PARTS MANUAL
GDP/GLP35-40LJ, GDP/GLP45-55 MJ
(E813)
Yale Europe Materials Handling Limited
Flagship House, Reading Road North
Fleet, Hampshire GU13 8HR United Kingdom
Telephone; +44 (0) 1252 810 261
Telefax; +44 (0) 1252 770 702
P/N 524208464
© Yale Corp.
10/2005
MODEL NOMENCLATURE
NOTE:
This parts manual contains alternate pages for certain assemblies. The truck model code can be used to determine
many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and serial number
are stamped into the nameplate. See Identification of Truck Serial Number on Page xiv for further information.
SECTIONS
1 GENERAL TRUCK
2 DIESEL ENGINE
3 LPG ENGINE (4.3L)
4 FUEL SYSTEM
5 ELECTRICAL SYSTEM
6 STEERING SYSTEM
7 BRAKE SYSTEM
8 TRANSMISSION
9 HYDRAULIC SYSTEM
10 MAST-TWO STAGE LIMITED FREE-LIFT
11 MAST-THREE STAGE FULL FREE-LIFT
12 MAST-TWO STAGE FULL FREE-LIFT
13 OPTIONS
14 NUMERICAL INDEX
15 USER SUPPORT INFORMATION
This Parts Manual is divided into 15 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
GENERAL INFORMATION
ALPHABETICAL INDEX
DESCRIPTION PAGE NO.
A
ABBREVIATIONS QUICK REFERENCE SHEET ................................................................................................... xi
AIR FILTER
GLP AND GDP TIER II ................................................................................................................................... 4.50
AIR INTAKE AMD FILTER SYSTEM
GLP ................................................................................................................................................................. 4.42
AIR INTAKE AND FILTER SYSTEM
GDP TIER II .................................................................................................................................................... 4.46
ALPHABETICAL INDEX............................................................................................................................................ i
ALTERNATOR AND MOUNTING
DIESEL ........................................................................................................................................................... 5.26
ASSEMBLED ENGINE
GLP WITH POWER SHIFT TRANSMISSION
PENDING PER ECN 93375-07⇒ ............................................................................................................... 3.20
TIER II ............................................................................................................................................................. 2.16
AUDIBLE ALARM ............................................................................................................................................. 13.66
AUXILIARY TUBE EXTENSION KIT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 13.42
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 13.40
B
BAFFLE AND ATTACHING PARTS
DIESEL ........................................................................................................................................................... 2.10
LPG................................................................................................................................................................. 3.12
BRAKE ASSEMBLY
GLP/GDP35LJ, GLP/GDP40LJ ........................................................................................................................ 7.8
GLP/GDP45MJ, GLP/GDP50MJ, GLP/GDP55MJ .......................................................................................... 7.12
BRAKE RELAY ASSEMBLY ............................................................................................................................... 7.16
BRAKE SYSTEM
HYDROSTATIC TRANSMISSION..................................................................................................................... 7.6
POWERSHIFT TRANSMISSION...................................................................................................................... 7.2
C
CAB
DOOR ASSEMBLY ....................................................................................................................................... 13.30
CAB ATTACHING PARTS
SHEET 1 OF 6 .............................................................................................................................................. 13.14
SHEET 2 OF 6 .............................................................................................................................................. 13.16
SHEET 3 OF 6 .............................................................................................................................................. 13.18
SHEET 4 OF 6 .............................................................................................................................................. 13.20
SHEET 5 OF 6 .............................................................................................................................................. 13.22
SHEET 6 OF 6 .............................................................................................................................................. 13.26
CAMSHAFT AND OIL PAN ................................................................................................................................ 3.26
CARBURETOR
GLP WITH LOW EMISSIONS
WITH HYDROSTATIC TRANSMISSION ..................................................................................................... 4.24
CARRIAGE
i
GENERAL INFORMATION
DESCRIPTION PAGE NO.
