No. SEF-0F7BE
FORKLIFT TRUCK
TCM CORPORATION
FHG15T3
FHG18T3
FG20T3
FHG20T3
FG25T3
FHG25T3
FG30T3
FHG30T3
FG35T3S
FHD15T3
FHD18T3
FD20T3
FHD20T3A
FD25T3
FHD25T3A
FD30T3
FHD30T3A
FD35T3S
SERVICE MANUAL
SERVICE MANUAL
FG20T3 – FG30T3, FHG15T3 – FHG30T3, FG35T3S
FD20T3 – FD30T3, FHD15T3, FHD20T3A – FHD30T3A, FD35T3S
No. SEF-0F7BE
No. SEF-0F7BE
FOREWORD
TCM’s new forklift trucks with capacities from 1.5 through 3.5 tons feature low operating noise and
reduced vibration as well as improved controllability and higher safety, and come equipped with new
high-performance engines.
The gasoline engines used for this series are equipped with an electronically-controlled fuel supply
unit to reduce emissions from the engine.
The steering system can correct steering wheel knob deviation automatically to provide better driver
control. The instrument panel accommodates optional OK monitors which allow the operator to check
the water level, air cleaner plugging, and battery condition of charge with just a glance. The serviceability
of these trucks has been greatly improved by these changes.
This Service Manual describes all of the major components and their service procedures. We
encourage you to make practical use of it while servicing the trucks.
We also hope you will understand that, due to on-going improvements of the parts and components,
the values and some of the descriptions in this manual are subject to change without notice.
February 2010
The specifications and equipment covered in this manual will vary according to the intended
destination. In our documents and manuals, these differences are coded according to the destination as
follows.
Export specification code Destination
EXA North America
EXB All regions excluding North America, EU member countries, Oceania and
South Africa
EXC Oceania
EXE EU member countries (excluding Scandinavia)
EXK South Africa
EXN Scandinavia
No. SEF-0F7BE
No. SEF-0F7BE
SPECIFICATIONS (1)
Truck model
Item
Performance
Max. load kg[lbs]
Basic load center mm[in.]
Lift height mm[in.]
Tilt angle (fwd-bwd) °
Free lift mm[in.] A
Lift speed mm/s[fpm]
(unloaded)
(loaded)
Traveling speed km/h[mph]
fwd 1st
2nd
rev 1st
2nd
Max. drawbar pull kN{kgf}[lbf]
(unload)
(loaded)
Gradeability
(unload)
(loaded)
Min. turning radius mm[in.] B
Min. 90° intersecting aisle mm[in.] C
Dimensions mm[in.]
Overall length D
Overall width E
Overall height
(at overhead guard) F
Overall height with
extended mast G
Wheelbase H
Tread
(front) J
(rear) K
Fork overhang L
Rear overhang M
Fork size
(Length (N) x Width (P) x Thickness (Q))
Fork spacing R
Under clearance (at frame)
Weight
Operating weight kg[lbs]
FHG15T3
1360 [3000]
600 [24]
3000 [118.1]
6 - 12
155 [6.1]
680 [133.9]
650 [127.9]
19.5 [12.1]
*
19.5 [12.1]
*
6.9 {700}
[1540]
15.7 {1600}
[3530]
1/5.5
1/3.0
1980 [78]
1780 [70.1]
3165 [124.6]
1070 [42.1]
2070 [81.5]
4250 [167.3]
1425 [56.1]
890 [35]
920 [36.2]
395 [15.6]
425 [16.7]
920 x 100 x 35
[36.2 x 3.9 x 1.4]
200 - 920
[7.9 - 36.2]
105 [4.1]
2510 [5530]
FHD15T3
660 [129.9]
620 [122.1]
18.6 {1900}
[4190]
2620 [5780]
FHG18T3
1580 [3500]
680 [133.9]
650 [127.9]
15.7 {1600}
[3530]
1/5.8
1/3.2
2010 [79.1]
1800 [70.9]
3195 [125.8]
1100 [43.3]
920 [36.2]
455 [17.9]
2670 [5580]
FHD18T3
660 [129.9]
620 [122.1]
18.6 {1900}
[4190]
2780 [6120]
No. SEF-0F7BE
SPECIFICATIONS (2)
FG20T3
1810 [4000]
600 [24]
3000 [118.1]
6 - 12
160 [6.3]
590 [116.3]
580 [114.2]
19.0 [11.8]
*
19.0 [11.8]
*
8.3 {850}
[1866]
16.7 {1700}
[3754]
1/5.0
1/3.5
2170 [85.4]
