................................................................................................................... 5.20 COWL MOUNTING ............................................................................................................................................ 1.24 CRANKCASE BREATHER CUMMINS 4.5L DIESEL ................................................................................................................................. 2.34 CRANKSHAFT AND MAIN BEARINGS CUMMINS 4.5L DIESEL ................................................................................................................................. 2.46 CYLINDER BLOCK CUMMINS 4.5L DIESEL ................................................................................................................................. 2.24 GM 4.3L LPG .................................................................................................................................................. 3.30 CYLINDER HEAD CUMMINS 4.5L DIESEL ................................................................................................................................. 2.42 GM 4.3L LPG .................................................................................................................................................. 3.28 D DIFFERENTIAL DRY BRAKE ................................................................................................................................................... 8.80 WET BRAKE................................................................................................................................................... 8.76 DISTRIBUTOR ASSEMBLY GM 4.3L LPG .................................................................................................................................................. 5.10 DRIVE AXLE AND ATTACHINGPARTS DRY BRAKE ................................................................................................................................................... 8.62 WET BRAKE................................................................................................................................................... 8.68 DRIVE AXLE ASSEMBLY iii

GENERAL INFORMATION DESCRIPTION PAGE NO. D (continued) DRY BRAKE ................................................................................................................................................... 8.64 DRIVE AXLE HOUSING AND HUB WET BRAKE ................................................................................................................................................... 8.70 DRIVE TIRE AND WHEEL PNEUMATIC RADIAL ..................................................................................................................................... 8.86 SINGLE MOUNT WITH STANDARD TREAD ................................................................................................. 8.84 SINGLE MOUNT WITH WIDE TREAD ........................................................................................................... 8.85 SNAP-ON SOLID TIRE................................................................................................................................... 8.88 DUAL MIRRORS WITH CAB ...................................................................................................................................................... 15.6 E ELECTRICAL SYSTEM RIGHT HAND CHASSIS ................................................................................................................................... 5.4 ELECTRO HYDRAULIC POPPET VALVE THREE AND FOUR FUNCTION .................................................................................................................... 9.36 ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES FOUR FUNCTION PENDING PER ECN 104977⇒............................................................................................................... 5.32 ⇒PENDING PER ECN 104977 ............................................................................................................... 5.28 THREE FUNCTION PENDING PER ECN 104977⇒............................................................................................................... 5.30 ⇒PENDING PER ECN 104977 ............................................................................................................... 5.26 ELECTRONIC LEVER LABELS MINI LEVERS ................................................................................................................................................. 1.74 ELECTRONIC THROTTLE LINKAGE CUMMINS 4.5L DIESEL ................................................................................................................................. 4.32 ENGINE ELECTRICAL SYSTEM CUMMINS 4.5L DIESEL ................................................................................................................................. 5.12 GM 4.3L LPG .................................................................................................................................................... 5.6 ENGINE MOUNTING CUMMINS 4.5L DIESEL ................................................................................................................................... 2.3 GM 4.3L LPG .................................................................................................................................................... 3.2 EXHAUST SYSTEM CUMMINS 4.5L DIESEL ⇒S/N F813B01875E ................................................................................................................................... 2.12 S/N F813B01876E⇒................................................................................................................................... 2.14 WITH CATALYTIC CONVERTER GM 4.3L, LPG ............................................................................................................................................... 3.6 WITHOUT CATALYTIC CONVERTER GM 4.3L, LPG ............................................................................................................................................... 3.4 F FAN ASSEMBLY CUMMINS 4.5L DIESEL ................................................................................................................................. 2.16 FAN DRIVE AND MOUNTING CUMMINS 4.5L DIESEL ................................................................................................................................. 2.17 iv

