Toyota (BT) LPG Forklift Truck 7FGF15, 7FGF18, 7FGF20, 7FGF25, 7FGF30, 7FGJ35 Workshop Service Manual
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SERVICE MANUAL
TOYOTA 7FDF/FGF 15-35
NAME SECTION
GENERAL
ENGINE
TRANSMISSION
0
1
2/2A 2
PROPELLER SHAFT
DIFFERENTIAL
FRONT AXLE
REAR AXLE
STEERING
BRAKE
BODY
MATERIAL HANDLING SYSTEM
MAST
CYLINDER
OIL PUMP
OIL CONTROL VALVE
SAS
APPENDIX
3
4
5
6
7
8
9
10
11
12
13
14
15
16
INDEX
AISAN gasolsystem, IMPCO 17
18
0-1
0
GENERAL
Page
EXTERIOR VIEWS ......................................................... 0-2
VEHICLE MODEL .......................................................... 0-3
FRAME NUMBER ........................................................... 0-4
HOW TO USE THIS MANUAL .................................... 0-5
EXPLANATION METHOD ................................................. 0-5
TERMINOLOGY ................................................................ 0-6
ABBREVIATIONS ............................................................. 0-6
OPERATIONAL TIPS .................................................... 0-7
HOISTING THE VEHICLE ............................................ 0-8
CIRCUIT TESTER .................................................. 0-9
STANDARD BOLT & NUT TIGHTENING
TORQUE ....................................................................... 0-11
BOLT STRENGTH TYPE IDENTIFICATION METHOD ...... 0-11
TIGHTENING TORQUE TABLE ........................................ 0-12
PRECOAT BOLTS ......................................................... 0-13
HIGH PRESSURE HOSE FITTING
TIGHTENING TORQUE ............................................ 0-13
WIRE ROPE SUSPENSION ANGLE LIST ............... 0-14
SAFE LOAD FOR EACH WIRE ROPE
SUSPENSION ANGLE ............................................... 0-14
COMPONENTS WEIGHT ............................................. 0-15
RECOMMENDED LUBRICANT
QUANTITY & TYPES ................................................. 0-16
SMÖRJSCHEMA ........................................................... 0-18
PERIODISKT UNDERHÅLL ........................................ 0-19
UTBYTE AV SMÖRJMEDEL
OCH DELAR ................................................................. 0-25
0-2
EXTERIOR VIEWS
0-3
VEHICLE MODEL
42-7FGF15
02-7FDF15
42-7FGF18
02-7FDF18
42-7FGF20
62-7FDF20
02-7FDF20
42-7FGF25
62-7FDF25
02-7FDF25
02-7FGF30
62-7FDF30
02-7FDF30
02-7FGJF35
02-7FDJF35
1.5 ton model
1.75 ton model
2.0 ton model
2.5 ton model
3.0 ton model
J3.5 ton model
1 ton series
2 ton series
3 ton series
J3.5 ton
series
T/C
T/C
T/C
T/C
T/C
T/C
T/C
T/C
T/C
T/C
T/C
T/C
T/C
T/C
T/C
4Y
1DZ-II
4Y
1DZ-II
4Y
1DZ-II
2Z
4Y
1DZ-II
2Z
4Y
1DZ-II
2Z
4Y
2Z
Gasoline
Diesel
Gasoline
Diesel
Gasoline
Diesel
Gasoline
Diesel
Gasoline
Diesel
Gasoline
Diesel
Transmission Type Vehicle Model Engine
Model Series
Classification
0-4
FRAME NUMBER
Frame No. Punching Position
Punching position
Series
1 ton series
2 ton series
3 ton, J3.5 ton series
Engine
4Y
1DZ-II
4Y
2Z
1DZ-II
4Y
2Z
1DZ-II
Vehicle model
42-7FGF15
42-7FGF18
02-7FDF15
02-7FDF18
42-7FGF20
42-7FGF25
02-7FDF20
02-7FDF25
62-7FDF20
62-7FDF25
02-7FGF30
02-7FGJF35
02-7FDF30
02-7FDJF35
62-7FDF30
Punching format
407FGF18 10011
7FDF18 10011
407FGF25 10011
7FDF25 10011
607FDF25 10011
7FGJF35 10011
7FDJF35 10011
607FDF30 10011
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$37.99
Illustrated Factory Workshop Service Manual for Toyota LPG Forklift Truck Type 7FGF is a comprehensive source of information for professionals and DIY enthusiasts alike. It contains high-quality images, circuit diagrams, and detailed instructions to assist in the operation, maintenance, and repair of the forklift truck.
This manual covers the following models:
- 7FGF15
- 7FGF18
- 7FGF20
- 7FGF25
- 7FGF30
- 7FGJ35
With a total of 612 pages, this manual is presented in English and includes a wide range of content, such as:
- General information
- Exterior views
- Vehicle model and frame number details
- Operational tips and terminology
- Engine specifications and performance curves
- Air cleaner, radiator, and muffler maintenance
- Battery, V-belt tension, and accelerator pedal inspection and adjustment
- Vehicle speed control system and DPF-II system components
- Transmission, torque converter, and oil pump details
- Propeller shaft, differential, and axle information
- Steering, brake, and body components
- Material handling system, mast, chain, and fork details
- Hydraulic circuit diagrams and oil pump assembly
- SAS (System of Active Stability) components and troubleshooting
- Diagnostic and troubleshooting procedures
- Connector layouts and controller sequence details
This manual is an invaluable resource for anyone working with Toyota LPG forklift trucks, providing essential guidance for maintenance, repair, and troubleshooting tasks.
