Yale GLP / GP (B810) Forklift Parts Catalog
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PARTS MANUAL
GLP 030 AF, GLP 040 AF, GP 030 AF,
GP 040 AF
(B810)
MODEL NOMENCLATURE
NOTE:
This parts manual contains alternate pages for certain assemblies. The truck model code can be used to determine
many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and serial number
are stamped into the nameplate. See Identification of Truck Serial Number on Page ix for further information.
SECTIONS
1 GENERAL TRUCK
2 ENGINE ASSEMBLY
3 EXHAUST SYSTEM
4 COOLING SYSTEM
5 FUEL SYSTEM
6 ELECTRICAL SYSTEM
7 TRANSMISSION
8 DRIVE AXLE
9 STEERING SYSTEM
10 BRAKE SYSTEM
11 HYDRAULIC SYSTEM
12 LIFTING MECHANISM
13 ATTACHMENTS AND HEADER HOSE GROUP
14 OPTIONS
15 FIELD CONVERSION KITS
16 NUMERICAL INDEX
This Parts Manual is divided into 17 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
GENERAL INFORMATION
ALPHABETICAL INDEX
DESCRIPTION PAGE NO.
A
ABBREVIATIONS QUICK REFERENCE SHEET ................................................................................................... vi
AIR FILTER
GASOLINE...................................................................................................................................................... 5-22
LPG................................................................................................................................................................. 5-24
ALPHABETICAL INDEX............................................................................................................................................ i
ALTERNATOR ...................................................................................................................................................... 6-6
TYPE GS AND LPS .......................................................................................................................................... 6-8
AUDIBLE ALARM ............................................................................................................................................... 14-6
AUXILIARY TUBE EXTENSION KIT .................................................................................................................. 15-3
B
BACK BUZZER .................................................................................................................................................. 15-3
BATTERY............................................................................................................................................................ 6-24
BRAKE
LEFT HAND AND RIGHT HAND .................................................................................................................... 10-4
BRAKE LINES .................................................................................................................................................... 10-6
BRAKE PEDAL LINKAGE .................................................................................................................................. 10-2
C
CAMSHAFT AND VALVES ................................................................................................................................... 2-8
CARBURETOR
GASOLINE...................................................................................................................................................... 5-18
LPG
CLOSED LOOP........................................................................................................................................... 5-14
OPEN LOOP ............................................................................................................................................... 5-10
CARRIAGE
SIX ROLLER
THREE STAGE FULL FREE-LIFT ............................................................................................................ 12-32
TWO STAGE FULL FREE-LIFT ................................................................................................................ 12-48
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 12-12
CONTROL VALVE .............................................................................................................................................. 7-10
FOUR FUNCTION
SINGLE RELIEF WITH OVER LOAD RELIEF VALVE .............................................................................. 11-20
THREE FUNCTION ...................................................................................................................................... 11-16
COOLING ............................................................................................................................................................. 4-2
COUNTERWEIGHT ............................................................................................................................................. 1-8
CRANKSHAFT AND PISTONS ............................................................................................................................ 2-6
CYLINDER BLOCK .............................................................................................................................................. 2-2
CYLINDER HEAD ................................................................................................................................................ 2-4
D
DIFFERENTIAL .................................................................................................................................................... 7-8
DIRECTIONAL CONTROL PEDAL .................................................................................................................... 5-36
DIRECTIONAL CONTROL PEDAL LINKAGE.................................................................................................... 5-34
DISTRIBUTOR ..................................................................................................................................................... 6-4
DRIVE AND TURN LIGHTS ............................................................................................................................... 14-4
i
GENERAL INFORMATION
DESCRIPTION PAGE NO.
D (continued)
DRIVE AXLE ........................................................................................................................................................ 8-2
DRIVE TIRE AND FENDER ............................................................................................................................... 15-2
DRIVE WHEEL AND TIRE ASSEMBLIES
INTERMEDIATE TREAD .................................................................................................................................. 8-6
STANDARD TREAD.......................................................................................................................................... 8-4
STUDDED RIM ............................................................................................................................................... 8-10
WIDE TREAD
GP/GLP 030 AF ............................................................................................................................................ 8-8
E
ELECTRICAL ....................................................................................................................................................... 6-2
COWL ............................................................................................................................................................. 6-18
GASOLINE AND LPG..................................................................................................................................... 6-12
TYPE GS AND LPS ........................................................................................................................................ 6-16
END PLATE ASSEMBLY .................................................................................................................................... 7-18
ENGINE COVER AND SIDE DOORS .................................................................................................................. 1-6
ENGINE FUEL
GASOLINE...................................................................................................................................................... 5-26
ENGINE MOUNT................................................................................................................................................ 2-14
EXHAUST
LOW EMISSIONS ............................................................................................................................................. 3-6
STANDARD....................................................................................................................................................... 3-4
TYPES GS AND LPS........................................................................................................................................ 3-8
F
FLYWHEEL......................................................................................................................................................... 2-16
FORK.................................................................................................................................................................. 1-20
FRAME AND FLOOR PLATES............................................................................................................................. 1-4
FREE LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-24
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-40
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-30
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-46
FUEL
LPG................................................................................................................................................................. 5-28
FUEL SYSTEM
LPG................................................................................................................................................................... 5-6
FUEL TANK
GASOLINE........................................................................................................................................................ 5-2
LPG................................................................................................................................................................... 5-4
G
GEAR PUMP ...................................................................................................................................................... 7-16
GENERAL TRUCK ............................................................................................................................................... 1-2
GOVERNOR
GASOLINE AND LPG..................................................................................................................................... 5-20
ii
GENERAL INFORMATION
DESCRIPTION PAGE NO.