GENERAL INFORMATION DESCRIPTION PAGE NO. F (continued) FAN MOUNT ASSEMBLY GM 4.3L LPG .................................................................................................................................................. 3.18 FENDERS .......................................................................................................................................................... 1.20 FLOOR PLATES AND COVERS PENDING PER ECN 104914⇒ ...................................................................................................................... 1.15 ⇒PENDING PER ECN 104914 ...................................................................................................................... 1.12 FLYWHEEL AND HOUSING GM 4.3L LPG .................................................................................................................................................. 3.16 FLYWHEEL AND HOUSING ASSEMBLY CUMMINS 4.5L DIESEL ................................................................................................................................. 2.38 FOOT DIRECTIONAL CONTROL ...................................................................................................................... 4.38 FORKS CLASS III 125 MM X 50 MM, 150 MM X 50 MM STANDARD TAPER ......................................................................... 13.4 CLASS IV 150 MM X 50 MM, 150 MM X 60 MM STANDARD TAPER ......................................................................... 13.5 FORWARD CLUTCH SINGLE SPEED TRANSMISSION ⇒S/N F813B01676E ................................................................................................................................... 8.18 S/N F813B01677E⇒................................................................................................................................... 8.30 FORWARD CLUTCH LOW DUAL SPEED TRANSMISSION S/N F813B01732E⇒................................................................................................................................... 8.52 FORWARD CLUTCH, HIGH DUAL SPEED TRANSMISSION ⇒S/N F813B01731E ................................................................................................................................... 8.42 S/N F813B01732E⇒................................................................................................................................... 8.54 FORWARD CLUTCH, LOW DUAL SPEED TRANSMISSION ⇒S/N F813B01731E ................................................................................................................................... 8.40 FREE LIFT THREE STAGE FULL FREE-LIFT ................................................................................................................ 11.12 FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT ................................................................................................................ 11.20 TWO STAGE FULL FREE-LIFT .................................................................................................................... 12.14 FUEL FILTRATION SYSTEM CUMMINS 4.5L DIESEL ................................................................................................................................. 4.24 FUEL INJECTION CUMMINS 4.5L DIESEL ................................................................................................................................. 4.30 FUEL INJECTION PUMP CUMMINS 4.5L DIESEL ................................................................................................................................. 4.28 FUEL SYSTEM CUMMINS 4.5L DIESEL ................................................................................................................................. 4.26 GM 4.3L LPG .................................................................................................................................................. 4.12 FULL SUSPENSION SEAT WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................... 1.64 FULL SUSPENSION SWIVEL SEAT WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................... 1.66 v

GENERAL INFORMATION DESCRIPTION PAGE NO. G GEAR PUMP ........................................................................................................................................................ 9.6 GM LPG REGULATOR DRAIN KIT .................................................................................................................. 15.17 H HAND LEVERS FOUR FUNCTION WITH DETENTED LEVERS........................................................................................................................ 9.12 WITHOUT DETENTED LEVERS ................................................................................................................ 9.14 THREE FUNCTION WITH DETENTED LEVERS.......................................................................................................................... 9.8 WITHOUT DETENTED LEVERS ................................................................................................................ 9.10 HEADER HOSE THREE STAGE FULL FREE-LIFT ................................................................................................................ 14.16 TWO STAGE FULL FREE-LIFT .................................................................................................................... 14.12 TWO STAGE LIMITED FREE-LIFT................................................................................................................. 14.8 HEATER HOSE ARRANGEMENT CUMMINS 4.5L DIESEL WITH CAB ................................................................................................................................................... 1.54 GM 4.3L LPG WITH CAB ................................................................................................................................................... 1.56 HOOD ASSEMBLY ............................................................................................................................................... 1.4 HOW TO FIND THE DESIRED PART NUMBER................................................................................................... xiv HOW TO USE THE ILLUSTRATED PARTS MANUAL .......................................................................................... xiv HYDRAULIC FILTER ............................................................................................................................................ 9.4 HYDRAULIC SUPPLY AND RETURN.................................................................................................................. 9.2 I IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS................................. xvii IDENTIFICATION OF MAST SERIAL NUMBER ................................................................................................... xvi IDENTIFICATION OF TRUCK SERIAL NUMBER .................................................................................................. xv IMPACT SENSOR .............................................................................................................................................. 5.44 INNER MAST THREE STAGE FULL FREE-LIFT .................................................................................................................. 11.6 TWO STAGE LIMITED FREE-LIFT................................................................................................................. 10.4 INNER MAST AND FREE-LIFT TWO STAGE FULL FREE-LIFT ...................................................................................................................... 12.6 INSTRUMENT CLUSTER .................................................................................................................................. 5.22 INTAKE AND EXHAUST MANIFOLDS CUMMINS 4.5L DIESEL ................................................................................................................................. 2.40 INTEGRAL SIDE-SHIFT ASSEMBLY TWO AND THREE STAGE FULL FREE-LIFT GDP/GLP40VX5-6, 45SVX5 (1219MM AND 1524MM) ............................................................................ 14.28 GDP/GLP45VX6,50-55VX (1372MM AND 1524MM)................................................................................ 14.34 TWO STAGE LIMITED FREE-LIFT GDP/GLP40VX5-6, 45SVX5 (1219MM AND 1524MM) ............................................................................ 14.20 GDP/GLP45VX6, 50-55VX (1372MM AND 1524MM)............................................................................... 14.24 INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT GDP/GLP40VX5-6, 45SVX5 (1524MM) .................................................................................................... 14.32 vi

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Yale (F813) GLP40VX5, GDP40VX5, GLP40VX6, GDP40VX6, GLP45SVX5, GDP45SVX5, GLP45VX6, GDP45VX6, GLP50-55VX, GDP50-55VX Forklift Pa

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