Still Electric Lift Truck Type R50-10, R50-12, R50-15: R5041, R5042, R5043, R5044 Operating and Maintenance Instructions

C£ R50-10 R50-10L R50-12 R50-15 Electric Fork Truck Operating instructions STILL GmbH Idcnt-Nr. 163 339 - 08.02 RS041-R5044

R5041-R5044 Operating instructions R 50 Foreword Foreword General Date of issue and version of manual STILL fork lift trucks comply with safety regulations. If your truck is used on public roadways, it must be equipped as required by local regulations. The driving permit must be obtained at the appropriate office. STILL fork lift trucks are equipped with the latest tech¬ nology. It is now important to operate your truck safely and to maintain its operability. To achieve this, STILL provides you with the neces¬ sary information in this manual. Read and follow the instructions before commissioning your truck! In this way you will avoid accidents, save yourself trouble, and not void your guarantee. Scope of documentation August 2002 STILL is constantly developing and improving their fork lift trucks. Therefore, the manufacturer reserves the right to make modifications and he will not accept any liability claims based on the information and illustra¬ tions contained in these operating and maintenance instructions. If you need technical assistance for your truck, please contact the competent STILL service (see next page). Your partner STILL GmbH Berzeliusstr. 4 D-22113 Hamburg hopes you will be driving safely. - Operating and maintenance instructions - Operating and maintenance instructions for attach- © ments (optional) - Recommended fuels and lubricants o - VDMA Guidelines I cn - Spare parts list CO ua These operating and maintenance instructions contain 'H all the measures required for the safe operation and proper maintenance of your fork truck in all the vari¬ ants available at the time of printing. The customised options are documented in the operating and mainte¬ nance instructions supplied with them. If you have any questions, please contact your STILL Service. Operating and maintenance instructions accompany each truck. This manual must be stored carefully and kept within easy reach of the driver and operator. If the operating instructions are lost, the operator must immediately order a replacement from STILL. The operating and maintenance instructions are in¬ cluded in the spare parts list and can be ordered like a spare part. The staff concerned with the operation and mainte¬ nance of the equipment must be made cognizant of these operating and maintenance instructions. The operator must ensure that all users have access to, have read and understood these instructions. We thank you for reading and following these instruc¬ tions. Please contact our Service if you have any ques¬ tions, want to submit improvement suggestions or have discovered an error. BA I

R 50 Operating instructions R5041-R5044 Foreword CT> UJ UJ UJ L£> i O 00 o NJ STILL- Service international. STILL-SERVICE-INTERNATIONAL DEUTSCHLAND IDENT-NR: ORDER-NO: 905146 INTERNATIONAL IDENT-NR: ORDER-NO: http://www.still.de Stand: 03.1999 II BA

R5041-R5044 Operating instructions R 50 Table of contents Page Foreword I Lift truck information 1 Information on operation 5 Safety 7 Description 9 Starting up 21 Operation 29 Operating the lifting device 37 Other activities 51 Ending operation 57 Trailers, Towing 59 g Transport, Hoisting, Towing 61 § Index 65 I & co CO CO yo Foreword BA M STILL III

R5041-R5044 Operating instructions R 50 Lift truck information Lift truck information Approved applications The fork lift truck is suitable for lifting, transporting and stacking loads in a way described and shown in this manual. If the truck is to be used in a way other than estab¬ lished in the operating instructions, the written approval of KOMATSU and, if necessary, of the responsible au¬ thorities must be obtained beforehand to prevent any potential dangers. The maximum load that can be lifted is specified on the load capacity plate (load diagram). Do not exceed the maximum load capacity. Site of operation The lift truck can be used in enclosed spaces and in the open. Road operation is only permitted if the road lighting option is installed. © Obey the national regulations governing driving lift trucks on public roads. o The floors must have a sufficient load capacity (con- jji Crete, asphalt) and should have a rough surface. m The aisles and work areas must meet the specifica- up tions in this manual. 1—1 Slopes and inclines can be driven on as specified in the technical data and in section ..Dimensions of roadways and aisles". The truck can be used inside and outdoors in countries ranging from tropical to northern (temperature range -20 °C to +40 °C). Unapproved applications The manufacturer is not liable for any hazards arising from unap¬ proved applications. Use for other purposes is prohib¬ ited. Riders are not allowed on the truck. Do not operate the truck in zones posing a fire or explosion risk or in areas causing corrosion or in a very dusty environment. BA 1