H
HOOD LATCH KIT .............................................................................................................................................. 1-10
HOSE TAKE-UP
THREE STAGE FULL FREE-LIFT
FOUR FUNCTION..................................................................................................................................... 13-24
THREE FUNCTION................................................................................................................................... 13-20
TWO STAGE FULL FREE-LIFT
FOUR FUNCTION..................................................................................................................................... 13-30
THREE FUNCTION................................................................................................................................... 13-28
TWO STAGE LIMITED FREE-LIFT
FOUR FUNCTION..................................................................................................................................... 13-18
THREE FUNCTION................................................................................................................................... 13-16
HOSE TAKE-UP THREE STAGE FULL FREE-LIFT .......................................................................................... 15-7
HOSE TAKE-UP TWO STAGE FULL FREE-LIFT .............................................................................................. 15-8
HOSE TAKE-UP TWO STAGE LIMITED FREE-LIFT ......................................................................................... 15-6
HOW TO FIND THE DESIRED PART NUMBER ................................................................................................... viii
HOW TO USE THE ILLUSTRATED PARTS MANUAL .......................................................................................... viii
HYDRAULIC CLUTCH ......................................................................................................................................... 7-6
HYDRAULIC CONTROL VALVE ........................................................................................................................ 15-2
HYDRAULIC PUMP............................................................................................................................................ 11-5
HYDRAULICS .................................................................................................................................................... 11-2
I
IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS.................................... xi
IDENTIFICATION OF MAST SERIAL NUMBER ...................................................................................................... x
IDENTIFICATION OF TRUCK SERIAL NUMBER ................................................................................................... ix
INNER MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-18
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-36
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-4
INSTRUMENT CLUSTER .................................................................................................................................. 6-22
INTEGRAL SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 13-10
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 13-8
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 13-6
INTEGRAL SIDE-SHIFT CYLINDER ............................................................................................................... 13-12
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
TWO STAGE FULL FREE-LIFT
THREE STAGE FULL FREE-LIFT ............................................................................................................ 13-15
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 13-14
INTERMEDIATE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-16
L
LABEL AND PLATE LOCATION ......................................................................................................................... 1-17
LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-6
LIFT CYLINDER
LEFT HAND
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 12-8
iii
GENERAL INFORMATION
DESCRIPTION PAGE NO.
L (continued)
RIGHT HAND
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 12-10
LIFTING EYES ................................................................................................................................................... 14-2
LIGHT ................................................................................................................................................................. 15-2
LOAD BACKREST EXTENSION........................................................................................................................ 1-19
M
MAIN CYLINDER
LEFT HAND
THREE STAGE FULL FREE-LIFT ............................................................................................................ 12-26
TWO STAGE FULL FREE-LIFT ................................................................................................................ 12-42
RIGHT HAND
THREE STAGE FULL FREE-LIFT ............................................................................................................ 12-28
TWO STAGE FULL FREE-LIFT ................................................................................................................ 12-44
MAIN LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-20
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-38
MANIFOLDS......................................................................................................................................................... 3-2
MAST INSTALLATION ........................................................................................................................................ 11-8
MASTER CYLINDER ......................................................................................................................................... 10-8
MASTER PART SHEET CROSS-REFERENCE ................................................................................................... xiii
MIRROR MOUNT ............................................................................................................................................... 15-3
MISCELLANEOUS ............................................................................................................................................. 15-4
O
OIL PUMP AND FILTER..................................................................................................................................... 2-12
OUTER MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-14
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-34
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-2
OVERHEAD GUARD.......................................................................................................................................... 1-12
P
PARK BRAKE LEVER ...................................................................................................................................... 10-10
PUMP DRIVE SHAFT ........................................................................................................................................ 8-12
R
RADIATOR AND HOSES ..................................................................................................................................... 4-4
REGULATOR
CLOSED LOOP .............................................................................................................................................. 5-16
OPEN LOOP ................................................................................................................................................... 5-12
RIM AND FENDER............................................................................................................................................. 15-3
S
SEAT
FULL SUSPENSION
SHEET 1 OF 2 ............................................................................................................................................ 1-24
iv
GENERAL INFORMATION
DESCRIPTION PAGE NO.