1920 [75.6]
3555 [140]
1150 [45.3]
2070 [81.5]
4250 [167.3]
1600 [63.0]
970 [38.2]
970 [38.2]
450 [17.7]
435 [17.1]
1070 x 122 x 40
[42.1 x 4.8 x 1.6]
245 - 1020
[9.65 - 40.2]
110 [4.33]
3210 [7080]
FHG20T3
640 [125.9]
620 [122.1]
22.1 {2250}
[5000]
1/5.6
1/2.8
3220 [7110]
FG25T3
2260 [5000]
590 [116.3]
580 [114.2]
16.7 {1700}
[3754]
1/5
1/4.2
2240 [88.2]
2010 [79.1]
3625 [142.7]
450 [17.7]
505 [19.9]
1070 x 122 x 40
[42.1 x 4.8 x 1.6]
3570 [7870]
FHG25T3
640 [125.9]
620 [122.1]
22.1 {2250}
[5000]
1/5.6
1/3.0
3580 [7890]
FG30T3
2720 [6000]
135 [5.3]
500 [98.4]
490 [96.4]
19.5 [12.1]
19.5 [12.1]
9.8 {1000}
[2203]
14.2 {1450}
[3192]
1/5
1/5.6
2400 [94.5]
2110 [83.1]
3775 [148.6]
1225 [48.2]
2090 [82.3]
4260 [168]
1700[66.9]
1000 [39.4]
480 [18.9]
525 [20.7]
1070 x 125 x 45
[42.1 x 4.9 x 1.8]
250 - 1090
[9.8 - 42.9]
140 [5.5]
4250 [9370]
FHG30T3
540 [106.3]
520 [102.4]
19.6 {2000}
[4400]
1/5.6
1/4.1
4260 [9390]
Truck model
Item
Performance
Max. load kg[lbs]
Basic load center mm[in.]
Lift height mm[in.]
Tilt angle (fwd-bwd) °
Free lift mm[in.] A
Lift speed mm/s[fpm]
(unloaded)
(loaded)
Traveling speed km/h[mph]
fwd 1st
2nd
rev 1st
2nd
Max. drawbar pull kN{kgf}[lbf]
(unload)
(loaded)
Gradeability
(unload)
(loaded)
Min. turning radius mm[in.] B
Min. 90° intersecting aisle mm[in.] C
Dimensions mm[in.]
Overall length D
Overall width E
Overall height
(at overhead guard) F
Overall height with
extended mast G
Wheelbase H
Tread
(front) J
(rear) K
Fork overhang L
Rear overhang M
Fork size
(Length (N) x Width (P) x Thickness (Q))
Fork spacing R
Under clearance (at frame)
Weight
Operating weight kg[lbs]
No. SEF-0F7BE
SPECIFICATIONS (3)
Truck model
Item
Performance
Max. load kg[lbs]
Basic load center mm[in.]
Lift height mm[in.]
Tilt angle (fwd-bwd) °
Free lift mm[in.] A
Lift speed mm/s[fpm]
(unloaded)
(loaded)
Traveling speed km/h[mph]
fwd 1st
2nd
rev 1st
2nd
Max. drawbar pull kN{kgf}[lbf]
(unload)
(loaded)
Gradeability
(unload)
(loaded)
Min. turning radius mm[in.] B
Min. 90° intersecting aisle mm[in.] C
Dimensions mm[in.]
Overall length D
Overall width E
Overall height
(at overhead guard) F
Overall height with
extended mast G
Wheelbase H
Tread
(front) J
(rear) K
Fork overhang L
Rear overhang M
Fork size
(Length (N) x Width (P) x Thickness (Q))
Fork spacing R
Under clearance (at frame)
Weight
Operating weight kg[lbs]
FD20T3
1810 [4000]
600 [24]
3000 [118.1]
6 - 12
160 [6.3]
670 [131.9]
630 [124.0]
18.5 [11.5]
*
18.5 [11.5]
*
8.3 {850}
[1866]
19.1 {1950}
[4300]
1/5.0
1/2.9
2170 [85.4]
1920 [75.6]
3555 [140]
1150 [45.3]
2070 [81.5]
4250 [167.3]
1600 [63.0]
970 [38.2]
970 [38.2]
450 [17.7]
435 [17.1]
1070 x 122 x 40
[42.1 x 4.8 x 1.6]
245 - 1020
[9.65 - 40.2]
110 [4.33]
3340 [7360]
FHD20T3A
640 [126.0]
620 [122.1]
26.5 {2700}
[6000]
1/2.9
FD25T3
2260 [5000]
670 [131.9]
630 [124.0]
19.1 {1950}
[4300]
1/3.5
2240 [88.2]
2010 [99.1]
3625 [142.7]
450 [17.7]
505 [19.9]
1070 x 122 x 40
[42.1 x 4.8 x 1.6]
3700 [8160]
FHD25T3A
640 [126.0]
620 [122.1]
26.5 {2700}
[6000]
1/3.5
FD30T3
2720 [6000]
135 [5.3]
590 [116.1]
520 [102.4]
19.5 [12.1]
19.5 [12.1]
9.8 {1000}
[2203]
17.2 {1750}
[3850]
1/4.8
2400 [94.5]
2110 [83.1]
3775 [148.6]
1225 [48.2]
2090 [82.3]
4260 [168]
1700 [66.9]
1000 [39.4]
480 [18.9]
525 [20.7]
1070 x 125 x 45
[42.1 x 4.9 x 1.8]
250 - 1090
[9.8 - 42.9]
140 [5.5]
4390 [9680]
FHD30T3A
540 [106.3]
520 [102.4]
23.5 {2400}
[5300]
No. SEF-0F7BE
SPECIFICATIONS (4)
Truck model
Item
Performance
Max. load kg[lbs]
Basic load center mm[in.]
