TCM FG,FHG,FD,FHD,15-30 operation manual

No. OF-2B0EE FORKLIFT TRUCK It is the responsibility of the operator and supervisor to read and understand this manual. Protect the earth and be kind to your lift truck. TCM CORPORATION OPERATION & OPERATION & MAINTENANCE MANUAL MAINTENANCE MANUAL Gas. & LPG Powered Diesel powered

」十一一| 圃圃圃圃圃圃圃圃 I I I I I h v fh γ | 圃圃圃圃圃圃圃圃 I I ・ lL 十 TC ItW CORPO 1-1

OPER. & MAINT. MANUAL FG15C13 – FD35T3S No. OF-2B0EE d J E ・ E ・ E ・.-=! I I I I ベト十 1-¥ ベト l -・ E ・ E ・. I I ・・吋 n 量 | 二十 ¥-F

Thank you very much for your purchase of TCM’s product. This Operation & Maintenance Manual was written to provide the owner/ operator with information about the safe operation and maintenance of the TCM forklift truck. Read this manual thoroughly and become completely familiar with the lift truck before using it. If you have any questions, see your dealer. Due to improvements in design, it is possible that the description contained herein may not completely apply to the truck delivered to you. CAUTION If the truck is to be leased, loaned or sold to anyone, this manual must be with the truck. CONTENTS 1. SAFETY 2. OPERATING CONTROLS 3. OPERATION 4. MAIN- TENANCE 5. SPECIFICA- TIONS & SERVICE DATA IMPORTANT The specifications and attachments of the trucks vary with different destinations. The following symbols are used to indicate their destinations in this manual. Code Destination EXA North America EXC Oceania EXB All regions excluding North America, EU member countries, Oceania and South Africa EXE EU member countries (excluding Scandinavia) EXK South Africa EXN Scandinavia 6. INDEX

Note: In this manual, trucks with manual transmission are expressed as C type , and those with automatic transmission as T type . Rated load Truck model Engine model 1.5 tons FG15C13 K15 FG15T13 K15 FHG15C3 K21 FHG15T3 K21 FD15C13 D1503 FD15T13 D1503 FHD15C3Z C240 FHD15T3Z C240 FHD15C3 TD27-II FHD15T3 TD27-II 1.75 tons FG18C13 K15 FG18T13 K15 FHG18C3 K21 FHG18T3 K21 FD18C13 D1503 FD18T13 D1503 FHD18C3Z C240 FHD18T3Z C240 FHD18C3 TD27-II FHD18T3 TD27-II Rated load Truck model Engine model 3 tons FG30C3 K21 FG30T3 K21 FHG30C3 K25 FHG30T3 K25 FD30C3 TD27-II FD30T3 TD27-II FD30C3Z C240 FD30T3Z C240 FHD30C3 V3300 FHD30T3 V3300 FHD30C3A QD32 FHD30T3A QD32 3.5 tons FD35T3S QD32 FG35T3S K25 Rated load Truck model Engine model 2 tons FG20C3 K21 FG20T3 K21 FHG20C3 K25 FHG20T3 K25 FD20C3 TD27-II FD20T3 TD27-II FD20C3Z C240 FD20T3Z C240 FHD20C3 V3300 FHD20T3 V3300 FHD20C3A QD32 FHD20T3A QD32 2.5 tons FG25C3 K21 FG25T3 K21 FHG25C3 K25 FHG25T3 K25 FD25C3 TD27-II FD25T3 TD27-II FD25C3Z C240 FD25T3Z C240 FHD25C3 V3300 FHD25T3 V3300 FHD25C3A QD32 FHD25T3A QD32

1. SAFETY CONTENTS FOR SUPERVISORS ....................................................... 1 - 1 QUALIFIED OPERATORS .............................................. 1 - 2 PLANNING AND WORKING AREA ........................... 1 - 3 PROPER AND IMPROPER USES ................................. 1 - 6 TYPES OF VEHICLES AND LOADS ......................... 1 - 7 INSPECTION ............................................................... 1 - 10 INSPECTION/TRANSPORTING THE LIFT TRUCK ......................................................................... 1 - 11 TRAVELING ON PUBLIC ROADS ............................. 1 - 13 HOW THE LIFT TRUCK WORKS? ................................. 1 - 14 TRAVELING ..................................................................... 1 - 17 LOAD HANDLING ............................................................ 1 - 24 PARKING ......................................................................... 1 - 29 INSPECTION AND SERVICE ......................................... 1 - 31 CAUTION PLATES .......................................................... 1 - 41

