FOREWORD
This Manual contains specifications, maintenance, repair, diagnostic and
service pr~cadklrss for $he chassis, body, electrical controliter and material
handling system of the TOYOTA ELECTRIC POWERED FOWKLiiFT 7FBEU15
to 20 series and SFBEHU? 8.
Please use this manuaA for providing quick, coesec"6servicing of the corre-
sponding forklift models.
This manual deals with the above models as of April 2003. Please under-
stand that disagreement can take place between the descriptions in the man-
ual and actual vehicles due to change in design and specifications. Any
change or modifications thereafter will be informed by Toyota Industrial
Equipment Parts & Service News.
TOYOTA Material Handling Company
A Division of TOYOTA INDUSTRIES CORPORATION
Service Information Bulletins affecting Models (30-)7FBCU15-32, 7FBEU15-20, and 7BNCU15-25 REV: 1/31/08
1 SIB MA06-001 - 7FBCU Option Menu Changes ma06-001.pdf 69 KB 2/20/2006
2
SIB CC06-001 - A5 Error Code Additional Information cc06-001.pdf 119 KB 2/20/2006
3
SIB RA06-002 - Tie Rod Change ra06-002.pdf 343 KB 3/7/2006
4
SIB FA06-003 - Front Axle Hub Change fa06-003.pdf 129 KB 3/7/2006
5
SIB FA06-002 - Changes to Reamer Bolt Torque Specification fa06-002.pdf 44 KB 3/7/2006
6
SIB RA04-001 - New Tie Rod End Design ra04-001.pdf 963 KB 6/7/2006
7
SIB MA05-009 7FBEU Option Set Menu Changes ma05-009.pdf 124 KB 6/7/2006
8
SIB MA05-008 Repair Manual Correction (Front Axle Bearing Preload) ma05-008.pdf 742 KB 6/7/2006
9
SIB CE02-002R - 7FBCU 36 to 48 Volt Conversion ce02-002r.pdf 52 KB 6/8/2006
10
SIB CY04-001 - New V & FSV Lift Cyl. Sealsfor 1~3 Ton 7 Series Trucks cy04-001.pdf 83 KB 6/8/2006
11
SIB BF04-003 - Battery Compartment Reinforcement Plate & Battery Stopper Adjust bf04-003.pdf 271 KB 6/8/2006
12
SIB DU05-004 - Reduction Gear Change du05-004.pdf 222 KB 6/8/2006
13
SIB ST99-001R - Recommended Special Service Tools st99-001r.pdf 59 KB 6/8/2006
14
SIB ST03-001 - 7FBEU SST's for Electrical Troubleshooting st03-001.pdf 93 KB 6/8/2006
15
SIB ST00-001 - 7FBCU & 7FBH SST for Troubleshooting st00-001.pdf 57 KB 6/8/2006
16
SIB CC05-002 - Inching While Braking Option (7FBC(H)U15-32) cc05-002.pdf 50 KB 6/8/2006
17
SIB CC05-008 - TMPU Inspection Standards (7FBCU15-55) cc05-008.pdf 89 KB 6/8/2006
18
SIB CC05-006 - MB Contactor Cover (7FBCU15-32) cc05-006.pdf 191 KB 6/8/2006
19
SIB FA05-001 - Gear Case Change (7FBCU35-55) fa05-001.pdf 107 KB 6/8/2006
20
SIB HS05-003 Mini Lever Pressure Relief (7FBEU15-20) hs05-003.pdf 929 KB 6/8/2006
21
SIB MS03-001 Introduction of Optional Quad Mast for 7FBEU15~20 ms03-001.pdf 1810 KB 6/8/2006
22
SIB CE05-001 Key Switch Change (All Models) ce05-001.pdf 103 KB 6/8/2006
23 SIB CC05-003 Accelerator Pedal Response (Tuning 12) (7FBE(H)U15-20) cc05-003.pdf 98 KB 6/8/2006