Lift height mm[in.]
Tilt angle (fwd-bwd) °
Free lift mm[in.] A
Lift speed mm/s[fpm]
(unloaded)
(loaded)
Traveling speed km/h[mph]
fwd 1st
2nd
rev 1st
2nd
Max. drawbar pull kN{kgf}[lbf]
(unload)
(loaded)
Gradeability
(unload)
(loaded)
Min. turning radius mm[in.] B
Min. 90° intersecting aisle mm[in.] C
Dimensions mm[in.]
Overall length D
Overall width E
Overall height
(at overhead guard) F
Overall height with
extended mast G
Wheelbase H
Tread
(front) J
(rear) K
Fork overhang L
Rear overhang M
Fork size
(Length (N) x Width (P) x Thickness (Q))
Fork spacing R
Under clearance (at mast)
Weight
Operating weight kg[lbs]
FG35T3S
3500 [7000]
500 [24]
3000 [118.1]
6 - 12
170 [6.7]
450 [88.6]
440 [86.6]
19.5 [12.1]
*
19.5 [12.1]
*
10.8 {1100}
[2420]
18.9 {1930}
[4250]
1/6.4
1/6
2470 [97.2]
2280 [89.8]
3870 [152.4]
1290 [50.8]
2140 [84.3]
4255 [167.5]
1700 [66.9]
1060 [41.7]
970 [38.2]
495 [19.5]
605 [23.8]
1070 x 150 x 50
[42.1 x 5.9 x 2.0]
300 - 1090
[11.8 - 42.9]
145 [5.7]
4940 [10870]
FD35T3S
490 [96.5]
460 [90.6]
18.1 {1850}
[4070]
1/6
1/5.5
4820 [10605]
No. SEF-0F7BE
Unit: mm [in.]
Fig. 1 Truck Dimensions
3000 [118.1]
Free lift
No. SEF-0F7BE
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TCM FD FG FHD FHG Series Forklift Truck Workshop Manual
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Description
TCM FD FG FHD FHG SERIES FORKLIFT TRUCK WORKSHOP REPAIR SERVICE MANUAL
This manual is compatible with the following computer operating systems:
- All Windows versions
- All Mac versions
You need the Adobe Acrobat Reader to view the document as the manual is in PDF format. If your computer doesn't have this application, you can download and install it for free from the Adobe Acrobat website.
File Size: 12 MB
Applicable Model:
- FHD15T3
- FHD18T3
- FD20T3
- FHD20T3A
- FD25T3
- FHD25T3A
- FD30T3
- FHD30T3A
- FD35T3S
- FHG15T3
- FHG18T3
- FG20T3
- FHG20T3
- FG25T3
- FHG25T3
- FG30T3
- FHG30T3
- FG35T3S
Engine Covered:
- 2065 cc 4-cylinder in-line, 4-cycle, water-cooled, K21 petrol engine
- 2488 cc 4-cylinder in-line, 4-cycle, water-cooled, K25 petrol engine
- 2663 cc 4-cylinder in-line, 4-cycle, water-cooled, TD27 diesel engine
- 3153 cc 4-cylinder in-line, 4-cycle, water-cooled, QD32 diesel engine
Contents:
- General Information
- Engine System
- Fuel System
- Engine Control System
- Cooling System
- Accelerator Pedal
- Air Cleaner System
- Muffler System
- Auto Transmission
- Torque Converter
- Drive Axle System
- Differential System
- Brake System
- Parking Brake System
- Steering System
- Power Cylinder
- Steering Axle & Wheel
- Hydraulic System
- Lift & Tilt Cylinder
- Valve Controls
- Load Handling System
- Carriage System
- Electric Wiring
This manual is presented for you in electronic format. You can just print out the page you need then dispose of it when you have completed your task. This manual has detailed illustrations as well as step by step written instructions with the necessary diagrams or pictures. These manuals are your number one source for repair and service information and are specifically written for the do-it-yourself as well as the experienced mechanics worldwide used to use this factory manual to fix your vehicle. Using this repair manual is an inexpensive way to keep your car working properly. It is this level of detail, along with illustrations, that guide the reader through each service, repair, and maintenance procedure.