1 - 1 FOR SUPERVISORS Lift truck accidents cause dozens or hundreds of deaths every year, and even greater numbers of personal injuries. TCM has steadily improved the design and fabrication of our lift trucks so they may be used more safely and efficiently, but many accidents still occur due to improper use. Accidents are often the result of more than just “bad driving”. The use of inappropriate types of equipment, the selection of inappropriate attachments or accessories, inappropriate operating environments, careless designation of operators, and failure to properly train the operator are other common causes of accidents. It is not possible to describe all potentially hazardous situations which may occur while operating, inspecting or servicing a forklift truck. The warnings and cautions in this manual, including the decals attached to the forklift, are not intended to cover all possible working hazards. If you operate, inspect or service the forklift in a manner not described in this manual, please be careful because you do so at your own risk. This chapter covers the methods of accident prevention which are primarily the responsibility of supervisory personnel. • Pages 1 - 2 through 1 - 13 contain instructions which should be enforced by the personnel supervising the operation of the lift truck. Please make sure the operators also read these pages. • Page 1 - 14 and the following pages contain specific precautions directly related to the operation of the lift truck. The following symbols, found throughout this manual, alert you to potentially dangerous conditions to the owner and the operator. Become completely familiar with the truck before proceeding with operating, checking and servicing the truck. This manual and the decals affixed to the truck use the following safety alert indications. The diagram above indicates the meanings of the terms “forward”, “backward”, “right” and “left” used in this manual. SIGNAL WORD CLASSIFICATION Failure to follow the instructions in the message will likely cause a serious accident or death. Failure to follow the instructions in the message might cause a serious accident or death. Failure to follow the instructions in the message may cause personal injury or damage to the truck or other property. The information will help to prolong the service life of the truck. The message is not directly related to accident prevention. DANGER WARNING CAUTION NOTE Right Left Forward Backward

FOR SUPERVISORS QUALIFIED OPERATORS 1 - 2 TIRED OR UNWELL? SEND THEM HOME! Do not let people take chances. An operator who is overworked or fatigued, an operator who is feeling unwell, or an operator who is intoxicated must not be allowed in the driver’s seat. WEAR PROTECTIVE GEAR • Always wear proper work clothes for driving. Work clothes should be designed to prevent any part from accidentally catching on knobs or other parts of the truck or equipment. For example, shirts and trousers should have tight cuffs. • Always wear a hard hat and safety shoes. • Wear other protective gear as appropriate to the conditions of the work site, i.e., goggles or gloves. PROVIDE AND MAINTAIN EMERGENCY EQUIPMENT Fire extinguishers and first aid kits should be provided and maintained for use in case of a fire or accident. All personnel should understand the location and use of emergency equipment. TRAIN OPERATOR TO STACK SAFELY “Stacking” means piling up a palleted load or material directly on top of each other, without using racks or shelves to separate them. If stacking work is not done properly, the loads may slip or fall, endangering the operator as well as fellow workers in the area. Safety classes should be held to train all operators in the proper method of stacking and unstacking loads. (Your TCM dealer can provide information about safety stacking training.) Gloves Safety Shoes Work Clothes Goggles Hard Hat Stacking Unstacking

FOR SUPERVISORS PLANNING AND WORKING AREA 1 - 3 KNOW WHO TO CALL IN AN EMERGENCY Keep information on hand to allow immediate calls for help in case of a fire, accident or other emergency. MAKE AN OPERATING PLAN AND DISCUSS IT MARK THE TRAVEL LANES Designate the travel lanes for the lift truck and mark them clearly, so they will be kept free of obstruction. SET SPEED LIMITS Set appropriate speed limits on your company grounds, and post signs that are clearly visible. (Example) Yard Speed Limit Before using the lift truck, plan out the travel routes and operating procedures, and thoroughly discuss the details with all involved personnel. Contacts in emergency ...................................... ...................................... .............................. ............................

FOR SUPERVISORS PLANNING AND WORKING AREA 1 - 4 KEEP PEOPLE OUT OF THE OPERATING AREA No other personnel should be allowed in areas where the lift truck is used. Where other people must be present, post a guide whose job is to make sure people stay clear of moving vehicles. KEEP UNAUTHORIZED VEHICLES OUT Unauthorized vehicles must be kept out of the load handling areas. Post signs or give signals as required. ASSIGN TRAFFIC GUIDES TO CONGESTED AREAS Post a traffic guide in confined or congested areas where other people or vehicles may pass. All personnel must obey the guide’s signals. PROVIDE ADEQUATE LIGHTING Safe operation requires well-lit traveling routes, so pedestrians and obstacles can be easily seen. Use headlights, taillights, helmet lamps or other lights as appropriate. No Pedestrians Closed to Pedestrians No entry of unauthorized vehicles

You're Reading a Preview

TCM FG,FHG,FD,FHD,15-30 operation manual

Description

Reviews

Q&A

Recently Viewed