C (continued)
THREE STAGE FULL FREE-LIFT ................................................................................................................ 11.24
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12.16
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 10.14
CLUTCH PACKS
T086 - T089 POWERSHIFT
⇒S/N E813V02052B................................................................................................................................... 8.14
T118 POWERSHIFT
SINGLE SPEED
S/N E813V02053B⇒ ............................................................................................................................... 8.16
T120 - T121 POWERSHIFT
TWO SPEED
S/N E813V02053B⇒ ............................................................................................................................... 8.18
COIL ASSEMBLY
PENDING PER ECN 93375-07⇒................................................................................................................... 3.22
CONTROL VALVE
HYDROSTATIC TRANSMISSION................................................................................................................... 8.46
POWERSHIFT TRANSMISSION.................................................................................................................... 8.20
COOLING SYSTEM
DIESEL ............................................................................................................................................................. 2.2
LPG................................................................................................................................................................... 3.2
COUNTERWEIGHT ........................................................................................................................................... 1.22
CRANKSHAFT AND PISTONS
TIER II ............................................................................................................................................................. 2.24
CYLINDER BLOCK ............................................................................................................................................ 3.24
TIER II ............................................................................................................................................................. 2.18
CYLINDER HEAD .............................................................................................................................................. 3.30
CYLINDER HEAD AND INDUCTION MANIFOLD
TIER II ............................................................................................................................................................. 2.20
D
DIFFERENTIAL ASSEMBLY
POWERSHIFT TRANSMISSION.................................................................................................................... 8.30
DIRECTIONAL CONTROL PEDAL .................................................................................................................... 4.74
DISTRIBUTOR
GLP35LJ, GLP40LJ, GLP45MJ, GLP50MJ, GLP55MJ .................................................................................. 5.32
DISTRIBUTOR ASSEMBLY
GLP WITH POWER SHIFT TRANSMISSION
PENDING PER ECN 93375-07⇒ ............................................................................................................... 5.34
DRIVE AXLE
HYDROSTATIC TRANSMISSION................................................................................................................... 8.38
POWERSHIFT TRANSMISSION.................................................................................................................... 8.34
E
ELECTRICAL SYSTEM
ALTERNATOR AND BATTERY
GLP35LJ, GLP40LJ, GLP45MJ, GLP50MJ, GLP55MJ ............................................................................... 5.20
COWL
HYDROSTATIC TRANSMISSION ................................................................................................................. 5.8
ii
GENERAL INFORMATION
DESCRIPTION PAGE NO.
E (continued)
POWERSHIFT TRANSMISSION .................................................................................................................. 5.4
ENGINE
GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP55MJ ............................................................................ 5.22
GLP ................................................................................................................................................................. 5.16
THROTTLE-UP
HYDROSTATIC TRANSMISSION ............................................................................................................... 5.10
ENGINE AND ATTACHING PARTS .................................................................................................................... 3.16
ENGINE BELT DRIVE ANDALTERNATOR MOUNTING
GLP WITH POWER SHIFT TRANSMISSION
PENDING PER ECN 93375-07⇒ ............................................................................................................... 3.10
ENGINE ELECTRICAL SYSTEM
GLP WITH POWER SHIFT TRANSMISSION
PENDING PER ECN 93375-07⇒ ............................................................................................................... 5.18
ENGINE FUEL SYSTEM
GLP WITH POWER SHIFT TRANSMISSION
PENDING PER ECN 93375-07⇒ ............................................................................................................... 4.30
ENGINE MOUNT
TIER II ............................................................................................................................................................. 2.14
ENGINE MOUNTING
LPG................................................................................................................................................................. 3.14
EXHAUST
THREE-WAY CATALYTIC CONVERTER
WITH LOW EMISSIONS ............................................................................................................................. 3.42
TIER II ............................................................................................................................................................. 2.12
WITHOUT LOW EMISSIONS ......................................................................................................................... 3.40
EXHAUST GROUP
LPG WITH POWER SHIFT TRANSMISSION
PENDING PER ECN 93375-05⇒ ............................................................................................................... 3.44
EXHAUST MANIFOLD ....................................................................................................................................... 3.23
TIER II ............................................................................................................................................................. 2.32
F
F00T DIRECTIONAL CONTROL PEDAL AND BRACKET ASSEMBLY
⇒PENDING PER ECN 93427 ........................................................................................................................ 4.70
FAN DRIVE ASSEMBLY
DIESEL ............................................................................................................................................................. 2.6
LPG................................................................................................................................................................... 3.6
FENDER
EXTENSION
GLP/GDP35LJ, GLP/GDP40LJ ................................................................................................................. 13.68
GLP/GDP45MJ, GLP/GDP50MJ, GLP/GDP55 MJ ................................................................................... 13.70
FILTER AND LOCK-OFF VALVE
GLP CLOSED LOOP
WITH HYDROSTATIC TRANSMISSION ..................................................................................................... 4.26
FLOOR PLATES AND COVERS ........................................................................................................................ 1.10
FOOT DIRECTIONAL CONTROL PEDAL AND BRACKET ASSEMBLY
PENDING PER ECN 93427⇒ ........................................................................................................................ 4.72
FORKS
iii
GENERAL INFORMATION
DESCRIPTION PAGE NO.
