YALE (A955) ERP16VF ERP18VF ERP20VF EUROPE Forklift Service Repair Manual
What's Included?
Lifetime Access
Fast Download Speeds
Offline Viewing
Access Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
Maintenance
STEERING AXLE
ERC22-35VG (ERC045-070VG) [A968];
ERC16-20VA (ERC030-040VA) [A969];
ERP22-35VL (ERP045-070VL) [A976];
ERP16-20VF (ERP30-40VF) [A955];
ERP40-50VM (ERP080-100VM) [A985];
ERC40-55VH, ERC50VHS (ERC80-120VH,
ERC100VHS) [A938]
PART NO. 524319491 1600 YRM 1360
SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• The Service Manuals are updated on a regular basis, but may not reflect recent design changes to the product.
Updated technical service information may be available from your local authorized Yale® dealer. Service Manuals
provide general guidelines for maintenance and service and are intended for use by trained and experienced techni-
cians. Failure to properly maintain equipment or to follow instructions contained in the Service Manual could result in
damage to the products, personal injury, property damage or death.
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the load being
lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks. Discon-
nect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK ON BLOCKS
in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications
of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable. Be sure to
follow the necessary safety precautions when handling these fuels and when working on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area. Make sure
the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this manual:
WARNING
Indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.
On the lift truck, the WARNING symbol and word are on orange background.
The CAUTION symbol and word are on yellow background.
Steering Axle Table of Contents
TABLE OF CONTENTS
General ................................................................................................................................................................ 1
Steering Axle Assembly Repair ........................................................................................................................... 3
Remove ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969) and
ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) ............................................................... 3
Disassemble ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969) and
ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) ............................................................... 4
Clean ............................................................................................................................................................... 8
Inspect ............................................................................................................................................................. 8
Assemble ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969) and
ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) ............................................................... 9
Install ERC22-35VG (ERC045-070VG) (A968) ............................................................................................... 10
Install ERC16-20VA (ERC030-040VA) (A969) ............................................................................................... 12
Install ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) ..................................................... 13
Remove ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM (ERP080-100VM) (A985)...................... 14
Disassemble ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM (ERP080-100VM) (A985) .............. 17
Clean ............................................................................................................................................................... 19
Inspect ............................................................................................................................................................. 19
Assemble ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM (ERP080-100VM) (A985) ................... 19
Install ERP22-35VL (ERP045-070VL) (A976) and ERP40-50VM (ERP080-100VM) (A985) ......................... 20
Remove ERP16-20VF (ERP30-40VF) (A955) ................................................................................................ 24
Disassemble ERP16-20VF (ERP30-40VF) (A955) ......................................................................................... 26
Clean ............................................................................................................................................................... 26
Inspect ............................................................................................................................................................. 28
Assemble ERP16-20VF (ERP30-40VF) (A955) .............................................................................................. 28
Install ERP16-20VF (ERP30-40VF) (A955) .................................................................................................... 28
Tie Rod Replacement .......................................................................................................................................... 30
Remove ERC20-35VG (ERC045-070VG) (A968) and ERC40-55VH, ERC50VHS (ERC80-120VH,
ERC100VHS) (A938) ...................................................................................................................................... 30
Clean ............................................................................................................................................................... 31
Inspect ............................................................................................................................................................. 31
Install ERC20-35VG (ERC045-070VG) (A968) and ERC40-55VH, ERC50VHS (ERC80-120VH,
ERC100VHS) (A938) ...................................................................................................................................... 31
Remove ERC16-20VA (ERC030-040VA) (A969) ............................................................................................ 31
