
GLP/GDP70VX, GLP/GDP60VX
(D878)
PARTS MANUAL
Yale Europe Materials Handling Limited
Flagship House, Reading Road North
Fleet, Hampshire GU13 8HR United Kingdom
Telephone; +44 (0) 1252 810 261
Telefax; +44 (0) 1252 770 702
524329203
©Yale Corp.
08/2008


SECTIONS
1 GENERAL TRUCK
2 DIESEL ENGINE
3 LPG ENGINES
4 FUEL SYSTEM
5 ELECTRICAL SYSTEM
6 STEERING SYSTEM
7 BRAKE SYSTEM
8 TRANSMISSION
9 HYDRAULIC SYSTEM
10 MAST-TWO STAGE LIMITED FREE-LIFT
11 MAST-THREE STAGE FULL FREE-LIFT
12 FORKS, LOAD BACKREST, AND MAST INSTALLATION
13 ATTACHMENTS AND HEADER HOSE GROUP
14 OPTIONS
15 NUMERICAL INDEX
16 USER SUPPORT INFORMATION
This Parts Manual is divided into 16 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.


TABLE OF CONTENTS
DESCRIPTION PAGE
A
ACCUMULATOR ............................................................................................................................................. 14-8
AIR FILTER ..................................................................................................................................................... 4-4
AIR INTAKE AND FILTER SYSTEM
GM 4.3L LPG .............................................................................................................................................. 4-2
AIR INTAKE MANIFOLD
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-48
ALTERNATOR AND MOUNTING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 5-28
ASSEMBLED ENGINE
GM 4.3L LPG - SHEET 1 OF 3 ................................................................................................................... 3-12
GM 4.3L LPG - SHEET 2 OF 3 ................................................................................................................... 3-16
GM 4.3L LPG - SHEET 3 OF 3 ................................................................................................................... 3-18
AUXILIARY FUNCTION HOSES
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-22
B
BACK-UP ALARM ........................................................................................................................................... 14-4
BATTERY CABLES
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 5-22
GM 4.3L LPG .............................................................................................................................................. 5-20
BRAKE COOLING SYSTEM
SINGLE AND DUAL PEDAL ....................................................................................................................... 7-12
BRAKE PEDAL LINKAGE
DUAL PEDAL .............................................................................................................................................. 7-6
SINGLE PEDAL .......................................................................................................................................... 7-2
C
CAB
ATTACHING PARTS - SHEET 1 OF 2 ....................................................................................................... 1-16
ATTACHING PARTS - SHEET 2 OF 2 ....................................................................................................... 1-18
LEFT HAND DOOR ASSEMBLY ................................................................................................................ 1-24
MAIN ASSEMBLY ....................................................................................................................................... 1-14
RIGHT HAND DOOR ASSEMBLY .............................................................................................................. 1-22
WINDOW WIPER SYSTEM ........................................................................................................................ 1-26
WINDOWS .................................................................................................................................................. 1-20
CAMSHAFT
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-31
CAMSHAFT AND OIL PAN
GM 4.3L LPG .............................................................................................................................................. 3-24
CARRIAGE
THREE STAGE FULL FREE-LIFT) ............................................................................................................. 13-4
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-2
CHARGE PUMP .............................................................................................................................................. 8-44
COIL ASSEMBLY
GM 4.3L LPG .............................................................................................................................................. 3-30
COMPARTMENT PLATFORM ........................................................................................................................ 1-10
CONTROL LEVER LABELS
MANUAL HYDRAULICS ............................................................................................................................. 1-54
GENERAL INFORMATION
D878
©2008 Yale Europe Materials Handling Limited
i

TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
CONTROL VALVE
THREE SPEED TRANSMISSION ............................................................................................................... 8-30
TWO SPEED TRANSMISSION .................................................................................................................. 8-42
CONTROL VALVE AND STEERING UNIT ASSEMBLY
ELECTRONIC CONTROL - THREE FUNCTION ........................................................................................ 9-30
ELECTRONIC CONTROL - FOUR FUNCTION .......................................................................................... 9-32
MANUAL CONTROL - THREE FUNCTION ................................................................................................ 9-18
MANUAL CONTROL - FOUR FUNCTION .................................................................................................. 9-20
COOLING SYSTEM
CUMMINS QSB 3.3L ................................................................................................................................... 2-8
GM 4.3L LPG .............................................................................................................................................. 3-6
COUNTERWEIGHTS AND FENDERS ........................................................................................................... 1-28
COWL ELECTRICAL
ELECTRIC HYDRAULIC ............................................................................................................................. 5-8
MANUAL HYDRAULIC ................................................................................................................................ 5-10
COWL MOUNT ................................................................................................................................................ 1-34
CRANKCASE BREATHER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-40
CRANKSHAFT
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-38
CYLINDER BLOCK
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-18
GM 4.3L LPG .............................................................................................................................................. 3-22
CYLINDER HEAD
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-16
GM 4.3L LPG .............................................................................................................................................. 3-20
D
DIFFERENTIAL ............................................................................................................................................... 8-8
DISTRIBUTOR ASSEMBLY
GM 4.3L LPG .............................................................................................................................................. 5-18
DRIVE AXLE AND ATTACHING PARTS
WET BRAKE ............................................................................................................................................... 8-4
DRIVE AXLE HOUSING AND HUB ................................................................................................................ 8-6
DRIVE TIRE AND WHEEL .............................................................................................................................. 8-2
DUAL MIRRORS
WITH CAB ................................................................................................................................................... 14-6
WITH OVERHEAD GUARD ........................................................................................................................ 14-7
E
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS - GM 4.3L LPG .................................................................................................... 5-4
RIGHT HAND CHASSIS - CUMMINS QSB 3.3L DIESEL .......................................................................... 5-6
ELECTRO HYDRAULIC POPPET VALVE
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... 9-38
ELECTRONIC CONTROL LEVERS
MINI-LEVER MODULE (FOUR FUNCTION) .............................................................................................. 5-40
MINI-LEVER MODULES (THREE FUNCTION) .......................................................................................... 5-38
GENERAL INFORMATION
ii
©2008 Yale Europe Materials Handling Limited
D878

TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
ELECTRONIC CONTROL MODULE AND SENSORS
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 5-32
ELECTRONIC MINI LEVER LABELS
DUAL FUNCTION ....................................................................................................................................... 1-48
SINGLE FUNCTION .................................................................................................................................... 1-46
ENGINE ELECTRICAL SYSTEM
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 5-16
GM 4.3L LPG .............................................................................................................................................. 5-14
ENGINE MOUNTING
GM 4.3L LPG .............................................................................................................................................. 3-8
EXHAUST MANIFOLD
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-46
EXHAUST SYSTEM
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-4
GM 4.3L LPG .............................................................................................................................................. 3-2
F
FAN ASSEMBLY
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-10
FAN MOUNT ASSEMBLY
GM 4.3L LPG .............................................................................................................................................. 3-4
FLOORPLATES AND COVERS ...................................................................................................................... 1-8
FLYWHEEL AND HOUSING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-12
GM 4.3L LPG .............................................................................................................................................. 3-10
FOOT DIRECTIONAL CONTROL PEDAL ...................................................................................................... 4-30
FORK POSITIONER ASSEMBLY ................................................................................................................... 13-16
FORK POSITIONER CYLINDER .................................................................................................................... 13-20
FORKS
PIN TYPE .................................................................................................................................................... 12-6
STANDARD ................................................................................................................................................. 12-4
FORWARD CLUTCH HIGH AND OUTPUT SHAFT
THREE SPEED TRANSMISSION - FWD2 ................................................................................................. 8-26
FORWARD CLUTCH LOW
TWO SPEED TRANSMISSION .................................................................................................................. 8-40
FORWARD CLUTCH LOW AND SECOND SHAFT
THREE SPEED TRANSMISSION - FWD1, RANGE2 ................................................................................ 8-24
FREE-LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 11-16
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 11-18
FUEL FILTER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 4-26
FUEL FILTER PLUMBING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 4-24
FUEL INJECTION PUMP
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 4-18
FUEL INJECTOR AND INJECTOR PLUMBING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 4-20
GENERAL INFORMATION
D878
©2008 Yale Europe Materials Handling Limited
iii

TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
FUEL PUMP PLUMBING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 4-22
FUEL SUPPLY SYSTEM
GM 4.3L LPG WITH OVER HEAD GAURD OR PVC DOOR CAB ............................................................. 4-8
GM 4.3L LPG WITH STEEL DOOR CAB .................................................................................................... 4-6
FUEL SYSTEM
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 4-16
FULL SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS .................................................................................... 1-38
FULL SUSPENSION SWIVEL SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS .................................................................................... 1-40
G
GEAR PUMP ................................................................................................................................................... 9-8
GEAR PUMP ASSEMBLY
MANUAL HYDRAULIC ................................................................................................................................ 9-6
GM LPG REGULATOR DRAIN KIT ................................................................................................................ 14-10
H
HAND LEVERS
FOUR FUNCTION - WITH DETENTED LEVERS ....................................................................................... 9-14
FOUR FUNCTION - WITHOUT DETENTED LEVERS ............................................................................... 9-16
THREE FUNCTION - WITH DETENTED LEVERS ..................................................................................... 9-10
THREE FUNCTION - WITHOUT DETENTED LEVERS ............................................................................. 9-12
HANG-ON SIDE-SHIFT CARRIAGE ............................................................................................................... 13-14
HEADER HOSES AND AUXILIARY TUBE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-10
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-6
HEATER .......................................................................................................................................................... 1-36
HOIST HOSE AND ATTACHING PARTS ....................................................................................................... 9-53
HOOD ASSEMBLY ......................................................................................................................................... 1-2
HYDRAULIC FILTER ...................................................................................................................................... 9-50
HYDRAULIC SUPPLY AND RETURN ............................................................................................................ 9-2
I
IMPACT SENSOR ........................................................................................................................................... 5-46
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 11-6
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 10-4
INSTRUMENT CLUSTER ............................................................................................................................... 5-12
INTERIOR PANELS AND COVERS ............................................................................................................... 1-4
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 11-4
J
JOYSTICK LABELS ........................................................................................................................................ 1-50
WITH RETURN TO SET TILT ..................................................................................................................... 1-52
GENERAL INFORMATION
iv
©2008 Yale Europe Materials Handling Limited
D878

TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
L
LABELS
EXTERIOR .................................................................................................................................................. 1-42
INTERIOR ................................................................................................................................................... 1-44
LIFTING BRACKET
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-14
LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH CAB .................................... 5-24
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH OVERHEAD GUARD ......... 5-26
LOAD BACKREST EXTENSION ..................................................................................................................... 12-8
LOAD WEIGH ELECTRICAL .......................................................................................................................... 5-48
LPG REGULATOR
GM 4.3L LPG .............................................................................................................................................. 4-14
M
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 11-8
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 10-6
MAIN LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 10-10
MAIN LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 11-12
MAST ELECTRICAL ....................................................................................................................................... 5-42
MID INLET SECTION
MANUAL AND ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ............................... 9-22
O
OIL FILLER ARRANGEMENT
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-30
OIL FILTER AND COOLER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-26
OIL PAN
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-24
OIL PUMP
GM 4.3L LPG .............................................................................................................................................. 3-28
OIL PUMP AND FRONT GEAR COVER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-28
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 11-2
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 10-2
OUTPUT SHAFT
TWO SPEED TRANSMISSION .................................................................................................................. 8-38
OVERHEAD GUARD ...................................................................................................................................... 1-12
P
PARK BRAKE ASSEMBLY ............................................................................................................................. 7-10
PISTON AND CONNECTING ROD
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-36
POWER DISTRIBUTION MODULE ................................................................................................................ 5-44
PUMP DRIVE .................................................................................................................................................. 8-46
GENERAL INFORMATION
D878
©2008 Yale Europe Materials Handling Limited
v

TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
R
RADIATOR MOUNTING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-6
REVERSE CLUTCH
TWO SPEED TRANSMISSION .................................................................................................................. 8-36
REVERSE CLUTCH AND FIRST SHAFT
THREE SPEED TRANSMISSION - REV1, RANGE 1 ................................................................................ 8-28
ROCKER ARM SHAFT
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-34
S
SEAT PAN AND COVERS .............................................................................................................................. 1-6
SIDE-SHIFT ASSEMBLY ................................................................................................................................ 13-18
SIDE-SHIFT CYLINDER ................................................................................................................................. 13-21
SINGLE AND DUAL LPG TANK BRACKETS ................................................................................................. 4-10
SOUND ABATEMENT
DIESEL ........................................................................................................................................................ 1-30
LPG ............................................................................................................................................................. 1-32
STARTER MOTOR
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 5-30
STARTING AID
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-50
STEER AXLE .................................................................................................................................................. 6-8
STEER COLUMN AND ATTACHING PARTS ................................................................................................. 6-2
STEER CYLINDER ......................................................................................................................................... 6-11
STEER TIRE AND WHEEL ............................................................................................................................. 6-14
STEERING COLUMN ASSEMBLY ................................................................................................................. 6-4
STEERING CONTROL UNIT .......................................................................................................................... 6-6
STEERING LINES ........................................................................................................................................... 6-12
STROBE LIGHT
LED ............................................................................................................................................................. 14-2
T
THERMOSTAT
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-20
THROTTLE BODY ASSEMBLY
GM 4.3L LPG .............................................................................................................................................. 4-12
THROTTLE PEDAL AND ATTACHING PARTS ............................................................................................. 4-28
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 9-46
TILT HYDRAULICS ......................................................................................................................................... 9-48
TORQUE CONVERTER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 8-16
GM 4.3L LPG .............................................................................................................................................. 8-14
TRANSMISSION ASSEMBLY
THREE SPEED - SHEET 1 0F 2 ................................................................................................................. 8-20
THREE SPEED - SHEET 2 OF 2 ................................................................................................................ 8-22
TWO SPEED - SHEET 1 OF 2 .................................................................................................................... 8-32
TWO SPEED - SHEET 2 0F 2 .................................................................................................................... 8-34
GENERAL INFORMATION
vi
©2008 Yale Europe Materials Handling Limited
D878
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Yale (D878) GLP70VX, GDP70VX, GLP60VX, GDP60VX Forklift Service Parts Catalogue Manual
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This Service Parts Manual is an essential resource for the maintenance and repair of the Yale (D878) GLP70VX, GDP70VX, GLP60VX, GDP60VX Forklift. It contains comprehensive technical data, diagrams, and a complete list of parts, making it invaluable for both professional mechanics and DIY enthusiasts.
- General Truck
- Diesel Engine
- LPG Engines
- Fuel System
- Electrical System
- Steering System
- Brake System
- Transmission
- Hydraulic System
- Mast-Two Stage Limited Free-Lift
- Mast-Three Stage Full Free-Lift
- Forks, Load Backrest, AND Mast Installation
- Attachments and Header Hose Group
- Options
- Numerical Index
This manual is available in PDF format and is compatible with all versions of Windows and Mac. It is presented in English and requires Adobe Reader for access. Whether you're working in a professional garage or tackling repairs at home, this manual provides easy-to-follow instructions suitable for all skill levels, ultimately saving you time and money.