Toyota 7FBEF15 7FBEF16 7FBEF18 7FBEF20 Electric Forklift Truck Service Repair Workshop Manual

SECTION INDEX NAME SECTION GENERAL 0 BATTERY 1 CONTROLLER 2 MULTI-DISPLAY FUNCTIONS 3 TROUBLESHOOTING 4 MOTOR 5 DRIVE UNIT & FRONT AXLE 6 REAR AXLE 7 STEERING 8 BRAKE 9 BODY & FRAME 10 MATERIAL HANDLING SYSTEM 11 MAST 12 CYLINDER 13 OIL PUMP 14 OIL CONTROL VALVE 15 SAS FUNCTIONS 16 APPENDIX 17 1 OPS (fr.o.m 2006) 1 18 TOYOTA 7FBE13, 7FBEF13-20

0-1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 GENERAL Page Page VEHICLE EXTERIOR VIEW........... 0-2 VEHICLE MODELS .......................... 0-3 FRAME NUMBER............................. 0-3 HOW TO USE THIS MANUAL ...... 0-4 EXPLANATION METHOD ................. 0-4 TERMINOLOGY................................. 0-5 ABBREVIATIONS .............................. 0-5 SI UNITS ............................................ 0-6 OPERATING TIPS ............................ 0-7 GENERAL INSTRUCTIONS .............. 0-7 JACK-UP POINT ............................... 0-8 HOISTING THE VEHICLE ................. 0-9 WIRE ROPE SUSPENSION ANGLE LIST ........ 0-10 SAFE LOAD FOR EACH WIRE ROPE SUSPENSION ANGLE ................. 0-10 MEMBER WEIGHTS........................ 0-11 TOWING THE VEHICLE .................. 0-11 ELECTRICAL PARTS INSPECTION ................................ 0-12 NOTES ON SAS .............................. 0-13 STANDARD BOLT & NUT TIGHTENING TORQUE ............. 0-14 BOLT STRENGTH CLASS IDENTIFICATION METHOD ......... 0-14 TIGHTENING TORQUE TABLE ...... 0-15 PRECOATED BOLTS ...................... 0-16 HIGH PRESSURE HOSE FITTING TIGHTENING TORQUE ............. 0-16 RECOMMENDED LUBRICANT QUANTITY AND TYPES ........... 0-17 LUBRICATION CHART ................. 0-18 PERIODIC MAINTENANCE ......... 0-19 PERIODIC REPLACEMENT OF PARTS AND LUBRICANTS ..... 0-24 Totaldokument, service.............0-25

0-2 VEHICLE EXTERIOR VIEW

0-3 VEHICLE MODELS FRAME NUMBER Vehicle model code Load Capacity Vehicle Model Control method Voltage (V) 15 1.5 ton 7FBEF15 AC microcomputer controller 48 16 1.6 ton 7FBEF16 ↑ ↑ 18 1.75 ton 7FBEF18 ↑ ↑ 20 2.0 ton 7FBEF20 ↑ ↑ Vehicle model Punching format Punching position 7FBEF15 7FBEF15 10011 7FBEF16 7FBEF20 10011 7FBEF18 7FBEF20 Punching position 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

0-3b VEHICLE MODELS FRAME NUMBER Vehicle model code Payload (ton) Vehicle Model Control method Voltage (V) 10 1.0 7FBE10 AC microcomputer controller 48 13 1.25 7FBE13 ↑ ↑ 15 1.5 7FBE15 ↑ ↑ 18 1.75 7FBE18 ↑ ↑ 20 2.0 7FBE20 ↑ ↑ Vehicle model Drive motor model Punching format Punching position 7FBE10 AR09 7FBE13-50011 7FBE13 7FBE15 7FBE18-50011 7FBE18 7FBE20 7FBE20-50011 Punching position 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

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Toyota 7FBEF15 7FBEF16 7FBEF18 7FBEF20 Electric Forklift Truck Service Repair Workshop Manual

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