R 50 Operating instructions R5041-R5044 Lift truck information Special risks when using the truck and attachments Each application not within the scope of the usual op¬ erations and about which the driver is uncertain whether it can be performed in an approved and safe manner requires the approval of STILL and, if necessary, of the responsible authorities. In particularly difficult cases requiring the simultaneous use of two trucks for the transport of heavy or bulky loads, the supervising of¬ ficer must be on the site and assume the responsibility and supervision for this transport. If the truck is used for assembly work, a work plat¬ form with a foot guard meeting regulations must be installed on the load lifting device. Before lifting per¬ sons, check the lifting chain for damage, wear and secure seating. The work platforms must be mounted and secured as specified in the operating instructions supplied with them. Please observe the rules and regulations of your country. Attachments must be CE certified. Warning against using non-genuine parts Genuine STILL parts and accesso¬ ries are specifically designed for STILL vehicles. We expressly point out that parts and accessories not supplied by us have also not been tested and approved by us. The installation and/or use of such products can consequently adversely affect the structurally predetermined prop¬ erties of your truck and thus re¬ duce the active and/or passive driving safety of your vehicle. We recommend obtaining our approval and, if required, the approval of the responsible supervisory au¬ thorities before the installation of such parts. The manufacturers are in no way responsible for any dam¬ age caused by the use of non- genuine parts and accessories. Modifications and retrofits If your truck is to be operated, for example, in a cold store or in an environment with an explosion hazard, the truck must be equipped and approved for this ap¬ plication. UJ UJ CO vo i o 00 o M If your fork lift truck is to be used for work not speci¬ fied in the guidelines and has to be converted or re- equipped for such use, remember that any alteration to the structural state can affect the driving behaviour and stability of the truck and lead to accidents. You should therefore contact your STILL distributor before¬ hand. No modifications affecting the stability of the truck negatively may be performed without our approval. Retrofits are only allowed with our written approval. The approval of the responsible authorities must also be obtained, if required. We warn against the installation and utilisation of re¬ taining systems not approved by us. If your truck is equipped with a retaining system ap¬ proved by STILL, we nevertheless advise you to use the seat belt. 2 BA

R5041-R5044 Operating instructions R 50 Lift truck information © r\j o CO o i & ro CO CO vO Fuels and lubricants Please refer to "Recommended Fuels and Lubricants" for the required materials. CAUTION: Fuels and lubricants can be hazardous. Please follow the safety instructions when handling these materials. Definition of directions The references front, rear, forward, backward, etc. when describing location are made relative to the driver when seated in the normal driving position. The load is at the front. Definition of used terms: DANGER: For work procedures which must be followed exactly to prevent danger to the life and limb of per¬ sons. WARNING: Indicates procedures which must be fol¬ lowed exactly to prevent personal injury. CAUTION: Indicates procedures which must be followed exactly to prevent damage to and/or destruction of the equipment. NOTE: Indicates points of technical interest requiring special attention. Residual hazards and risks Despite working carefully and ac¬ cording to the standards and regu¬ lations, residual risks cannot be ex¬ cluded when operating the lift truck. The truck and all other system components conform to current safety regulations. Nevertheless, even for approved applications and with the observance of all safety notices, a residual risk can¬ not be excluded. A residual risk cannot be excluded even beyond the immediate dan¬ ger area of the truck, so that any persons standing in this area must pay particular attention to the truck in order to be able to react fast in case of an incident, failure, etc. CAUTION: All persons standing in the vicinity of the truck must be advised of the hazards arising with the operation of the truck. We also refer to additional safety rules in these operating instructions. These hazards can be: - Egress of fuels and lubricants due to leaks, breaking of pipes and containers, etc. - Risk of driving accidents due to unfavourable ground conditions such slope, ice, roughness or poor visibility, etc. - Falling off or down, etc. when moving on the truck, particu¬ larly when wet. - The stability of the truck has been tested according to the state of the art. Only the dy¬ namic and static tipping forces occurring during the determined regular operating conditions and approved operations were taken into consideration. The risk of exceeding the tipping moment during unapproved or incorrect operation cannot en¬ tirely be excluded for difficult stability conditions. - Loss of stability due to displaced or unstable load, etc. - Fire and explosion hazard due to the battery and electric power. - Fluman error: non-observance of safety rules. BA 3

Still Electric Lift Truck Type R50-10, R50-12, R50-15: R5041, R5042, R5043, R5044 Operating and Maintenance Instructions

You're Reading a Preview

Recently Viewed