24 SIB CE05-008 7FBEU Voltage Conversion ce05-008.pdf 51 KB 6/8/2006
25 SIB CC05-011 Low Battery Voltage / Performance Reduction cc05-011.pdf 63 KB 6/8/2006
26 SIB CC05-007 MB Contactor Cover (7FBEU15-20) cc05-007.pdf 184 KB 6/8/2006
27 SIB ST06-001 - Recommended Special Service Tools st06-001.pdf 90 KB 6/13/2006
28 SIB CE05-006 Pump Motor Cooling Fan ce05-006.pdf 229 KB 6/16/2006
29 SIB CE05-002 Addiitonal Pump Motor Cooling Fan Kit ce05-002.pdf 5801 KB 9/6/2006
30 SIB MA07-005 - Maintenance Indicator Changes ma07-005.pdf 102 KB 5/10/2007
31 SIB RA07-001 Rear Axle Flange Change ra07-001.pdf 100 KB 5/10/2007
32 SIB HS07-001 Addition of Back-Tilt Lock Valve hs07-001.pdf 1246 KB 5/10/2007
33 SIB CE06-005R - Display Battery Replacement ce06-005-r1.pdf 876 KB 7/12/2007
34 SIB CE06-005R Display Battery Replacement ce06-005-r1.pdf 876 KB 7/12/2007
35 SIB FA07-001R Front Axle Shaft Change fa07-001r.pdf 281 KB 9/25/2007
36 SIB CC07-004 - Tuning No. 14 Information cc07-004.pdf 190 KB 10/26/2007
37 SIB DM07-001 Modification of Drive Motor Rotation Sensor Bearing Section dm07-001.pdf 557 KB 10/26/2007
Technical New Briefs affecting Models (30-)7FBCU15-32, 7FBEU15-20, and 7BNCU15-25 REV: 1/31/08
1
TNB - 2001-01 - Curtis Controllers, Reach Truck 24 v. Drive Motor Overheat, EZ Pedal Option, Over Heating Diagnosis, and 7FBCU Voltage Specs tnb-2001-01.pdf 113 KB 11/29/2005
2
TNB - 2004-07 - Hydraulic oil change tnb-2004-07.pdf 79 KB 11/29/2005
3 TNB-2006-02 - 7FBEU 6 Bolt Rear Axle Flange tnb-2006-02.pdf 375 KB 2/20/2006
4
TNB - 2006-04 - Cast Iron Body Hydraulic Pump tnb-2006-04.pdf 125 KB 4/25/2006
5
TNB - 2006-05 - Plate to Prevent Chain Rollback tnb-2006-05.pdf 86 KB 4/25/2006
6
TNB - 2006-10 - 7FBCU15-32 Steer Motor Operates After Auto Shutdown Activates tnb-2006-10.pdf 140 KB 9/6/2006
7
TNB - 2006-12 - 7FBCU15-18 Excessive Hydraulic Return Circuit Back Pressure tnb-2006-12.pdf 82 KB 11/1/2006
8
TNB - 2006-13 - Hydraulic Fluid for Cold Storage tnb-2006-13.pdf 159 KB 12/22/2006
9
TNB - 2006-01R - 7FBCU/7FBEU 7-Series Electric Lift Truck Erratic Display tnb-2006-01r.pdf 517 KB 4/9/2007
10
TNB - 2006-09 - 7-Series Electric ROM Write tnb-2006-09.pdf 339 KB 4/9/2007
11
TNB-2003-07 - Allowable Variance on Mast Shimming, 7FBEU Counterweight Retention tnb-2003-07.pdf 118 KB 1/31/2008
12
TNB-2006-03 - 7FBEU Counterweight Squeaking tnb-2006-03.pdf 805 KB 1/31/2008
13
TNB-2003-04 - 7FBEU Steer System – Air Purging Procedure tnb-2003-04.pdf 110 KB 1/31/2008
Hotline Tech Tips affecting Models (30-)7FBCU15-32, 7FBEU15-20, and 7BNCU15-25 REV: 1/31/08
1
HTT-2004-11 - 7FBCU CB-1 & CB-2; 7FBEU gradeability; 7BNCU tilt speed; Side panels 7FBCU hotline tech tips-2004-11.pdf 114 KB 2/6/2006
2
HTT-2004-12 - 7FBCU15-32 Power Steer Motor, Load Sensor, ST Card; 7FBEU gradeability; 7FBCU CB1 and CB2 hotline tech tips-2004-12.pdf 130 KB 2/6/2006