S (continued)
SHEET 2 OF 2 ............................................................................................................................................ 1-28
NON-SUSPENSION ....................................................................................................................................... 1-22
SHIFT LEVER .................................................................................................................................................... 7-20
SIDE-SHIFT CARRIAGE .................................................................................................................................... 13-2
SIDE-SHIFT CYLINDER .................................................................................................................................... 13-4
SOLENOID VALVE ............................................................................................................................................. 7-12
SOUND ABATEMENT
FRAME ........................................................................................................................................................... 1-14
STARTER
GASOLINE AND LPG..................................................................................................................................... 6-10
STEERING AXLE ................................................................................................................................................. 9-4
STEERING COLUMN........................................................................................................................................... 9-2
STEERING CONTROL UNIT ............................................................................................................................... 9-6
STEERING CYLINDER ........................................................................................................................................ 9-8
T
TAIL LIGHTS ...................................................................................................................................................... 6-26
THROTTLE LINKAGE
GASOLINE...................................................................................................................................................... 5-30
LPG................................................................................................................................................................. 5-32
TILT CYLINDER ................................................................................................................................................. 11-6
TILT MAST 5 BACK........................................................................................................................................... 15-4
TIMING GEAR COVER AND OIL PAN ............................................................................................................... 2-10
TIRE AND WHEEL
STANDARD TREAD
DRIVE WHEEL WITH STUDDED RIM ....................................................................................................... 9-12
STEER WHEEL .............................................................................................................................................. 9-10
TRANSMISSION GEARS..................................................................................................................................... 7-4
TRANSMISSION HOUSING ................................................................................................................................ 7-2
TRANSMISSION HYDRAULIC LINES ............................................................................................................... 7-14
V
VALVE ATTACHING PARTS
FOUR FUNCTION ........................................................................................................................................ 11-14
THREE FUNCTION ...................................................................................................................................... 11-10
W
WIRE HARNESS
COWL ............................................................................................................................................................. 6-32
ENGINE
GASOLINE AND LPG ................................................................................................................................. 6-27
GASOLINE AND LPG WITH LOW EMISSIONS ......................................................................................... 6-28
LPG WITH LOW EMISSIONS TYPE "S" .................................................................................................... 6-30
SEAT SWITCH ................................................................................................................................................ 6-34
TAIL LIGHT ..................................................................................................................................................... 6-25
v
GENERAL INFORMATION
ABBREVIATIONS QUICK REFERENCE SHEET
Listed below are abbreviations used in parts manuals to denote the following expressions:
TERM DEFINITION TERM DEFINITION
Amp Amperes
AR As Required
BDI Battery Discharge Indicators
BWI Brush Wear Indicator
CE Communicator End
CRE Corrosive Environment
D/B Date Break
dbA Decibel "A" Scale
DE Drive End
ECM Electronic Control Module
ECN Engineering Change Notice
EEPROM Electrically Erasable Programmable
Read Only Memory
EPROM Electrically Programmable Read Only
Memory
FRE Freezer Environment
in. inches
LPG Liquefied Petroleum Gas
MAP Manifold Absolute Pressure
mm
millimeters
MSTS Microprocessor Spark Timing System
NPT National Pipe Threads
O/S Oversize
PTO Power Take Off
RPM Revolutions per Minute
S/N Serial Number
TMM Truck Management Module
UL Type D Diesel-Powered Safety Rating
UL Type DS Diesel-Powered Safety Rating
UL Type E Battery-Powered Safety Rating
UL Type EE Battery-Powered Safety Rating
UL Type ES Battery-Powered Safety Rating
UL Type G Gasoline-Powered Safety Rating
UL Type GS Gasoline-Powered Safety Rating
UL Type LP Gas-Powered Safety Rating
UL Type LPS LP Gas-Powered Safety Rating
U/S Undersize
UL Underwriters Laboratory
V Volts
vi
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What's Included?
Lifetime Access
Fast Download Speeds
Online & Offline Access
Access PDF Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
$31.99
Models covered:
- GLP 030 AF
- GLP 040 AF
- GP 030 AF
- GP 040 AF
Parts Catalog Covers:
- General Truck
- Engine Assembly
- Exhaust System
- Cooling System
- Fuel System
- Electrical System
- Transmission
- Drive Axle
- Steering System
- Brake System
- Hydraulic System
- Lifting Mechanism
- Attachments and Header Hose Group
- Options
- Field Conversion Kits
- Numerical Index
This professional technical manual contains service, maintenance, troubleshooting, and replacement procedures for your forklift, including step-by-step instructions, clear images, and exploded-view illustrations. The manufacturer-sourced and easy-to-understand procedures, once combined with illustrations, make it possible for anyone to safely and efficiently service and repair their forklifts. Comprehensive diagrams, detailed illustrations, and all the manufacturer's specifications and technical information you might need are included. No matter if you are broken down in the shop or jobsite, as long as you have a smartphone or laptop, you'll have your repair manual with you. Simply pull out the repair manual, fix whatever is broken, and keep downtimes to a minimum!
Format: .pdf
Printable: Yes
Language: English
Compatibility: Pretty much any electronic device, incl. PC & Mac computers, Android and Apple smartphones & tablet, etc.
Requirements: Adobe Reader (free)
