Still Electric Fork Truck Type R60-16, R60-18, R60-20 Compact: R6050, R6051, R6052, R6053, R6054, R6055 Operating Manual

R60-16 R60-18 R60-20 compact R60-16I R6O-I81 R60-20I compact o M u < -I I- 5 W J o ÿ (/) Q (/) U) Q LU h (/) STILL GmbH Electric Fork Truck Operating instructions Ident-Nr. 163 736 - 08.03 R6050-R6055 BA

R6050-R6055 Operating instructions R 60 Foreword Foreword General STILL fork lift trucks comply with safety regulations. If your truck is used on public roadways, it must be equipped as required by local regulations. The driving permit must be obtained at the appropriate office. STILL fork lift trucks are equipped with the latest technology. It is now important to operate your truck safely and to maintain its operability. To achieve this, STILL provides you with the necessary information in this manual. Read and follow the instructions before commissioning your truck! In this way you will avoid accidents, save yourself trouble, and not void your guarantee. Scope of documentation Date of issue and version of manual August 2003 STILL is constantly developing and improving their fork lift trucks. Therefore, the manufacturer reserves the right to make modifications and he will not accept any liability claims based on the information and illustrati¬ ons contained in these operating and maintenance instructions. If you need technical assistance for your truck, please contact the competent STILL service (see next page). Your partner STILL GmbH Berzeliusstr. 4 D-22113 Hamburg hopes you will be driving safely. - Operating and maintenance instructions - Operating and maintenance instructions for attach- © ments and battery (optional) g - Recommended fuels and lubricants o - Spare parts list I <sO ro - VDMA Guidelines CO qp - Test manual for power-driven industrial trucks 1—1 These operating and maintenance instructions contain all the measures required for the safe operation and proper maintenance of your fork truck in all the variants available at the time of printing. The customised options are documented in the operating and maintenance instructions supplied with them. If you have any questions, please contact your STILL Service. Operating and maintenance instructions accompany each truck. This manual must be stored carefully and kept within easy reach of the driver and operator. If the operating instructions are lost, the operator must immediately order a replacement from STILL. The operating and maintenance instructions are included in the spare parts list and can be ordered like a spare part. The staff concerned with the operation and maintenance of the equipment must be made cognizant of these operating and maintenance instructions. The operator must ensure that all users have access to, have read and understood these instructions. We thank you for reading and following these instructions. Please contact our Service if you have any questions, want to submit improvement suggestions or have discovered an error. BA I

R 60 Operating instructions R6050-R6055 Foreword STILL-SERVICE-INTERNATIONAL Service ÿ * cdcilassung Servitx-StiMzpunkt erkslall 11s RQckscitc) .,vs I DEUTSCHLAND IDENT-NR: ORDER-NO: 905146 U STILL- Service international. Wir wollen was bewegen. INTERNATIONAL IDENT-NR: ORDER-NO: 157528 http://www.still.de Stand: 03.1999 URHEBERRECHTLICH GESCHUTZT / JEDE FORM VON VERVIELFALTIGUNG UNTERSAGT / COPYRIGHT RESERVED II BA

R6050-R6055 Operating instructions R 60 © Table of contents Page Foreword I Lift truck information 1 Information on operation 5 Safety 7 Description 10 Starting up 25 Operation 37 Operating the lifting device 51 Other activities 71 Ending operation 85 Trailers, Towing 89 Transport, Hoisting, Towing 91 ro Display, Setting, Operation 97 co ÿ Malfunctions, cause, remedy 101 ro ÿ Index 103 ro io Foreword BA III

R6050-R6055 _ Operating instructions R 60 Lift truck information Lift truck information Approved applications The fork lift truck is suitable for lifting, transporting and stacking loads in a way described and shown in this manual. If the truck is to be used in a way other than established in the operating instructions, the written approval of STILL and, if necessary, of the responsible authorities must be obtained beforehand to prevent any potential dangers. The maximum load that can be lifted is specified on the load capacity plate (load diagram). Do not exceed the maximum load capacity. Site of operation The lift truck can be used in enclosed spaces and in the open. Road operation is only permitted if the road lighting option is installed. Obey the national regulations governing driving lift trucks on public roads. no K o o-j The floors must have a sufficient load capacity (concrete, o asphalt) and should have a rough surface. id The aisles and work areas must meet the specifications in this manual. oo id 'H Slopes and inclines can be driven on as specified in the technical data and in section „Dimensions of roadways and aisles". The truck can be used inside and outdoors in countries ranging from tropical to northern (temperature range -20 °C to +40 °C). Unapproved applications The manufacturer is not liable for any hazards arising from unapproved applications. Use for other purposes is prohibited. Riders are not allowed on the truck. Do not operate the truck in zones posing a fire or explosion risk or in areas causing corrosion or in a very dusty environment. DANGER BA 1