F (continued)
POLISHED FULL BOTTOM TAPER
CLASS III AND IV........................................................................................................................................ 1.38
STANDARD TAPER
CLASS III..................................................................................................................................................... 1.36
CLASS IV .................................................................................................................................................... 1.37
FREE-LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 11.16
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12.12
FREE-LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT ................................................................................................................ 11.20
FUEL FILTER AND ATTACHING PARTS
GDP TIER II .................................................................................................................................................... 4.12
FUEL INJECTION PUMP
TIER II
⇒S/N E813A01604B................................................................................................................................... 2.38
WITH BLEED BACK SYSTEM
S/N E813A01605B⇒................................................................................................................................... 2.40
FUEL PUMP AND WATER SEPERATOR
GDP TIER II ...................................................................................................................................................... 4.6
FUEL SENDER AND ATTACHING PARTS
GDP TIER II .................................................................................................................................................... 4.10
FUEL SUPPLY SYSTEM
GDP TIER II ...................................................................................................................................................... 4.4
GLP
POWERSHIFT TRANSMISSION ................................................................................................................ 4.28
FUEL SYSTEM
GLP CLOSED LOOP
WITH HYDROSTATIC TRANSMISSION ..................................................................................................... 4.20
GLP OPEN LOOP
WITH HYDROSTATIC TRANSMISSION ..................................................................................................... 4.14
FULL SUSPENSION SEAT
PENDING PER ECN 74952⇒ ........................................................................................................................ 1.20
SHEET 1 OF 2
⇒PENDING PER ECN 74952 .................................................................................................................... 1.16
SHEET 2 OF 2
⇒PENDING PER ECN 74952 .................................................................................................................... 1.18
G
GENERAL TRUCK ............................................................................................................................................... 1.2
GOVERNOR
GLP
WITH HYDROSTATIC TRANSMISSION ..................................................................................................... 4.18
iv
GENERAL INFORMATION
DESCRIPTION PAGE NO.
H
HEADER HOSE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 11.26
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12.20
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 10.16
HEADLIGHTS, REAR LIGHTS, AND SIDE LIGHTS
WITHOUT CAB ............................................................................................................................................. 13.12
HEATER
INSTALLATION
GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP55MJ .......................................................................... 13.36
GLP WITH POWERSHIFT TRANSMISSION............................................................................................ 13.34
HOOD AND COVERS .......................................................................................................................................... 1.6
HOW TO FIND THE DESIRED PART NUMBER ................................................................................................... xiii
HOW TO USE THE ILLUSTRATED PARTS MANUAL .......................................................................................... xiii
HYDRAULIC CONTROL LINES
FOUR FUNCTION .......................................................................................................................................... 9.12
THREE FUNCTION ........................................................................................................................................ 9.10
HYDRAULIC CONTROL VALVE
THREE AND FOUR FUNCTION .................................................................................................................... 9.22
HYDRAULIC CONTROL VALVE ATTACHING PARTS
FOUR FUNCTION
WITH DETENTED LEVERS........................................................................................................................ 9.18
THREE FUNCTION (TWO LEVERS WITHOUT DETENT)
THREE FUNCTION (THREE LEVERS WITH AND WITHOUT DETENT) .................................................. 9.14
WITH HYDROSTATIC TRANSMISSION ........................................................................................................ 9.20
HYDRAULIC FILTER HOUSING ........................................................................................................................ 9.24
HYDRAULIC PUMP............................................................................................................................................ 9.28
HYDROSTATIC TRANSMISSION................................................................................................................... 8.44
HYDRAULIC PUMP MOUNTING
HYDROSTATIC TRANSMISSION................................................................................................................... 8.42
HYDRAULIC SYSTEM
WITH HYDROSTATIC TRANSMISSION .......................................................................................................... 9.6
WITH POWERSHIFT TRANSMISSION ........................................................................................................... 9.2
HYDRAULIC TEST PORT .................................................................................................................................. 9.26
I
IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS.................................. xvi
IDENTIFICATION OF MAST SERIAL NUMBER .................................................................................................... xv
IDENTIFICATION OF TRUCK SERIAL NUMBER ................................................................................................. xiv
INNER AND FREE LIFT MAST
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 12.6
INNER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 11.6
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 10.4
INSTRUMENT PANEL ........................................................................................................................................ 5.13
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 11.4
v
GENERAL INFORMATION
DESCRIPTION PAGE NO.