3
HTT-2005-01 - 7FBEU Motor Bearing/RPM Sensor; E3 Display on 7FBEU; Hour Meter on 7FBEU and 7FBCU hotline tech tips-2005-01.pdf 119 KB 7/5/2006
4
HTT-2005-03 - CB-2 Error codes; 7FBNCU Drive Tire Compounds; 7FBCU35-55 Differential Oil Level hotline tech tips-2005-03.pdf 121 KB 2/6/2006
5
HTT-2005-05 - 7FBCU/7FBEU, Seat Switch Testing hotline tech tips-2005-05.pdf 168 KB 7/5/2006
6
HTT-2005-06 - Attachment Installation on 7BPUE, and 7BNCU; 7FBEU and 7FBEHU Thicker Floor mat; 7FBCU, 7FBEU, and 7FB/H Battery Correction hotline tech tips-2005-06.pdf 326 KB 2/6/2006
7
HTT-2005-07 - 7FBCU15-32 CPU Card Installation, Computer Board Replacement hotline tech tips-2005-07.pdf 118 KB 3/13/2006
8
HTT-2005-08 - 7FBCU15-32, code 64-1, 54-1, and CB1 or 2 hotline tech tips-2005-08.pdf 112 KB 3/13/2006
9
HTT-2005-09 - 7FBEU15-20 & 7FBEHU18 units with mini-levers hotline tech tips-2005-09.pdf 323 KB 2/6/2006
10
HTT-2005-10 - 7FBEU1E-20, 7FBEHU18 Wrench Icon hotline tech tips-2005-10.pdf 97 KB 2/2/2006
11
HTT-2005-11 - 7FBCU & 7FBEU/HU Load Sensor, Contactor Tip Replacement, Slow Travel hotline tech tips-2005-11.pdf 74 KB 2/6/2006
12
HTT-2005-12 - 7FBCU20-32: Differential Gear Noises and Gear Number Three Failures; 7FBCU15-32: A8 Error Codes that will not clear with F1 Fuse R hotline tech tips-2005-12.pdf 278 KB 4/9/2007
13
HTT-2006-01 - 7 Series Electric Lift Truck Erratic Display; 7FBE Drive Unit Part Numbers hotline tech tips-2006-01.pdf 71 KB 2/2/2006
14
HTT-2006-02 - 7FBCU with CB-1 and CB-2 Error Codes hotline tech tips-2006-02.pdf 185 KB 3/2/2006
15
HTT-2006-03 - 7FBCU15-55, E2-2 and C2-2,-3 hotline tech tips-2006-03.pdf 249 KB 4/3/2006
16
HTT-2006-04 - 7FBCU & 7FBEU OPSS R/M, 7FBCU & 7FBEU Board Replacement hotline tech tips-2006-04.pdf 84 KB 4/27/2006
17
HTT-2006-05 - 7FBCU, 7FBEU Travel Alarm hotline tech tips-2006-05.pdf 279 KB 6/20/2006
18
HTT-2006-06 - 7FBCU & 7FBEU Battery Consumption hotline tech tips-2006-06.pdf 344 KB 7/11/2006
19
HTT-2006-07 - 7FBEU Slow Motor Speed hotline tech tips-2006-07.pdf 131 KB 4/9/2007
20
HTT-2006-08 - 7FBEU E2-1 Error Code hotline tech tips-2006-08.pdf 268 KB 9/6/2006
21
HTT-2006-09 - FE-4 Error Codes, 72-4 Error Codes,7FBEU Drive Unit P/N hotline tech tips-2006-09.pdf 134 KB 10/3/2006
22
HTT-2006-10 - 7FBCU15-32 A5 Error Codes hotline tech tips-2006-10.pdf 257 KB 4/9/2007
23
HTT-2006-11 - 7FBCU Drive Transistors hotline tech tips-2006-11.pdf 99 KB 11/27/2006
24
HTT-2006-12 - 7FB 61-1 Error Codes, 7FB Load Sensor hotline tech tips-2006-12.pdf 308 KB 4/9/2007
25
HTT-2007-01 - Hydraulic Oil for Cold Storage; 7FBEU Motor Bearing Seal Install hotline tech tips-2007-01.pdf 136 KB 4/9/2007
26
HTT-2007-02 - 7FB String Cutters, OPSS Tilt Back Lock Valve added hotline tech tips-2007-02.pdf 519 KB 4/9/2007
