PARTS MANUAL
ERP10-15RCF
(A888)
MODEL NOMENCLATURE
NOTE:
This parts manual contains alternate pages for certain assemblies. The truck model code can be used to determine
many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and serial number
are stamped into the nameplate. See Identification of Truck Serial Number on Page viii for further information.
SECTIONS
1 GENERAL TRUCK
2 ELECTRICAL SYSTEM
3 DRIVE UNIT
4 STEERING SYSTEM
5 BRAKE SYSTEM
6 HYDRAULIC SYSTEM
7 MAST-TWO STAGE LIMITED FREE-LIFT
8 MAST-THREE STAGE FULL FREE-LIFT
9 MAST-TWO STAGE FULL FREE-LIFT
10 FORKS, LOAD BACKREST, AND MAST INSTALLATION
11 NUMERICAL INDEX
This Parts Manual is divided into 12 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
GENERAL INFORMATION
ALPHABETICAL INDEX
DESCRIPTION PAGE NO.
A
ABBREVIATIONS QUICK REFERENCE SHEET .................................................................................................... v
ACCELERATOR ................................................................................................................................................. 5.14
ACCELERATOR PEDAL..................................................................................................................................... 5.16
ALPHABETICAL INDEX............................................................................................................................................ i
B
BRAKE ASSEMBLY
⇒S/N A888A02460A ........................................................................................................................................ 5.2
S/N A888A02461A⇒ ........................................................................................................................................ 5.6
BRAKE LINES ...................................................................................................................................................... 5.4
C
CARRIAGE
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.18
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9.16
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7.10
CONTACTOR
BY-PASS
⇒S/N A888A-1964Y ................................................................................................................................... 2.18
FORWARD/REVERSE
⇒S/N A888A-1964Y ................................................................................................................................... 2.14
REGENERATIVE BRAKING
⇒S/N A888A-1964Y ................................................................................................................................... 2.20
CONTACTOR PANEL
⇒S/N A888A-1964Y ....................................................................................................................................... 2.12
CONTROL VALVE .............................................................................................................................................. 6.10
CONTROL VALVE LEVER AND ATTACHING PARTS ......................................................................................... 6.6
D
DRIVE TIRE AND WHEEL
STEERING...................................................................................................................................................... 3.12
DRIVE UNIT AND MOTOR ASSEMBLY............................................................................................................... 3.2
E
ELECTRICAL SYSTEM
⇒S/N A888A-1964Y ......................................................................................................................................... 2.2
S/N A888A-1965Y⇒ ......................................................................................................................................... 2.4
F
FORK.................................................................................................................................................................. 10.2
FRAME AND COUNTERWEIGHT ....................................................................................................................... 1.4
FREE-LIFT
1280 MM
TWO STAGE FULL FREE-LIFT .................................................................................................................... 9.8
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.10
FREE-LIFT CYLINDER
i
GENERAL INFORMATION
DESCRIPTION PAGE NO.
F (continued)
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.16
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9.14
H
HEADER HOSE
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.22
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9.20
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7.14
HOW TO FIND THE DESIRED PART NUMBER.................................................................................................... vii
HOW TO USE THE ILLUSTRATED PARTS MANUAL ........................................................................................... vii
HUB .................................................................................................................................................................... 5.12
HYDRAULIC MOTOR
⇒S/N A888A-1964Y ....................................................................................................................................... 6.14
S/N A888A-1965Y⇒ ....................................................................................................................................... 6.16
HYDRAULIC PUMP............................................................................................................................................ 6.12
SHEET 1 OF 2 ................................................................................................................................................ 6.18
SHEET 2 OF 2 ................................................................................................................................................ 6.20
HYDRAULIC SYSTEM ......................................................................................................................................... 6.2
I
IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS..................................... x
IDENTIFICATION OF MAST SERIAL NUMBER ..................................................................................................... ix
IDENTIFICATION OF TRUCK SERIAL NUMBER ................................................................................................. viii
INNER MAST
1280 MM
TWO STAGE FULL FREE-LIFT .................................................................................................................... 9.4
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.6
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.4
INTEGRAL SIDE-SHIFT ASSEMBLY
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.20
INTEGRAL SIDE-SHIFT CARRIAGE
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9.18
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7.12
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.4
L
LABELS ................................................................................................................................................................ 1.2
LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.6
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.8
LINE CONTACTOR
⇒S/N A888A-1964Y ....................................................................................................................................... 2.16
LOAD BACKREST
INTEGRAL SIDE-SHIFT ............................................................................................................................... 10.10
LOAD BACKREST EXTENSION........................................................................................................................ 10.4
ii
GENERAL INFORMATION
DESCRIPTION PAGE NO.