Clean ............................................................................................................................................................... 32
Inspect ............................................................................................................................................................. 32
Install ERC16-20VA (ERC030-040VA) (A969) ................................................................................................ 32
Remove ERP20-35VL (ERP045-070VL) (A976) and ERP40-50VM (ERP080-100VM) (A985)...................... 33
Clean ............................................................................................................................................................... 34
Inspect ............................................................................................................................................................. 34
Install ERP20-35VL (ERP045-070VL) (A976) and ERP40-50VM (ERP080-100VM) (A985) ......................... 34
Remove ERP16-20VF (ERP30-40VF) (A955) ................................................................................................ 34
Clean ............................................................................................................................................................... 35
Inspect ............................................................................................................................................................. 35
Install ERP16-20VF (ERP30-40VF) (A955) .................................................................................................... 35
Spindle Repair ..................................................................................................................................................... 35
Remove ERC22-35VG (ERC45-70VG) (A968) and ERC40-55VH, ERC50VHS (ERC80-120VH,
ERC100VHS) (A938) ...................................................................................................................................... 35
Disassemble ERC22-35VG (ERC45-70VG) (A968) and ERC40-55VH, ERC50VHS (ERC80-120VH,
ERC100VHS) (A938) ...................................................................................................................................... 37
Clean ............................................................................................................................................................... 37
Inspect ............................................................................................................................................................. 37
©2013 Yale Materials Handling Corp. i
Table of Contents Steering Axle
TABLE OF CONTENTS (Continued)
Assemble ERC22-35VG (ERC45-70VG) (A968) and ERC40-55VH, ERC50VHS (ERC80-120VH,
ERC100VHS) (A938) ...................................................................................................................................... 39
Install ERC22-35VG (ERC45-70VG) (A968) and ERC40-55VH, ERC50VHS (ERC80-120VH,
ERC100VHS) (A938) ...................................................................................................................................... 39
Remove ERC16-20VA (ERC030-040VA) (A969) ............................................................................................ 40
Disassemble ERC16-20VA (ERC030-040VA) (A969) ..................................................................................... 41
Clean ............................................................................................................................................................... 41
Inspect............................................................................................................................................................. 41
Assemble ERC16-20VA (ERC030-040VA) (A969) .......................................................................................... 42
Install ERC16-20VA (ERC030-040VA) (A969) ................................................................................................ 42
Remove ERP22-35VL (ERP45-70VL) (A976) and ERP40-50VM (ERP080-100VM) (A985).......................... 42
Disassemble ERP22-35VL (ERP45-70VL) (A976) and ERP40-50VM (ERP080-100VM) (A985) .................. 43
Clean ............................................................................................................................................................... 43
Inspect............................................................................................................................................................. 43
Assemble ERP22-35VL (ERP45-70VL) (A976) and ERP40-50VM (ERP080-100VM) (A985) ....................... 45
Install ERP22-35VL (ERP45-70VL) (A976) and ERP40-50VM (ERP080-100VM) (A985) ............................. 45
Remove ERP16-20VF (ERP30-40VF) (A955) ................................................................................................ 46
Disassemble ERP16-20VF (ERP30-40VF) (A955) ......................................................................................... 47
Clean ............................................................................................................................................................... 47
Inspect............................................................................................................................................................. 47
Assemble ERP16-20VF (ERP30-40VF) (A955) .............................................................................................. 48
Install ERP16-20VF (ERP30-40VF) (A955) .................................................................................................... 48
Steering Cylinder Repair ..................................................................................................................................... 49
Remove ERC22-35VG (ERC045-070VG) (A968) and ERP22-35VL (ERP045-070VL) (A976) ...................... 49
Disassemble ERC22-35VG (ERC045-070VG) (A968) and ERP22-35VL (ERP045-070VL) (A976)............... 51
Clean ............................................................................................................................................................... 51