27
HTT-2007-03 - CU322 update; Replacing Interface Card on 7BNCU hotline tech tips-2007-03.pdf 154 KB 4/9/2007
28
HTT-2007-04 - Class 1 gear case oil hotline tech tips-2007-04.pdf 381 KB 5/10/2007
29
HTT-2007-05 - 7FBCU Gear Case Sealing hotline tech tips-2007-05.pdf 216 KB 9/24/2007
30
HTT-2007-06 - Steer Cylinder change hotline tech tips-2007-06.pdf 162 KB 9/24/2007
31
HTT-2007-07 - Jerky Creep Speed, New Hydraulic Oil hotline tech tips-2007-07.pdf 600 KB 9/24/2007
32
HTT-2007-08 - Optional 12V Power Supply, DC/MD Card troubleshooting hotline tech tips-2007-08.pdf 148 KB 9/24/2007
33
HTT-2007-09 - Repair Manual 322 hotline tech tips-2007-09.pdf 502 KB 9/24/2007
34 HTT-2007-10 - Class 1 OPSS II, Load Sensor , and P7 & P8 Current Sensors hotline tech tips-2007-10.pdf 303 KB 10/30/2007
35
HTT-2007-11 - CU322 Repair manual clarification, 7FBEU 31-1, 31-2, 31-3 hotline tech tips-2007-11.pdf 155 KB 11/19/2007
36
HTT-2007-12 - Class 1 Alarm with OPSS hotline tech tips-2007-12.pdf 479 KB 12/12/2007
37 HTT-2008-01 - Class I Gear Noise hotline tech tips-2008-01.pdf 363 KB 1/28/2008
SECTION INDEX
GENERAL
NAME
BATTERY
SECTION
CONTROLLER
MULTI-DISPLAY FUNCTIONS
TROUBLESHOOTING
DRIVE UNIT & FRONT AXLE
STEERING
BRAKE
BODY & FRAME
MAST
CYLINDER
OIL PUMP
OIL CONTROL VALVE
@ a
APPENDIX
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Toyota 7FBEU15 7FBEU18 7FBEHU18 7FBEU20 Forklift Service Repair Factory Manual INSTANT
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Description
Toyota 7FBEU15 7FBEU18 7FBEHU18 7FBEU20 Forklift Service Repair Factory Manual is an electronic manual that provides comprehensive maintenance and repair information for the following Toyota forklift models:
- Toyota 7FBEU15 Forklift
- Toyota 7FBEU18 Forklift
- Toyota 7FBEHU18 Forklift
- Toyota 7FBEU20 Forklift
This manual covers a wide range of topics including general maintenance, battery, charger (OPT), controller, multi-display functions, troubleshooting, motor, drive unit and front axle, rear axle, steering, brake, body and frame, material handling system, mast cylinder, oil pump, oil control valve, SAS function (OPT), appendix, electrical group, chassis group, body, electrical group, and mast hydraulic component group.
Toyota 7FBEU15 7FBEU18 7FBEHU18 7FBEU20 Forklift Service Repair Factory Manual is written in a detailed step-by-step format, making it suitable for both professional mechanics and DIY enthusiasts. The electronic format allows for easy zooming on a computer, providing clear visibility of the content. This manual is compatible with all versions of Windows and Mac, and is available in English language. It is a valuable resource for anyone looking to perform cost-effective repairs and maintenance on their Toyota forklifts.