M
MAIN CYLINDER
LEFT HAND
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9.10
RIGHT HAND
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9.12
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.14
MAIN LIFT
1280 MM
TWO STAGE FULL FREE-LIFT .................................................................................................................... 9.6
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.8
MASTER CYLINDER ........................................................................................................................................... 5.8
MASTER DRIVE UNIT
KORDEL
OPTIONAL .................................................................................................................................................... 3.8
ZF...................................................................................................................................................................... 3.4
N
NON-SUSPENSION SEAT ................................................................................................................................... 1.8
O
OUTER MAST
1280 MM
TWO STAGE FULL FREE-LIFT .................................................................................................................... 9.2
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.2
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.2
OVERHEAD GUARD.......................................................................................................................................... 1.14
P
PARK BRAKE ..................................................................................................................................................... 5.10
S
SEMI-SUSPENSION SEAT ................................................................................................................................ 1.10
WITH ARM REST ........................................................................................................................................... 1.12
SHIFT LEVER ...................................................................................................................................................... 4.4
SIDE-SHIFT CARRIAGE .................................................................................................................................... 10.6
SIDE-SHIFT CYLINDER .................................................................................................................................... 10.8
STEERING COLUMN........................................................................................................................................... 4.2
STEERING HYDRAULIC...................................................................................................................................... 4.6
STEERING PUMP ................................................................................................................................................ 4.8
STROBE LIGHT ................................................................................................................................................. 1.16
T
TILT CYLINDER
⇒S/N A888A-1964Y ....................................................................................................................................... 6.22
S/N A888A-1965Y⇒ ....................................................................................................................................... 6.24
TRACTION MOTOR
⇒S/N A888A-1964Y ....................................................................................................................................... 3.14
S/N A888A-1965Y⇒ ....................................................................................................................................... 3.16
iii
GENERAL INFORMATION
DESCRIPTION PAGE NO.
W
WIRE HARNESS
MAIN
S/N A888A-1965Y⇒ ................................................................................................................................... 2.10
⇒S/N A888A-1965Y ..................................................................................................................................... 2.8
iv
GENERAL INFORMATION
ABBREVIATIONS QUICK REFERENCE SHEET
Listed below are abbreviations used in parts manuals to denote the following expressions:
TERM DEFINITION TERM DEFINITION
Amp Amperes
AR As Required
BDI Battery Discharge Indicators
BWI Brush Wear Indicator
CE Communicator End
CRE Corrosive Environment
D/B Date Break
dbA Decibel "A" Scale
DE Drive End
ECM Electronic Control Module
ECN Engineering Change Notice
EEPROM Electrically Erasable Programmable
Read Only Memory
EPA US Environmental Protection Agency
EPROM Electrically Programmable Read Only
Memory
FRE Freezer Environment
in. inches
LPG Liquefied Petroleum Gas
MAP Manifold Absolute Pressure
mm
millimeters
MSTS Microprocessor Spark Timing System
NPT National Pipe Threads
O/S Oversize
PTO Power Take Off
RPM Revolutions per Minute
S/N Serial Number
TMM Truck Management Module
UL Type D Diesel-Powered Safety Rating
UL Type DS Diesel-Powered Safety Rating
UL Type E Battery-Powered Safety Rating
UL Type EE Battery-Powered Safety Rating
UL Type ES Battery-Powered Safety Rating
UL Type G Gasoline-Powered Safety Rating
UL Type GS Gasoline-Powered Safety Rating
UL Type LP Gas-Powered Safety Rating
UL Type LPS LP Gas-Powered Safety Rating
U/S Undersize
UL Underwriters Laboratory
V Volts
v
GENERAL INFORMATION
HOW TO USE THE ILLUSTRATED PARTS MANUAL
This parts manual describes and illustrates assemblies,
subassemblies, and detail parts needed for service
replacement.
The different constructions are indicated by keys and
footnotes. The callouts correspond to descriptions
found on the next page.
vi
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Yale (A888) ERP10-15RCF Forklift Service Parts Catalogue Manual
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Description
This Service Parts Manual is an essential resource for the maintenance and repair of the Yale (A888) ERP10-15RCF Forklift. It contains comprehensive technical data, including diagrams and a complete list of parts, covering the following:
- General Truck
- Electrical System
- Drive Unit
- Steering System
- Brake System
- Hydraulic System
- Mast-Two Stage Limited Free-Lift
- Mast-Three Stage Full Free-Lift
- Mast-Two Stage Full Free-Lift
- Forks, Load Backrest, and Mast Installation
- Numerical Index
The manual is available in PDF format, compatible with all versions of Windows and Mac, and is presented in English. It requires Adobe Reader for access. Whether you are a professional mechanic or a DIY enthusiast, this manual provides step-by-step instructions, making it suitable for all skill levels. It's a valuable resource to have on hand in the garage, enabling you to save on repair costs by performing your own maintenance and repairs.
