Still Fork Truck R70-60 R70-70, R70-80 Series: R7090, R7091, R7092 Workshop Manual

Illustrated Factory Workshop Manual for Still Fork Truck R70-60 R70-70, R70-80 Series is a comprehensive source of information for professional mechanics and DIY enthusiasts. The manual contains high-quality images, circuit diagrams, and instructions to help you operate and repair your truck. It covers models R7090, R7091, and R7092 and is available in English language.

• Product information
• Foreword
• Symbols Used
• Safety instructions
  • Securing the fork carriage
  • Jacking up the truck
• Electric motor
  • Traction motor
  • General technical data
  • Traction drive
  • Insulation testing of traction motor
  • Removing and installing the traction motor
  • Dismantling and assembling the traction motor
  • Speed sensor
  • Tacho generator
  • Temperature sensor
  • Temperature switches in the traction motors and alternator
  • Carbon brushes
    • Monitoring the carbon brushes
    • Changing the carbon brushes
  • Generator
    • General technical data
    • Testing the alternator insulation
    • Removing and installing the alternator
    • Dismantling and reassembling the generator
  • Forced ventilation
    • Forced ventilation structure and function
    • Working on the forced ventilation system
• Internal combustion engine
  • Engine
  • Removing and installing the engine unit
  • Diesel engine
    • General technical data
    • Engine number
    • Electronic Engine Management EMR
    • Transmitters
    • V-ribbed belt
    • Setting the valve clearance
    • Three-phase alternator
    • Exhaust turbocharger
    • Starter
    • Engine brake
    • Changing the cylinder head seal
    • Front crankshaft sealing ring
    • Flywheel-side crankshaft sealing ring
    • Renewing the oil sump seal
• Internal combustion engine - attachment parts
  • Air intake
    • Intake air routing
    • Air filter
  • Cooling system
    • Cooling circuit
    • Coolant
    • Coolant pump
    • Thermostat
    • Coolant temperature sensor
    • Fan impeller
    • Removing and installing the radiator
  • Fuel system
    • Overview
    • Fuel pump
• Mechanical drive axle
  • General technical data
  • Drive wheel unit
  • Wheel gear GR80- 05
  • Exchanging the shaft seal
• Driver's compartment
  • Hood covering insulation
  • Bonnet
    • Bonnet catch
• Steering system
  • Hydraulic steering
    • General technical data
    • Steering
    • Steering unit
    • Priority valve
    • Steering axle
      • General technical data
      • Swing axle
      • Removing and installing the swing axle
      • Dismantling and reassembling the wheel hub
      • Steering angle
      • Removing and installing the tie rod
      • Dismantling and reassembling the axle stub
• Wheels and tyres
  • Complete wheel
  • Wheels and tyres
• Brake system
  • Hydraulic service brake
    • Service brake
    • Changing the brake lining
  • Parking brake
    • Changing the brake lining
    • Parking brake switch
• Driver's controls
  • Traction and brake operation
  • Accelerator single-pedal
  • Brake sensor
  • Double pedal
  • Accelerator- double-pedal
  • Switches
    • Key switch
• Display elements
  • Display
  • Console - Operation
  • Programming mode
  • Password level 0
  • Password level 1
  • Password level 2
• Electrics / Electronics
  • General technical data
  • Component overview
  • Electrical system
  • Fuse holder
  • Relays
  • Contactor stand operating principle
  • Contactor stand arrangement
  • Warning system
  • Alarm horn
  • Battery and accessories
    • Starter battery
    • Other components
    • Relay plate
• Electronic controllers
  • Traction and operating hydraulics control
  • A4 control unit
    • Pin assignments for control unit A4
    • Changing the control unit
    • Calibration
• Hydraulics
  • General technical data
  • Tilting operating speeds
  • Lowering operating speeds
  • Safety check forward tilt
  • Safety check lowering
  • Safety checks of hose assembly
  • Hydraulic circuit diagram
  • Hydraulic circuit
  • Basic hydraulics
  • Hydraulic pump
  • Pump regulator
  • Removing and installing the variable displacement pump
  • Hydraulic tank
  • Hydraulic oil
  • Retarder valve
  • Conical nipple fittings (CNF)
• Working hydraulics
  • Tilt cylinder
    • Changing the seal kit
• Valves
  • Directional control valve
    • Directional control valve block - activation
    • Directional control valve block - structure
    • Distance sensor
    • Counter-balance valve
    • Lowering brake valve
    • Lowering brake valve
• Lift mast
  • General technical data
  • Telescopic mast
  • Triplex mast
  • Removing and installing the lift mast
  • Load chains
  • Lift chains
  • Adjusting the load chains
  • Line breakage protection
  • Hose safety valve of triplex mast
  • Shock valve installation positions
  • Lift cylinders
    • Lift cylinders
    • Rollers /support rollers
    • Support roller clearance
• Load support
  • Fork carriage
  • Removing and installing the fork carriage

This manual is a valuable resource for anyone working with Still Forklift Trucks, providing detailed insights into the various components and systems of the R70-60, R70-70, and R70-80 Series.