R 60 Operating instructions R6050-R6055 Lift truck information Special risks when using the truck and attachments Each application not within the scope of the usual opera¬ tions and about which the driver is uncertain whether it can be performed in an approved and safe manner re¬ quires the approval of STILL and, if necessary, of the re¬ sponsible authorities. In particularly difficult cases requiring the simultaneous use of two trucks for the transport of heavy or bulky loads, the supervising officer must be on the site and assume the responsibility and supervision for this transport. If the truck is used for assembly work, a work platform with a foot guard meeting regulations must be installed on the load lifting device. Before lifting persons, check the lifting chain for damage, wear and secure seating. The work platforms must be mounted and secured as speci¬ fied in the operating instructions supplied with them. Please observe the rules and regulations of your country. Attachments and work platforms must be CE certified. Modifications and retrofits Warning against using non-genuine parts Genuine STILL parts and accessories are specifically designed for STILL vehicles. We expressly point out that parts and accessories not supplied by us have also not been tested and approved by us. The installation and/or use of such products can consequently ad¬ versely affect the structurally pre¬ determined properties of your truck and thus reduce the active and/or passive driving safety of your vehi¬ cle. We recommend obtaining our approval and, if required, the ap¬ proval of the responsible supervisory authorities before the installation of such parts. The manufacturers are in no way responsible for any dam¬ age caused by the use of non-genu¬ ine parts and accessories. If your truck is to be operated, for example, in a cold store or in an environment with an explosion hazard, the truck must be equipped and approved for this applica¬ tion. If your fork lift truck is to be used for work not specified in the guidelines and has to be converted or re-equipped for such use, remember that any alteration to the structural state can affect the driving behaviour and stability of the truck and lead to accidents. Please first contact your STILL Service. No modifications affecting the stability of the truck negatively may be performed without our approval. u> CO I o co o UJ ® Retrofits are only allowed with our written approval. The approval of the responsible authorities must also be ob¬ tained, if required. We warn against the installation and utilisation of retain¬ ing systems not approved by us. If your truck is equipped with a retaining system approved by STILL, we nevertheless advise you to use the seat belt. For reasons of safety it is not allowed to weld or drill holes on the overhead guard. Before doing welding on other parts of the truck, disconnect the battery and all cables to the electronic control cards. Please contact your STILL Service for this service. 2 BA

R6050-R6055 Operating instructions R 60 Lift truck information © ro o CO o i UD ro ro Fuels and lubricants Please refer to "Recommended Fuels and Lubricants" for the required materials. CAUTION: Fuels and lubricants can be hazardous. Please follow the safety instructions when handling these materials. Definition of directions The references front, rear, forward, backward, etc. when describing location are made relative to the driver when seated in the normal driving position. The load is at the front. Definition of used terms: DANGER: For work procedures which must be followed exactly to prevent danger to the life and limb of persons. WARNING: Indicates procedures which must be followed exactly to prevent personal injury. CAUTION: Indicates procedures which must be followed exactly to prevent damage to and/or destruction of the equipment. NOTE: Indicates points of technical interest requiring special attention. Residual hazards and risks Despite working carefully and according to the standards and regulations, residual risks cannot be excluded when operating the lift truck. The truck and all other system components conform to current safety regulations. Nevertheless, even for approved applications and with the observance of all safety notices, a residual risk cannot be excluded. A residual risk cannot be excluded even beyond the immediate danger area of the truck, so that any persons standing in this area must pay particular attention to the truck in order to be able to react fast in case of an incident, failure, etc. DANGER CAUTION: All persons standing in the vicinity of the truck must be advised of the hazards arising with the operation of the truck. We also refer to additional safety rules in these operating instructions. These hazards can be: - Egress of fuels and lubricants due to leaks, breaking of pipes and containers, etc. - Risk of driving accidents due to unfavourable ground conditions such slope, ice, roughness or poor visibility, etc. - Falling off or down, etc. when moving on the truck, particularly when wet. - The stability of the truck has been tested according to the state of the art. Only the dynamic and static tipping forces occurring during the determined regular operating conditions and approved operations were taken into consideration. The risk of exceeding the tipping moment during unapproved or incorrect operation cannot entirely be excluded for difficult stability conditions. - Loss of stability due to displaced or unstable load, etc. - Fire and explosion hazard due to the battery and electric power. - Human error: non-observance of safety rules. BA 3

Still Electric Fork Truck Type R60-16, R60-18, R60-20 Compact: R6050, R6051, R6052, R6053, R6054, R6055 Operating Manual

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