Inspect............................................................................................................................................................. 51
Assemble ERC22-35VG (ERC045-070VG) (A968) and ERP22-35VL (ERP045-070VL) (A976) ................... 51
Install ERC22-35VG (ERC045-070VG) (A968) and ERP22-35VL (ERP045-070VL) (A976) .......................... 51
Remove ERC16-20VA (ERC030-040VA) (A969) ............................................................................................ 53
Disassemble ERC16-20VA (ERC030-040VA) (A969) ..................................................................................... 53
Clean ............................................................................................................................................................... 53
Inspect............................................................................................................................................................. 53
Assemble ERC16-20VA (ERC030-040VA) (A969) .......................................................................................... 56
Install ERC16-20VA (ERC030-040VA) (A969) ................................................................................................ 56
Remove ERP16-20VF (ERP30-40VF) (A955) ................................................................................................ 56
Disassemble ERP16-20VF (ERP30-40VF) (A955) ......................................................................................... 58
Clean ............................................................................................................................................................... 58
Inspect............................................................................................................................................................. 58
Assemble ERP16-20VF (ERP30-40VF) (A955) .............................................................................................. 59
Install ERP16-20VF (ERP30-40VF) (A955) .................................................................................................... 59
Remove ERP40-50VM (ERP080-100VM) (A985) ........................................................................................... 60
Disassemble ERP40-50VM (ERP080-100VM) (A985) ................................................................................... 60
Clean ............................................................................................................................................................... 60
Inspect............................................................................................................................................................. 60
Assemble ERP40-50VM (ERP080-100VM) (A985) ........................................................................................ 63
Install ERP40-50VM (ERP080-100VM) (A985) ............................................................................................... 63
Remove ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) ................................................. 63
Disassemble ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) .......................................... 65
Clean ............................................................................................................................................................... 65
Inspect............................................................................................................................................................. 65
ii
Steering Axle Table of Contents
TABLE OF CONTENTS (Continued)
Assemble ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) ............................................... 65
Install ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938) ..................................................... 65
This section is for the following models:
ERC22-35VG (ERC045-070VG) [A968];
ERC16-20VA (ERC030-040VA) [A969];
ERP22-35VL (ERP045-070VL) [A976];
ERP16-20VF (ERP30-40VF) [A955];
ERP40-50VM (ERP080-100VM) [A985];
ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) [A938]
iii
You're Reading a Preview
What's Included?
Lifetime Access
Fast Download Speeds
Offline Viewing
Access Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
$46.99
Viewed 37 Times Today
Secure transaction
What's Included?
Lifetime Access
Fast Download Speeds
Offline Viewing
Access Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
$46.99
If you are facing issues with YALE (A955) ERP16VF ERP18VF ERP20VF EUROPE FORKLIFT maintenance or worried about potential failures, a comprehensive service repair manual is available electronically. This manual is a valuable resource for both professional mechanics and DIY enthusiasts, offering rich maintenance knowledge that is practical and easy to access. It covers various aspects including AC motor repair, brake system, cylinder repair, electrical system, hydraulic system, and more.
The manual is compatible with all versions of Windows & Mac and is available in English language. It provides detailed information on installation, adjustment, and maintenance through diagrams, making it a practical and convenient tool for on-site or home use. The electronic format ensures easy access to crucial repair knowledge anytime and anywhere, making it the ideal partner for your work.
Don't miss out on this electronic YALE (A955) ERP16VF ERP18VF ERP20VF EUROPE FORKLIFT service repair manual, as it contains clear explanations, numerous pictures, and comprehensive repair instructions. Its practicality and ease of use make it a valuable resource in the event of a site failure, eliminating the need to carry physical books at all times. Embrace the trend of electronic products and elevate your maintenance capabilities with this fashionable and practical electronic service repair manual.
- Ac motor repair
- Brake system
- Capacities and specifications
- Cylinder repair
- Diagnostic troubleshooting manual
- Diagrams
- Electrical system
- Frame
- Hydraulic cleanliness procedures
- Hydraulic system
- Industrial battery
- Main control valves
- Mast repair
- Metric and inch SAE fasteners
- Operator's cab
- Periodic maintenance
- Steering axle
- Steering system
- Transaxle
- User interface service technician
- User interface supervisor
- Wire harness repair