L
LABELS .............................................................................................................................................................. 1.40
LIFTING EYES ................................................................................................................................................. 13.64
LOAD BACKREST ............................................................................................................................................. 1.34
LPG CONVERTER
OPEN LOOP
WITH HYDROSTATIC TRANSMISSION ..................................................................................................... 4.17
LPG REGULATOR AND LOCK-OFF
PENDING PER ECN 93375-07⇒................................................................................................................... 4.34
LPG TANK AND BRACKET
FIXED ............................................................................................................................................................. 4.36
SWING OUT ................................................................................................................................................... 4.38
LPG TANK BRACKET
SWING OUT/DROP DOWN............................................................................................................................ 4.40
M
MAIN CYLINDER
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 10.10
MAIN LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................. 11.8
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 10.6
MAIN LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT ................................................................................................................ 11.12
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 12.8
MANIFOLD VALVE
POWERSHIFT TRANSMISSION.................................................................................................................... 8.22
MAST INSTALLATION ........................................................................................................................................ 9.30
MASTER CYLINDER AND BRAKE BOOSTER ................................................................................................. 7.14
MIRROR
DUAL WITHOUT CAB .................................................................................................................................... 13.4
N
NON-SUSPENSION SEAT
PENDING PER ECN 74952⇒ ........................................................................................................................ 1.14
⇒PENDING PER ECN 74952 ........................................................................................................................ 1.12
O
OIL COOLER
TIER II ............................................................................................................................................................. 2.35
OIL FILTER
TIER II ............................................................................................................................................................. 2.33
OIL PAN AND PUMP
TIER II ............................................................................................................................................................. 2.26
OIL PUMP .......................................................................................................................................................... 3.38
OPERATOR MODULE ......................................................................................................................................... 1.4
OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 11.2
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 10.2
OUTER MAST AND MAIN LIFT
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 12.2
vi
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Yale (E813) GDP35-40LJ, GLP35-40LJ, GDP45-55MJ, GLP45-55MJ Forklift Service Parts Catalogue Manual
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Description
This Service Parts Manual is an essential resource for the maintenance and repair of the Yale (E813) GDP35-40LJ, GLP35-40LJ, GDP45-55MJ, GLP45-55MJ Forklift. It contains comprehensive technical data, including diagrams and a complete list of parts, making it invaluable for both professional mechanics and DIY enthusiasts.
- General Truck
- Diesel Engine
- LPG Engine (4.3L)
- Fuel System
- Electrical System
- Steering System
- Transmission
- Hydraulic System
- Mast-Two Stage Limited Free-Lift
- Mast-Three Stage Full Free-Lift
- Mast-Two Stage Full Free-Lift
- Options
- Numerical Index
This manual is available in PDF format and is compatible with all versions of Windows and Mac. It is presented in English and requires Adobe Reader for access. Whether you need to consult it in the garage or prefer to save on repair costs by doing it yourself, this manual provides easy-to-follow instructions suitable for all skill levels.
