Toyota 6FGCU15/6FGCU18/6FGCU20/6FGCU25/6FGCU30 LPG Forklift Service & Repair Manual

FOREWORD This manual covers the service procedures of the TOYOTA FORKLIFT 6FGCU 15 - 30. Please use this manual for providing quick, correct ser- vicing of the corresponding forklift models. This manual deals with the above models as of July 1995. Please understand that disagreement can take place between the descriptions in the manual and actual vehicles due to change in design and specifica- tions. Any change or modifications thereafter will be informed by Toyota Industrial Equipment Parts & Service News. For the service procedures of the mounted engine, read the repair manuals listed below as reference together with this manual. (Reference) Repair manuals related to this manual are as follows: TOYOTA INDUSTRIAL EQUIPMENT 4Y ENGINE REPAIR MANUAL (No. CE602) TOYOTA INDUSTRIAL EQUIPMENT GM4 - 181 ENGINE REPAIR MANUAL (No. CU629) TOYOTA MOTOR CORPORATION

SECTION INDEX GENERAL ENGINE NAME TORQUE CONVERTER DIFFERENTIAL FRONT AXLE REAR AXLE STEERING BRAKE BODY MATERIAL HANDLING SYSTEM MAST CYLINDER OIL PUMP OIL CONTROL VALVE APPENDIX SECTION

GENERAL Page EXTERIOR VIEWS ............................................... 0-2 VEHICLE MODEL ................................................ 0-3 FRAME NUMBER .............................................. 0-4 .......................... HOW TO READ THIS MANUAL 0-5 EXPLANATION METHOD ....................................... 0-5 TERMINOLOGY ................................................... 0-6 ABBREVIATIONS .................................................. 0-6 OPERATIONAL TIPS ............................................ 0-7 STANDARD BOLT & NUT TIGHTENING TORQUE ........................................................... 0-8 BOLT STRENGTH TYPE IDENTIFICATION .......................................................... METHOD 0-8 ................................ TIGHTENING TORQUE TABLE 0-9 PRECOAT BOLTS .............................................. 0-10 HIGH PRESSURE HOSE FITTING ..................................... TIGHTENING TORQUE 0-10 WIRE ROPE SUSPENSION ANGLE LIST ............. 0-11 SAFE LOAD FOR EACH WlRE ROPE SUSPENSION ANGLE ....................................... 0-11 COMPONENTS WEIGHT ..................................... 0-12 RECOMMENDED LUBRICANT ........................................ QUANTITY & TYPES 0-13 ........................................ LUBRICATION CHART 0-14 .................................. PERIODIC MAINTENANCE 0-15 PERIODIC REPLACEMENT OF PARTS AND LUBRICANTS ........................................... 0-21

EXTERIOR VIEWS 1 ton series 2- 3 ton series

VEHICLE MODEL Series + 1 ton series 2 ton series L 3 ton series 1.5 ton 1.75 ton Engine type Engine model Load capacity 2.0 ton Drive system Model 42- 6FGCU 1 5 42- 6FGCU1 8 2.5 ton 3.0 ton 42-6FGCU20 52-6FGCU20 4Y 4Y 42-6FGCU25 52-6FGCU25 42-6FGCU30 52-6FGCU30 4Y GM Gasoline t 4Y GM 4Y GM Torque converter 'I t t t t t t t t t t T t

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Toyota 6FGCU15/6FGCU18/6FGCU20/6FGCU25/6FGCU30 LPG Forklift Service & Repair Manual

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